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Frymaster 2424E manual

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Table of contents for the manual

  • Page 1

    Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. Price: $6.00 *8195700* 24-Hour Service Hotline 1-800-551-8633 819-5700 March 2003 Flatbottom Series Electric Fryers (Models 1824E, 2424E, and Combinations) Installation & Operation Manual[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGIN[...]

  • Page 3

    DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury , or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment. See Chapte r 1 of this manual for definition of qualified service personnel.[...]

  • Page 4

    TABLE OF CONTENTS Page # 1 INTRODUCTION ........................................................................................ 1-1 1.1 General .......................................................................................................... 1-1 1.2 Safety Information .......................................................................[...]

  • Page 5

    1-1 FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to operate this equipm ent. This manual covers the Flatbottom Series of electr ic fryers, including th e 1824E family, the 2424E family, and their associated built-in filtration system s. The Flatbottom Series [...]

  • Page 6

    1-2 DANGER DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel , and which may cause damage to your system and/or cause your system to malfunction. Fryers in this series are equipped w ith automatic safety features: 1. A high-temperature detection feat ure (high-limit thermostat) shuts off po[...]

  • Page 7

    1-3 1.5 Shipping Damage Claim Procedure What to do if your equipment arrives damaged: Please note that this equipment was carefully inspected and pack ed by skilled personnel before leaving the factory. The freight company assu mes full responsibility for safe delivery upon acceptance of the equipment. 1. File Claim for Damages Imm ediatel y—Rega[...]

  • Page 8

    2-1 FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Proper installation is essential for the safe, effici ent, trouble-free op eration of this appliance. Any unauthorized alteration of this equipment w ill void the Dean warranty. DANGER Copper wire suitable for at least 167°F (75° C) must be used for power conne[...]

  • Page 9

    2-2 2.3 Fryer Inst allation DANGER The electrical power supply for this applia nce must be the same as indicated on the rating and serial number plate located on the inside of the fryer door. DANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside of the fryer door. D[...]

  • Page 10

    2-3 When the fryer is leveled in its final position, install th e restraints provided with the unit to limit its movement so that it does not depend on or transmit stress to the electrical conduit or connection. Install the restraints in accordance with the provided instructi ons (see illustration below). If the restraints are di sconnected for ser[...]

  • Page 11

    2-4 SINGL E PHASE (NO NEUTRAL ) FIELD CONNECTION L1 L2 L3 1 1HV 1C1 2HV 1C2 2 3 3HV 1C3 4 5 6 FROM TRANSFOR MER FROM TRANSFORMER SINGL E PHASE FIELD CONNECTION NEUTRAL TO L3 L1 L2 L3 1 1HV 1C1 2HV 1C2 2 3 3HV 1C3 4 5 6 FROM T RANSFO RMER FROM T R ANSF ORMER 3 PHASE 3 W IRE (DE LT A) FIELD CONNECTION L1 L2 L3 1HV 1C1 12 53 2HV 1C2 3HV 1C3 46 FROM T [...]

  • Page 12

    2-5 fryers without the built-in boil out option, the power switch is on the front panel. For those with the option, the switches are located inside the door. If this light does not remain lit when switch is released, the drain valve is open. W hen this s witch is in the POW ER posit ion, this indicat or will be lit w henever the heating elements ar[...]

  • Page 13

    2-6 6. Press the fryer POWER switch to the OFF position. If the unit is equipped with a boilout switch, press that switch to the OFF position. 7. Add two gallons of cold water. Drain the solu tion into a suitable con tainer (not the filte r pan) and clean any remaining stubborn spot s with a brush or scouring pad. WARNING Do not drain water or boil[...]

  • Page 14

    3-1 FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 3: OPERATION AND ROUTINE MAINTENANCE 3.1 Start-up NOTE: If this is the first tim e the unit is being opera ted after installation, perform the boil-out procedure found in Section 2.3 of Chapter 2 before proceeding. 1. Fill the frypot with cooking o il up to the lower OIL LEVEL lin e on the rear of the f[...]

  • Page 15

    3-2 3.2 General Use of the Fryer 1. For consistent product quali ty and long-term savings, use a high-quality cooking oil or shortening. 2. When satisfied that the cooking oil/shortening is at the proper cooking temperature, carefully lower a basket of product into the frypot. At the end of the recommended cooking tim e for the product, lift the ba[...]

  • Page 16

    3-3 3.4 Draining and Manual Filtering of Fryers without Built-In Filtration NOTE: For fryers with built-in filt ration, refer to Chapter 4. DANGER Allow oil/shortening to cool to 100ºF (38ºC) or lower before draining into an appropriate container for disposal. For safe, convenient draining and dispos al of used cooking oil or shortening, DEAN rec[...]

  • Page 17

    3-4 2. When shutting down for longer than overnight, filte r the cooking oil or shorten ing and then drain it into suitable storage containers o r discard it. Press the POWER switch to th e OFF position and allow the fryer to cool. Clean the fryer inside and out in accordance with the procedures in Section 3.6. 3.6 Cleaning and Routine Maintenance [...]

  • Page 18

    4-1 FLA TBOTT OM SERIES ELECTRIC FR YERS CHAPTER 4: UNDER FRYER FILTER (UFF) OPERATION 4.1 General Upon initial installation and before each use, remove all loose parts from the filter, wash the filter pan and loose parts in hot, soapy water, and dry thoroughly. Cooking oil or shortening should be filtered at least daily, or more frequently if cook[...]

  • Page 19

    4-2 4. Place the leaf filter asse mbly into the bottom of the filter pan, ensuring that th e pan outlet is to the left and the standpipe is to the right as you face the fryer. Pan o utl et to left. Standpi pe to right . 5. Sprinkle 16 ounces (2 cups) of Magnasol XL filter powder evenly over the filter sc reen. DO NOT use other types of filter powde[...]

  • Page 20

    4-3 4.3 Filtering Procedure DANGER THE ON-SITE SUPERVISOR IS RESPONSIBLE FOR ENSURING THAT OPERATORS ARE MADE AWARE OF THE INHERENT DANGERS OF OPERATING A HOT OIL FILTER SYSTEM, PARTICULARLY ASPECTS OF OIL FILTRATION, DRAINING, AND CLEANING OF THE FILTER. 1. Assemble tools to be used for filtering. Th ese are supplied with th e filter s tarter kit:[...]

  • Page 21

    4-4 8. Leave the fryer drain valve open for approxima tely 5 minutes, allowing the oil to circulate through the frypot and back into the filter. This step is commonly referred to as polishing and it extends oil life and improves cooking flavor. 9. Close the fryer drain valve. The frypot will begin to fill with filtered oil. 10. Allow the filter pum[...]

  • Page 22

    4-5 4.4 Disassembly, Cleaning, and Reassem bly of the Magnum Leaf Filter Flatbottom Series electric f ryers with built-in filtration come equipped with a Magnasol Magnum Leaf Filter, which eliminates the ne ed for filter pape r. Follow the instru ctions below to disassemble, clean, and reassemble the filte r. Dissassembly 1. Unscrew the standpipe f[...]

  • Page 23

    4-6 Reassembly 1. Place the two outer screens together and align their edges. Ensure hole is on same side as handle. Steps 1 and 2 - St ack ou ter sc reens and ins ert edges into fr ame. Step 3 - Insert grid be tween scree ns after screens have been positioned in frame. Step 4 - Connect c orner and pivot fram e over free ed ges of s creens . 2. Ins[...]

  • Page 24

    4-7 4.5 Filter Troubleshooting Pump w on't start. y Return valve not fully open. y Tripped circuit breaker. y Incorrect or no line voltage. y Failed return valve microswitch. Pump stops during filtering process. Motor is hot. y Allow motor to cool for at least 45 min utes and then press thermal overload switch on motor. Also reset the 7-amp ci[...]

  • Page 25

    5-1 FLATBOTTOM SERIES ELECTRIC FRYERS CHAPTER 5: WIRING DIAGRAM AND COMMON REPAIR PARTS LIST 5.1 Wiring Diagram Optional[...]

  • Page 26

    5-2 5.2 Common Repair Parts 1 2 4 5 6 7 8 9 10 11 12 13 16 14 15 3[...]

  • Page 27

    5-3 ITEM PART # COMPONENT 1 807-3764 Element, 208VAC 6.3 kW Heating 2 823-3760 Element Assembly, 208 VAC 6.3 kW Heating 3 200-3435SP Element/Probe Guard, Left or Right 4 106-2120 Fuse Assembly, 5 Amp w/Leads 807-3750 Fuse, 300V 5 Amp 807-3751 Holder, Fuse 5 106-2135 Panel Assembly, Power/Reset/Boil-Out 807-3574 Switch, Power 807-3576 Switch, Reset [...]

  • Page 28

    5-4 2 6 7 8 9 10 1 3 4 5[...]

  • Page 29

    5-5 ITEM PART # COMPONENT 1 106-1683 Hose Assembly, Complete Vacuum 2 810-2245 Hose Assembly, 16 ¾-inch Flexible 3 810-2170 Quick-Disconnect, ½-inch Male 4 810-2173 Quick-Disconnect, ½-inch Female 5 106-1831 Quick-Disconnect Assembly, ⅜ -inch Fe male 6 823-3492 Lid, Filter Pan 7 823-3509 Pan, Crumb 8 810-2237 Filter Assembly, Magnasol Leaf 9 8[...]

  • Page 30

    Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 (Tech Support) 1-31 8-2 19-7135 Price: $6.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 *8195700* MARCH 2003[...]