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Frymaster COOL ZONE SERIES *8196329* manual

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Table of contents for the manual

  • Page 1

    Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 Price: $10.00 OCT 2008 *8196329* YSCFHC18G High Efficiency Cool Zone Series Gas Fryers Installation, Operation[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster and Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, mai[...]

  • Page 3

    DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restrainin[...]

  • Page 4

    YSCFHC18G Cool Zone Gas Fryers INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 2. IMPORTANT INFORMATION 2-1 3. INSTALLATION INSTRUCTIONS 3-1 4. DAILY OPERATION 4-1 5. FILTRATION 5-1 6. PREVENTATIVE MAINTENANCE 6-1 7. TROUBLESHOOTING 7-1[...]

  • Page 5

    YSCFHC18G HIGH EFFI CIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 After Purchase In order to improve service, have the following chart filled in by the Frymaster authorized service technician who installed this equipment. Authorized Service Technician/ASA Address Telephone/Fax Model Number Serial Number Gas Type 1.2 Ordering Pa[...]

  • Page 6

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-2 1.3 Service Information Call the Frymaster Service Hotline, 1-800-551-8633, for the location of your nearest factory authorized service center (ASA). To assist you m ore efficien tly, always provide the service technician with the model number, gas type, se rial numb[...]

  • Page 7

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 1: INTRODUCTION 1-3 1.5 Safety Information (cont.) DANGER DANGER boxes contain information about actions or conditions, which may cau se or result in injury to personnel , may cause dam age to your system, and/or cause your system to malfunction. 1.6 Service Personnel A. Qualified and/o[...]

  • Page 8

    YSCFHC18G HIGH EFFI CIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-1 2.1 Receiving and Unpacking Equipment A. Check that the container is uprigh t. Use an outward prying m otion - no hammering - to remove the carton. Unpack the fryer carefully and rem ove all accessories from the carton. Do not discard or misplace these, as t[...]

  • Page 9

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-2 2.3 Principles of Operation The incoming gas flows through ori fices and is mixed with air in the burners to create the correct ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot light. Internal diffusers slow[...]

  • Page 10

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-3 2.5 Pre-Installation (cont.) DANGER This appliance must be installed with su fficient ventilation to prevent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed. B. Clearances :[...]

  • Page 11

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-4 2.6 Air Supply and Ventilation DANGER Do not connect this appliance to the gas supply before reviewing each step in this section. A. Keep the area around the fryer clear to prevent ob struction of combustion and ventilation airflow and to allow for service a[...]

  • Page 12

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-5 2.8 Restraining the Fryer DANGER No structural material on the fryer shoul d be altered or removed to accommodate placement of the fryer under a hood. Questi ons? Call the Frymaster Dean Service Hotline at 1-800-551-8633. 1. Once the fryer has been positione[...]

  • Page 13

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 2: IMPORTANT INFORMATION 2-6 DANGER Hot oil can cause severe burns. Avoid contact . Under all circumstances, oil must be removed from the fryer before attempting to move it to avoid oil spills, falls and severe burns. This fryer may tip and cause pe rsonal injury if not secured in a sta[...]

  • Page 14

    YSCFHC18G HIGH EFFI CIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-1 3.1 Installing the Fryer Qualified, licensed, authorized installat ion or s ervice personnel only (as defined in Section 1.6) should perform the following: 1. Installation and service of Frymaster equipment; 2. Conversion of this appliance from one gas t[...]

  • Page 15

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-2 3.2 Leg and Caster Installation (cont.) 2. When positioning the fryer, gently lower it into position to prevent undue strain to the legs and internal mounting hardware. If possible, us e a pallet or lif t jack to lift and position the fryer. Tilting the [...]

  • Page 16

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-3 3.3 Leveling the Fryer (cont.) • Legs (Only) 1. Adjust leg height with an adjustable or 1 1 / 16 -inch (27-mm) open-end wrench by turning the hex bullet on the bottom of the leg. 2. The hex bullet is for minor leg height adjustment onl y. Do not adjust[...]

  • Page 17

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-4 3.3 Leveling the Fryer (cont.) ANSI Z83.11/11a-(Latest Edition) requires a fry er be restrained to prevent tipping when installed in order to avoid the splashing of ho t liquid. The means of restraint may be the manner of installation, such as connection[...]

  • Page 18

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-5 3.4 Gas Connections (cont.) DANGER "Dry-firing" your unit will cause damage to the frypot and can cause a fire. Before firing the unit, always ensure that melted shortening, cook ing oil, or water is in the frypot. DANGER Before connecting new [...]

  • Page 19

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-6 3.4 Gas Connections (cont.) A. Manifold Pressure: Your local service technician shoul d check the manifold pressure with a man ome ter . 1. Check the rating plate for manifold gas pressu res. Natu ral gas units norm ally require 4" W.C., and propane[...]

  • Page 20

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-7 3.4 Gas Connections (cont.) 2. For an appliance equipped with casters, the installation shall be ma de with a connector that complies with the Standard for C onnectors for Movable Gas Appliances, ANSI Z21.69, or Connectors for Moveable Ga s Appliances, C[...]

  • Page 21

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-8 3.6 Gas Conversion: Procedures DANGER This appliance was configured at the factory for a specific type of gas. Converting from one gas type to another requires th e installation of specific gas-conversion components. Switching to a different type of gas [...]

  • Page 22

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-9 3.7 Electrical Connections DANGER This fryer is equipped with a three-pr ong (grounding) plug for protection against electrical shock and must be plugged directly into a pr operly grounded, three-prong receptacle. DO NOT CUT, REMOVE, OR OTHERWISE BYPASS [...]

  • Page 23

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-10 3.8 Safety Switches (cont.) B. Other Fryer/Filter Switches 1. Drain Valve Microswitch: The computer will display DRAIN OPEN when the drain valve is opened. The computer will lockout, preventing any cooking operation until EXIT/COOL FI LTER is pressed. 2[...]

  • Page 24

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-11 3.8 Safety Switches (cont.) C. Filtering: Drain Valve and Oil Return Handles 1. Drain Valve Handle: RED HANDLE. Push the red handle (located in the fryer cabinet) to the right to open the drain valve when filtering. After all oil has drained from the fr[...]

  • Page 25

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-12 3.9 Initial Cleaning Before Startup New units are wiped clean with solv ents at the fact ory to remove any visible signs of dirt, oil, and grease remaining from the m anufacturing process. Th en, they are coated li ghtly with oil. W ash thoroughly with [...]

  • Page 26

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3-13 3.10 Final Preparation (cont.) NOTE: If the float s witch is blocked in "down posi tion" w ith solid shortening, the fryer w ill not heat. Always ensure that the float s witch is in the "up" position when packing solid shortening int[...]

  • Page 27

    YSCFHC18G HIGH EFFI CIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-1 4.1 General Use 1. At opening, always check that the powe r switch and the computer are OFF. 2. For consistent quality product, convenience, and long-term sa vings, use a high-quality liquid shortening. 3. If using solid shortening, never melt a block of shortenin[...]

  • Page 28

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-2 2. KFC-1 Cooking Computer: Turn the computer ON and ensure at least on e LED is lit above a product button (1-9). Select a cooking progr am as described in the KF C-1 SMS Cooking Computer User Guide. NOTE: For FAST-equipped fryers, see the Fast manual for operatio[...]

  • Page 29

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 4: DAILY OPERATION 4-3 4.3 Filtering DANGER When filtering, never leave the filter unattended. The filter ed oil is at or near 350°F (177°C). Ensure all hoses are connected properly and drain handles are in their proper position prior to operating any switches or valves. DANGER The cr[...]

  • Page 30

    YSCFHC18G HIGH EFFI CIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-1 5.1 General WARNING The on-site supervisor is responsible for ensuring that operators are made a ware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining, and cleaning procedures. To conduct filter opera[...]

  • Page 31

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-2 5.2 Filter Preparation (cont.) 1. Put on protective gear/gloves. Pull the f ilter pa n o ut of the filter cabinet. R emove cover. 2. Remove crumb screen. If crumbs are present in the crumb screen, empty the screen into a fireproof container. Thoroughly wash the screen [...]

  • Page 32

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-3 5. Remove the filter scre en from the bottom of the pan. 6. Thoroughly clean the pan and all pan components as described for the crumb screen (Step 2 ). 7. Inspect the pickup tube a nd ensure vent hole is open and free of shortening/debris. 8. Replace filter screen and[...]

  • Page 33

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-4 9. Reinstall the hold-down ring. Ensure filter paper is properly aligned under the hold-down ring. Press the filter paper into place with the hold-down ring, ensuring the paper laps against the walls of the filter pan. 10. Sprinkle 1 cup (8 ounces/227 gram s) of filter[...]

  • Page 34

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-5 DANGER Al wa y s e ns u r e t h at t h e o ve r - the-top oil return faucet is located over the frypot or an appropriate container before activating the o ver-the-top oil return system. If not, the hot oil will spill and may cause burns. DANGER Allow oil to cool to 100[...]

  • Page 35

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-6 5.3 Filter Operations (cont.) 2. Remove the support grid from the frypot using the clean-out rod. Stir the oil with the L-shaped Teflon brush to suspend debris prior to draining. 3. Open the fryer drain valve by pushing the red handle (under the frypot to be filtered) [...]

  • Page 36

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-7 Use the L-shaped brush to loosen debris as oil drains from the frypot. 5.3 Filter Operations (cont.) 4. Use the L-shaped brush to scrub the frypot, and to assist in sediment removal. Brush the frypot sides and between the tubes to remove debris. Use the clean-out rod t[...]

  • Page 37

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-8 5.3 Filter Operations (cont.) 6. Close the red drain valve by pushing the handle to the right until it stops. The fryer will not operate unless the computer senses a closed drain microsw itch circuit. Leave the o il return hand le (yellow label) open to allow pump to r[...]

  • Page 38

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 5: FILTRATION 5-9 9. Repeat Steps 1 and 2 in Secti on 5.2. Remove crumb screen and empty debris into a fireproof container. If possible, wash all filter pan com ponents in hot, soapy water. Rinse and dry thoroughly (Section 5.2, Step 7). If not, the filter pan should be thoroughly clean[...]

  • Page 39

    YSCFHC18G HIGH EFFI CIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-1 Well-maintained equipment operates more efficiently and lasts longer. Keep the fryer clean during the day and thoroughly clean it at the end of each day. DANGER Never attempt to clean the fryer during th e cooking process or when the frypot is filled with[...]

  • Page 40

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-2 6.3 Periodic/Annual This appliance should be inspecte d and adjusted period ically by qualified serv ice personnel as part of a regular kitchen maintenance program. Frymaster and Dean recommend that a factory au thorized service techni cian should inspect[...]

  • Page 41

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 6: PREVENTATIVE MAINTENANCE 6-3 6.3 Periodic/ Annual (cont.) Check filtration system integrity as follows: • With the filter pan empty, place each oil return handle in the OPEN position, one at a time. Using rear flush oil return, verify that the pump activates and that bubbles appear[...]

  • Page 42

    YSCFHC18G HIGH EFFI CIENCY COOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-1 7.1 Introduction This section provides an easy reference guide to some of the common problems that m ay occur during the operation of this equipment. The trou bleshooting guides that follo w are intended to help correct, or at least accurately diagnose, problems w[...]

  • Page 43

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Fryer Troubleshooting For FAST-equipped fryers, consult the FAST cont roller manual. These steps apply to the KFC-1 SMS computer only. 7.2.1 Computer fails to turn ON when ON/OFF button is pressed. 1. Check wall circuit bre akers. Reset, if needed. 2. Check fr[...]

  • Page 44

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.2 Fryer Troubleshooting (cont.) 7.2.4 Frypot temperature differs from the computer setpoint temperature. 1. Turn fryer ON. 2. Select a product number and allow the fryer to heat for ap proximately 30 m inutes to stabiliz e shorteni ng temperat ure at desired set[...]

  • Page 45

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.2 Fryer Troubleshooting (cont.) Frypot Front High-Limit Probe Temperature Probe No: Ensure the probe tip is ⅛ " from the top of the burner tubes (see illustration). If the probe adjustment is correct, the computer probe circuit may be faulty. If probe adj[...]

  • Page 46

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-5 7.2 Fryer Troubleshooting (cont.) 7.2.5 DRAIN OPEN message remains after closing drain valve. 1. KFC-1 SMS computer was turned OFF while draining frypot. 2. Close drain valve. Turn KFC-1 SMS computer OFF and ON again. Computer display will read ON. 3. Open drain v[...]

  • Page 47

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-6 Fryer Troubleshooting (cont.) 7.2.7 Main burner malfunctions. A. Main burner will not ignite; no gas is present at main burner. 1. Check that float switch is not stuck in the "down" position. 2. Check and reset the high-limit switch. 3. The combination g[...]

  • Page 48

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-7 7.3 Filtration System Troubleshooting Pump won' t start. • Return valve not fully opened . • Tripped circuit breaker . • Incorrect or no li ne voltage. • Failed or misadjus ted return microswitc h . Pump stops during fil tering process. Mot or is hot.[...]

  • Page 49

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-8 7.4 Wiring Diagrams[...]

  • Page 50

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-9 Fast-Equipped Control and Filter Circuit[...]

  • Page 51

    YSCFHC18G HIGH EFFICIENCY C OOL ZONE SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-10 KFC-1 Equipped Control and Filter Circuit[...]

  • Page 52

    Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 7110 6 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Call Center) 1-318 -2 19-7135 Price: $10.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 OCT 2008 819-6329[...]