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Frymaster 8195809 manual

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Table of contents for the manual

  • Page 1

    PARTS LIST INCLUDED Frymaster/Dean, a mem ber of the Commerc ial Food Equipment Service Association , recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 OCTOBER 2005 *8195809* SUFF/UFF Filtration Systems Installation & Operation Manual Under Fryer Filter (UFF) and Single Under Fryer Filter ([...]

  • Page 2

    Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs s hould be performed by your Frymaster/Dean Factory Authorized Service Agency. WARNING Safe and satisfactory operation of y our equipment depends on its proper installation. Installation MUST conform to local codes, or in th e absence of [...]

  • Page 3

    NOTICE: If this filter unit is cleaned with water, disconnect the unit from power source before cleaning and thoroughly dry the filter unit before reconnecting to electrical power source. DANGER The crumb tray (if equipped) in portable filter sy stems must be emptied into a fireproof container at the end of frying operati ons each day. Some food pa[...]

  • Page 4

    TABLE OF CONTENTS SUFF/UFF FILTRATION SYSTEMS INSTAL LATION & OPERATION MANUAL Chapter 1. INTRODUCTION 1-1 1.1 Ordering Parts 1-1 1.2 Service Information 1-1 1.3 After Purchase 1-2 1.4 Safety Information 1-2 Chapter 2 IMPORTANT INFORMATION 2-1 2.1 General 2-1 2.2 Rating Plate 2-1 2.3 Pre-installation 2-2 2.4 Unpacking the Filter System 2-2 Chap[...]

  • Page 5

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1-1 1.1 Ordering Parts Customers may order parts directly from their local Factory Authorized Service Cen ter (FASC). See the numbers listed in section 1.2 to find your nearest FASC. To speed up your order, the following information is required: Model Number Type Serial Number Optional Features It[...]

  • Page 6

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1-2 1.3 After Purchase In order to improve service, have the following chart fille d in by the Frymaster/Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number 1.4 Safety Information Before attempting to [...]

  • Page 7

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 General Multi-batteried frying system s can come equipped w ith the Under Fryer Filte r (UFF) system. Single fryers can come equipped with th e Single Under Fr yer Filter (SUFF) system . Filter design varies according to the model of the fryer/frying system . Oil or shortening is [...]

  • Page 8

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.3 Pre-installation NOTE: Failure to use qualified service pers onnel will void the Dean warranty. A. Standards : Usage of this filter unit must be in a cco rdance with all applicable state and local codes. B. Electrical Connections : SUFF/UFF filter systems require connection to a 1[...]

  • Page 9

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-1 WARNING Drawings and photos used in this manual are intended to illu strate operational, cleaning and technical procedures and ma y not conform to on-site management operational procedures. 3.1 General Most SUFF/UFF systems use filter paper as the f ilter medium. Som e filter sys[...]

  • Page 10

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-2 3.2 Filter Preparation On initial installation and before each use, clean the filter: a. remove all loose parts from the filter, b. wash the filter pan and all ac cessories in hot, soapy water, c. and dry thoroughly. 3.2.1 Filter Unit Identification Current Production SUFF/UFF fi[...]

  • Page 11

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-3 Previous Production Previous production filter units di ffered slightly from current produc tion units. There were two types of hold-down rings: the latchless or weighted hold-down ring (sim ilar to current pro duction) and the latching hold-down ring. 1. Filter pan. 2. Filter su[...]

  • Page 12

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-4 3.2.1 Filter Unit Identification (cont.) A latching hold-down ring filter assembly is show n below: 1. Filter pan. 2. Filter support grid. 3. Filter paper. 4. Hold-down ring. 5. Crumb screen. 6. Front pan cover. 7. Rear pan cover. 1 2 3 4 5 6 7 Latching hold-down ri ng filter ass[...]

  • Page 13

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-5 3.2.1 Filter Unit Identification (cont.) SUFF/UFF systems incorporating a f ilter-leaf assemb ly use a f ine mesh screen to filter impurities and debris from the oil. The oil is pum ped thr ough the screen and then returned to the frypot. The advantages of the filter-leaf include[...]

  • Page 14

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-6 3.2.2 Assembling the Filter Assembling Filter Units with Latchless Hold-down Rings 1. Place the support grid in the bottom of filter pan. 2. Put one filter paper sheet on top of the support grid. Be sure the paper covers the filter pan bottom and laps two inches onto the pan wall[...]

  • Page 15

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-7 3.2.2 Assembling the Filter (cont.) 4. Sprinkle 8 ounces of filter powder on the filter sheet. Ensure the powder covers the filter paper evenly. 5. Place the crumb screen in the filte r pan. Allow the crumb screen to rest on the top edges of the hold-down ring. 6. Place filter pa[...]

  • Page 16

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-8 3.2.2 Assembling the Filter (cont.) Assembling Filter Units with Latching Hold-down Rings 1. Place the filter screen in the pan. Ensure it is properly seated in the bottom recess. 2. Place one sheet of filter paper over the filter screen. 3. Install the hold-down ring over the fi[...]

  • Page 17

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-9 3.2.2 Assembling the Filter (cont.) 4. Latch the hold-down ring to lock the f ilter paper in place. Simultaneously lock both clamps in place by pressing down and in on each clamp (see photo at right). 5. Sprinkle 1-cup (8 ounces/227 grams) evenly over the paper. 6. Install crumb [...]

  • Page 18

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-10 3.2.2 Assembling the Filter (cont.) 7. Place filter pan covers (2) onto the filter pan assembly. Ensure the front cover is correctly positioned over the s lip fitting (if applicab le). Slip fitting orientation may vary according to fryer system. Assembling Filter Units with the [...]

  • Page 19

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-11 3.2.2 Assembling the Filter (cont.) 3. Apply the proper amount of filter powder to the filter-leaf, using the m anufacturer’s recommended amount. 4. Place the crumb tray in pan after filter powder application. 5. Replace the pan lid. Ensure the pickup tube is properly position[...]

  • Page 20

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-12 3.2.3 Installing the Filter 1. Slide the filter inside the fryer cabinet. Fo r latchless and latching hold-down ring equipped filters, ensure the male-female slip- fitting coupling is fully engaged. Ensure the filter pan opening is di rectly under the center dump tube (current) [...]

  • Page 21

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-13 3.3 Daily Filtration Operation WARNING Use caution and wear proper protect ive clothing. The oil to be filtered is at or near 350°F (177°C). Ensure all hoses are connected properly and drain handles are in their proper position prior to operating any switches or valves. Failur[...]

  • Page 22

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-14 3.4 Operating the Filter 3.4.1 Pan Preparat ion and Operation See Section 3.2.1, Assembling the Filter , and Section 3.2.2, Installing the Filter , for the appropriate filter preparation p rocedure. CAUTION NEVER operate the filter unit unless cooking oil is at operating tempera[...]

  • Page 23

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-15 3.4.1 Pan Preparation and Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tubes, move the red handle into the ope n position to drain the frypot into the filter pan. Drain ONLY one frypot at a time. The filter pan is designed to hold th[...]

  • Page 24

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-16 3.4.2 Filter Operation 6. Oil will begin to pump from the f ilter pan into the frypot. If the frypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer. Clean beneath and under the burner tubes, using care not to dist[...]

  • Page 25

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-17 3.4.2 Filter Operation (cont.) 9. After all oil is pumped back into the frypot, bubbles will form, indica ting air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all oil is evacuated from the return line s. Push the yellow handle to close the oil r[...]

  • Page 26

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-18 3.4.2 Filter Operation (cont.) 12. Do not allow crumbs to accum ulate in the crumb tray. The crumb tray MUST be emptied into a fireproof container at the end of frying operations EACH DAY (see DANGER statement below). DANGER The crumb tray in fryers equipped with a filter sy ste[...]

  • Page 27

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-19 3.4.3 Hose and Wand Operation Some frying systems com e equipped with a hose/wand to facilitate the removal of debris from the frypot. On some systems, a blue handle activates the hose/wand flush. On other system s, the quick- disconnect is under positive pressure and has no ON/[...]

  • Page 28

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-20 3.4.3 Hose and Wand Operation (cont.) 4. If the quick-disconnect is under positive pressure (no ON/OFF valv e), the oil will start to flow immediately into the frypot. If the flush valve is operated with a blue handle, pull the handle out to start oil flowing. Keep the wand insi[...]

  • Page 29

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 3: INSTALLATION AND OPERATION 3-21 3.4.3 Hose and Wand Operation (cont.) 7. After the frypot refills, allow the oil to bubble for 10-15 seconds to ensure evacuation of all oil from the oil return lines. Push in the yellow handle to close the oil-re turn valve and de-activate the filte r pump. Filtration is comple[...]

  • Page 30

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  • Page 31

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 4: CLEANING AND MAINTENANCE 4-1 4.1 General Cleaning operations fall into three general categories : • Wiping unit clean after e ach filter session; • Cleaning filter or filter-leaf assembly, cha nging filter paper (system s without filter- leaf), and preparing the unit for the next day’s business. • Week[...]

  • Page 32

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 4: CLEANING AND MAINTENANCE 4-2 4.2 Each Filter Use (cont.) At each scheduled boil-out, disassemble the filt er-leaf as described an d place in the frypot filled with boil-out solution (wher e applicab le). Follow the boil-out procedure in the Installation and Operation manual included with th e fryer. After boil[...]

  • Page 33

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 4: CLEANING AND MAINTENANCE 4-3 4.3 Daily (Close of Business) At the close of a working day, oil in all fryers should be filtered. W hen the last fryer is finished, follow these steps: 1. Ensure the flexible hose and pump lines are clear by running the f ilter pump for an additional 10–15 seconds after air bubb[...]

  • Page 34

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  • Page 35

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 5: TROUBLESHOOTING 5-1 5.1 Troubleshooting Guide Reset thermal overl oad and circuit breaker. Verify wiring harnes s is properly connecte d; a damaged harness should be replaced by a FASC . Pump is b locked. Call F ASC fo r service. Filter pan suction tube , or filter-leaf if equi pped, is blocked. Filter pan suc[...]

  • Page 36

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  • Page 37

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-1 6.1 SUFF 80 BID80 Series 1 2 3 4 6 7 5 8 ITEM PART # COMPONENT 1 823-3750SP Filter Pan Assembly- BID80 SUFF 80 * 813-0684 Plug, Hex Socket, 3/8" NPT * 813-0679 Plug, 1/8" SS Square Head (Female Di sconn ect) 2 823-3748 Grid, Bottom- Filter Pan- BID80 SUFF 80 3 803-0289 Paper, Filter- 2[...]

  • Page 38

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-2 6.2 SUFF 80 Domestic (Early Style) 1 2 3 4 5 6 7 8 ITEM PART # COMPONENT 1 823-3388 Filter Pan Assembly * 813-0679 Plug, 1/8 S/S * 810-2141 Caster, Swivel- 2" 2 810-2212 Grid, Bottom- Filter Pan 3 803-0289 Paper, Filter- 22 x 34" 4 823-3387 Ring, Hold-Down (Without Handles) 5 823-3202 [...]

  • Page 39

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-3 6.3 SUFF 80 Domestic (Current Style) 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 823-3821 Filter Pan, SUFF 80 Domestic * 813-0684 Plug, Hex Socket, 3/8" NPT * 813-0679 Plug, 1/8" SS Square Head (Female Di sconn ect) 2 823-3768 Support Grid (Bottom Pan Screen) 3 803-0289 Paper, F[...]

  • Page 40

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-4 6.4 SUFF 60 (Current Production - Domestic and 18UE/BIH1721) 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 106-2228SP Filter Pan, SUFF 60 Domestic * 106-2225SP Filter Pan, SUFF 60 18UE/BIH1721 * 813-0684 Plug, Hex Socket, 3/8" NPT * 813-0679 Plug, 1/8" SS Square Head (Female Di sc[...]

  • Page 41

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-5 6.5 SUFF 50 (Early Style) 1 2 3 4 5 6 7 8 ITEM PART # COMPONENT 1 55548-1 Filter Pan Assembly * 813-0679 Plug, 1/8 S/S 2 803-0330 Grid, Bottom- Filter Pan 3 803-0317 Paper, Filter- 8-¼ x 25-¾" 4 55559 Ring, Hold-Down (Without Handles) 5 823-3736 Handle, Hold-Down Ring 6 55561 Crumb Screen[...]

  • Page 42

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-6 6.6 SUFF 50 (Current Style) 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 823-3796 Filter Pan, SUFF 50 * 813-0684 Plug, Hex Socket, 3/8" NPT * 813-0679 Plug, 1/8" SS Square Head (Female Di sconn ect) 2 823-3790 Support Grid (Bottom Pan Screen) 3 803-0317 Paper, Filter- 8-¼ x 25-?[...]

  • Page 43

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-7 6.7 Super Cascade 75 (Early Sty le) 3 4 5 2 1 6 7 8 9 10 11 12 13 14 15 16 18 10 19 20 21 22 23 17[...]

  • Page 44

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-8 6.7 Super Cascade 75 (Early Sty le) (cont.) ITEM PART # COMPONENT 1 106-2613SP Caddy Assembly , Filter Pan * 200-3992 Caddy, Filter Pan * 810-0006 Caster, Swivel * 809-0822 Bolt, ¼-20 x ½” Hex * 809-0823 Nut, Nylock- ¼-20 * 809-0816 Screw, 10-16 x ½" 2 823-3984 Pan, Filter 3 810-2329 [...]

  • Page 45

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-9 6.8 UFF Components D50 and D60 Se ries Fryers (Current Production) ITEM PART # (3" drains) PART # (1.5" drains) COMPONENT 1 823-3576 Filter Pan (UFF 50) * 106-5517 106-0749SP Filter Pan (UFF 60) 2 823-3574 Support Grid, Bottom Pan Screen (UFF 50) * 200-5726 823-3365 Support Grid, Botto[...]

  • Page 46

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-10 6.9 UFF Components D50 and D60 Series Fryers (Previous Production) 1 2 3 4 5 6 7 8 9 10 11 12[...]

  • Page 47

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-11 6.9 UFF Components D50 and D60 Series Fryers (Previous Production) (cont.) ITEM PART # COMPONENT 1 106-2115SP Filter Pan- UFF 50 (Includes Items 2-6) * 106-2109SP Filter Pan- UFF 50 IHOP (Includes Casters) * 106-0749SP Filter Pan- UFF 60 (Includes Items 2-6) 2 809-0805 Screw, ¼-20 x ½" 3[...]

  • Page 48

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-12 6.10 KFC 218G/E UFF (2002) 2 3 4 5 6 7 9 11 13 1 8 10 12 14 15 16 17 18 19 20 18 21 22 23 19 24[...]

  • Page 49

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-13 6.10 KFC 218G/E UFF (2002) (cont.) ITEM PART # COMPONENT 1 823-3240 Pan, Filter- KFC 18G/E 2 810-2119 Grid, Filter- KFC 18G/E 3 803-0170 Paper, Filter- 16-½ x 25-¾" 4 823-3201 Ring, Hold-Down (No Handles)- KFC 18G/E * 823-3202 Handle, Hold-Down Ring- KFC 18G/E 5 823-3204 Crumb Basket- KF[...]

  • Page 50

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-14 6.11 UFF 80 (Current Style) 1 2 3 4 5 6 7 8 12 9 10 11 ITEM PART # COMPONENT 1 106-1584SP Filter Pan, UFF 80 2 823-3365 Support Grid (Bottom Pan Screen) 3 803-0303 Filter Paper, 26 x 34" (100 Sheets) 4 823-3439 Hold-down Ring, Weig hted 5 823-3443 Crumb Basket 6 106-1587SP Filter Pan Cover[...]

  • Page 51

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-15 6.12 UFF 85 Filter-leaf Equipped Flatbottom (2424) 1 2 3 4 5 6 7 8 9 10 12 13 14 16 11 15[...]

  • Page 52

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-16 6.12 UFF 85 Filter-leaf Equipped Flatbottom (2424) (cont.) ITEM PART # COMPONENT 1 106-1693SP Filter Pan Caddy Assembly 810-0005 Caster, Rigid- 2" 809-0822 Bolt, ¼-20 x ½" Hex Head 809-0823 Lock Nut, ¼-20 * 106-2837SP Bracket Assy, Filter Pan Holding 2 823-3480SP Filter Pan With Fi[...]

  • Page 53

    SUFF/UFF FILTRATION SYSTEMS CHAPTER 6: PARTS LIST 6-17 6.13 Casters and Accessories Use the following diagram to properly replace cast ers on SUFF/UFF filter pans. Part number 810- 0006 (Swivel Caster, 2-inch) was used in all SU FF/UFF applications except for BID80 SUFF 80 , 18UE SUFF 60 , BIH1721 SUFF 60 and IHOP UFF 50 prior to June 1, 2002 . Pa [...]

  • Page 54

    Frymaster L.L.C. & Dean, 8700 Line Av enue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5809 OCTOBER 2005[...]