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Frymaster Cool Zone Electric Fryer manual

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Table of contents for the manual

  • Page 1

    INSTALLATION, OPERATION, & MAINTENANCE MANUAL COOL ZONE ELECTRIC FRYERS (CE) DEAN INDUSTRIES 14501 South Broadway, Gardena, California 90248 Dean Factory Service Center 1-800-551-8633 1-318-865-1711 Printed in the United States of America P/N 819-5729 English November 1999 A WELBILT Company[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURC HASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF IT S AUTHORIZED SERVICE CENT ERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINA[...]

  • Page 3

    DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment. See Chapter 1 of this manual for definition of qualified service personnel. D[...]

  • Page 4

    DEAN COOL ZONE ELECTRIC FRYERS (CE) INSTALLATION, OPERATION, & MAINTENANCE MANUAL TABLE OF CONTENTS PAGE 1 PARTS ORDERING/SERVICE INFORMATION 2 2 IMPORTANT INFORMATION 3 3 INSTALLATION 5 4 DAILY OPERATION 10 5 CLEANING AND MAINTENANCE 12 6 OPERATOR TROUBLESHOOTING 14 7 WIRING DIAGRAM 15 1. PARTS ORDERING AND SERVICE INFORMATION 1.1 ORDERING PAR[...]

  • Page 5

    3 2. IMPORTANT INFORMATION 2.1 DESCRIPTION: The Dean Cool Zone (CE) electric fryers are energy-efficient, electrically heated units, certified by NSF and the Underwriters Laboratory and manufactured to their basic performance and application specifications. The Dean Cool Zone (CE) electric fryers are certified for installation and operation in the [...]

  • Page 6

    4 c. STANDARDS : All electrical cooking appliances must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the latest editions of the European Community (CE) standards. 2.4 AIR SUPPLY & VENTILATION: a. The area around the fryer must be kept clear to prevent any obstruction to ventilatio[...]

  • Page 7

    5 3. INSTALLATION 3.1 POSITIONING: a. Initial Installation : If installed with legs, do not push against any unit edges to adjust its position. Use a pallet or lift jack to lift it slightly and place it where it is to be installed. b. Relocating The Fryer : If relocating a fryer installed with legs, remove all weight from each leg before moving. No[...]

  • Page 8

    6 Leg and Caster Installations Figure 3-1 d. Installing Optional Swivel Casters : 1. Swivel casters can only be used with multiple fryer batteries (two or more fryers battered together). 2. Install non-locking cast ers only at the rear of the unit as shown in the Figure 3-1. 3. Locking casters must be installed at the front of the unit. This allows[...]

  • Page 9

    7 4. When leveling the unit, the leg body should be held firmly to keep the leg from rotating while turning the hex bullet foot to the required height. c. Rigid Casters (Only ) : 1. Install the optiona l rigid casters on the fryer rear channel only. Legs must be installed on the front channel. 2. Do not use more than two m etal shims per caster. 3.[...]

  • Page 10

    8 restraint on the appliance and, if disconnection of the restraint is necessary, to reconnect this restraint after the appliance has been returned to its originally installed position. 3.4 ELECTRICAL CONNECTIONS: Plan and carry out installation in accordance with local codes. a. Connections: Connections to the terminal block and grounding lug shou[...]

  • Page 11

    9 3.6 FINAL PREPARATION: a. When using liquid shortening (cooking oil), fill the fryer to the “oil level” line scribed into the back of the fryer vessel. b. When using solid shortening, either melt it first, or cut in to small piece s and pack into cool zone (bottom) of the frying vessel. Do not leave any air spaces or disturb the sensing bulbs[...]

  • Page 12

    10 4. DAILY OPERATION 4.1 OPENING: At opening time, always visually check that the power switch and the thermostat are “OFF”. 4.2 GENERAL USE: a. For consistent quality product, convenience and long-term savings, use a high-quality liquid frying compound. b. Although a temperature of 177°C (350°F) is recommended for most cooking operations, s[...]

  • Page 13

    11 CAUTION When filtering, neve r leave the filter unattended. Always point the flexible oil return hose nozzle down into the fry vessel to prevent spraying of hot oil which may cause severe burns. 4.5 CLOSING: When closing at night, filter oil in all fryers and drain the filter lines. Cover the open tanks of oil. Turn power switch “OFF”. 4.6 S[...]

  • Page 14

    12 5. CLEANING & MAINTENANCE 5.1 GENERAL: Any piece of equi pment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. The fryer must be kept clean during the working day and thoroughly cleaned at the end of each day. 5.2 DAILY: Wash all removable parts. Clean all exterior surfaces of the bod[...]

  • Page 15

    13 5.5 PERIODIC: The fryer should be checked and adjusted periodically by qualified service perso nnel as part of a regular kitchen maintenance program. 5.6 STAINLESS STEEL: All stainless steel fryer body parts should be wiped regularly with hot, soapy water during the day and with a liquid cleaner designed for this material at the end of each day.[...]

  • Page 16

    14 6. TROUBLESHOOTING GUIDE The problems and possible solutions given belo w cover those most commonly encountered by operators. FOR DETAILED TROUBLESHOOTING AND SE RVICE-RELATED INFO RMATION, CALL THE DEAN SERVICE HOTLINE AT 1-800- 551-8633 (USA/Canada on ly) or 1-318-865-1711. PROBLEM CORRECTIVE ACTION Operator hears click sound when the temperat[...]

  • Page 17

    15 7. WIRING DIAGRAM 230/400V = 17. 118 KW Total 25.0 Am ps P/ N 14-0592-6 K2 = Heat Cont act or P/N 810-1202 K1 = Latc h Contac tor P/N 810-1202 Fuse 5 Amp P/N 1693 BLK #2 WHT# 2 PURP RED Oper Thermost at P/N 2557 Hi-Lim it P/N 2687 PURP RED BLU YEL WHT# 2 BLK#2 YEL BRN Transf ormer P/N 807-1999 240V 24V YEL YEL BLU BRN Power Swi tch (SPST) P/N 80[...]

  • Page 18

    16 8. COOL ZONE 1414E E LECTRIC (CE) PARTS LIST ITEM PART NUMBER DESCRIPTION 1 2698 LEG, BLACK, ADJUSTABLE WITH MOUNTING PLATE, 6" 1942 CASTER, 5" W/BRAKE 2 1943 CASTER, 5" W/O BRAKE 3 44-1363 NIPPLE, DRAIN EXT. 1-1/4” 36004-1 DOOR ASSY 36-0014-1 DOOR PANEL 12-0097 DOOR PIN 1503 MAGNETIC DOOR CATCH 4 1039-2 HANDLE, CHROME/DOOR 5 90[...]

  • Page 19

    17 ITEM PART NUMBER DESCRIPTION 9 24-0350 LOWER HINGE BRACKET 10 36-0012 FRT & REAR CHANNEL 11 8101202 40 AMP 3 POLE CONTACTOR (CE Only) 12 12-0311 CNTRL PANEL BACK SR38 50-0041-1 SIDE PANEL PP/GREY LH 13 50-0041-2 SIDE PANEL PP/GREY RH 2557 THERMOSTAT, SUNNE #TC125-004 14 1205 KNOB,THERMOS R/S KXD 2025 POWER SWITCH (ROCKER SWITCH, CARLING) 15 [...]

  • Page 20

    Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 (Tech Support) 1-318-2 19 -7135 Price: $6.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 *8195729* NOV 1999[...]