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Frymaster Electric Fryer manual

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Table of contents for the manual

  • Page 1

    Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $6.00 24-Hour Service Hotline 1-800-551-8633 819-5709 04-99 Super Runner 38 Series Electric Fryers (CE) Installation & Operation Manual CE ONLY[...]

  • Page 2

    PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE. THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED. WE SUGGEST INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOUR LOCAL DEAN FACTORY AUTHORIZED SERVICE AGENCY. FOR YOUR SAFETY DO NOT STORE[...]

  • Page 3

    2 DEAN SUPER RUNNER 38 ELECTRIC FRYER INSTALLATION, OPERATION, SERVICE & PARTS MANUAL TABLE OF CONTENTS PAGE 1 PARTS ORDERING/SERVICE INFORMATION 2 2 IMPORTANT INFORMATION 3 3 INSTALLATION 5 4 DAILY OPERATION 9 5 CLEANING AND MAINTENANCE 11 6 TROUBLESHOOTING 13 7 WIRING DIAGRAM 14 8 PARTS LIST 15 9 PORTABLE FILTER OPERATIONS 17 1. PARTS ORDERIN[...]

  • Page 4

    3 2. IMPORTANT INFORMATION 2.1 DESCRIPTION: The Dean Super Runner Series 38 electric fryers are energy-efficient, electrically heated units, certified by NSF and the Underwriters Laboratory and manufactured to their basic performance and application specifications. The Dean SR38-E is certified for installation and operation in the European Communit[...]

  • Page 5

    4 c. STANDARDS : All electrical cooking appliances must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the latest editions of the European Community (CE) standards. 2.4 AIR SUPPLY & VENTILATION: a. The area around the fryer must be kept clear to prevent any obstruction to ventilatio[...]

  • Page 6

    5 3. INSTALLATION 3.1 POSITIONING: a. Initial Installation : If installed with legs, do not push against any unit edges to adjust its position. Use a pallet or lift jack to lift it slightly and place it where it is to be installed. b. Relocating The Fryer : If relocating a fryer installed with legs, remove all weight from each leg before moving. No[...]

  • Page 7

    6 Leg and Rigid Caster Installations Figure 3-1 3.3 LEVELING: a. Place a carpenter ’ s spirit level across the top of the fryer and level the unit both front-to-back and side-to-side. If the fryer is not level, the unit may not function efficiently, the oil may not drain properly for filtering and in a line-up it may not match adjacent units. b. [...]

  • Page 8

    7 turning the hex bullet foot to the required height. c. Rigid Casters (Only ): 1. Install the optional rigid casters on the fryer rear channel only. 2. Do not use more than two metal shims per caster. 3. There are no thread adjustments for the rigid casters. d. If the floor is uneven or has a decided slope, it is recommended to place the fryer on [...]

  • Page 9

    8 3.5 INITIAL START-UP: a. CLEANING : New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc. remaining from the manufacturing process, then coated lightly with oil. Wash thoroughly with hot, soapy water to remove any film residue and dust or debris before food preparation, then rinse out and wi[...]

  • Page 10

    9 4. DAILY OPERATION 4.1 OPENING: At opening time, always visually check that the power switch and the thermostat are “OFF”. 4.2 GENERAL USE: a. For consistent quality product, convenience and long-term savings, use a high-quality liquid frying compound. b. Although a temperature of 177°C (350°F) is recommended for most cooking operations, se[...]

  • Page 11

    10 CAUTION WHEN FILTERING, NEVER LEAVE THE FILTER UNATTENDED. ALWAYS POINT THE FLEXIBLE OIL RETURN HOSE NOZZLE DOWN INTO THE FRY VESSEL TO PREVENT THE SPRAYING OF HOT OIL WHICH MAY CAUSE SEVERE BURNS. c. When the fryer is not in use, the thermostat should be set lower than that used during cooking. 4.3 TURN ON PROCEDURES: a. If fryer is empty, pour[...]

  • Page 12

    11 5. CLEANING & MAINTENANCE 5.1 GENERAL : Any piece of equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. The fryer must be kept clean during the working day and thoroughly cleaned at the end of each day. 5.2 DAILY : Wash all removable parts. Clean all exterior surfaces of the bo[...]

  • Page 13

    12 5.5 PERIODIC: The fryer should be checked and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. 5.6 STAINLESS STEEL : All stainless steel fryer body parts should be wiped regularly with hot, soapy water during the day and with a liquid cleaner designed for this material at the end of each day.[...]

  • Page 14

    13 6. TROUBLESHOOTING GUIDE These troubleshooting procedures must be carried out only be a Factory Authorized Service Center or a local service company specializing in hotel and restaurant cooking appliances. The problems and possible solutions given below cover those most commonly encountered. FOR DETAILED TROUBLESHOOTING AND SERVICE-RELATED INFOR[...]

  • Page 15

    14 7. WIRING DIAGRAM 230/400V = 13.1 KW Total 220V Elements 4KW P/N 14-0592-8 K2 = Heat Contactor P/N 810-1202 K1 = Latch Contactor P/N 810-1202 Fuse 5 Amp P/N 1549 BLK#2 WHT#2 PURP RED Oper Thermostat P/N 2557 Hi-Limit P/N 2687 PURP RED BLU YEL WHT#2 BLK#2 YEL BRN Transformer P/N 807-1999 240V 24V YEL YEL BLU BRN Power Switch (SPST) P/N 807-2196 Y[...]

  • Page 16

    15 8. SUPER RUNNER 38 ELECTRIC (CE) PARTS LIST ITEM PART NUMBER DESCRIPTION 1 2698 LEG, BLACK, ADJUSTABLE WITH MOUNTING PLATE, 6" 2 2686 CASTER RIGID 3 44-1363 NIPPLE, DRAIN EXT. 1-1/4 ” 12183-2 DOOR ASSY SS SR38 12-0308-2 DOOR PANEL SS SR38 12-0097 DOOR PIN 1503 MAGNETIC DOOR CATCH 4 1039-2 HANDLE, CHROME/DOOR 5 9002949 SHIM CASTER 6 12220 [...]

  • Page 17

    16 ITEM PART NUMBER DESCRIPTION 9 12-0379 LOWER HINGE BRACKET 10 12-0373 FRT & REAR CHANNEL SR38 (NEW STYLE) 11 8101202 40 AMP 3 POLE CONTACTOR (CE Only) 12 12-0311 CNTRL PANEL BACK SR38 12-0380-1 SIDE PANEL PP/GREY LH,SR38-650mm (CE) 13 12-0380-2 SIDE PANEL PP/GREY RH,SR38-650mm (CE) 2557 THERMOSTAT, SUNNE #TC125-004 14 1205 KNOB,THERMOS R/S K[...]

  • Page 18

    17 9. PORTABLE FILTER OPERATIONS 9.1 GENERAL: a. These instructions are not intended to replace the operating instructions that came with your Dean Filter System. They are intended to provide general information about filtration procedures and serve as a quick reference guide. b. For consistent product quality, convenience and long-term savings, us[...]

  • Page 19

    18 filter cover on top of filter pan and slide the filter back inside the fryer. j. Reconnect oil return quick disconnect lines (if installed on the fryer). 9.3 FILTER OPERATION: Dean MF-90 Portable Filter Systems are designed to return the filtered oil by means of a flexible oil return hose which connects to the filter ’ s quick disconnect. The [...]

  • Page 20

    19 9.4 CHANGING FILTER PAPER: The top piece of filter paper should be discarded when it becomes dark or scuffed in appearance. Follow these procedures: a. Before changing the paper, use the flexible hose (with about one inch of oil remaining in the filter pan) to flush debris from the filter pan sides onto the paper. b. Return all oil to the fryer.[...]

  • Page 21

    20 9.5.1 Portable Filter Pump Fails to Pump Oil? Does your filter have a heater? Turn heater "ON" and run heater for 15 minutes. Does oil flow? Conduct normal filter operations. Can you blow air through Insert flexible oil return hose into the filter pan holster. Turn pump motor "ON". Does oil flow? Blockage is between the botto[...]

  • Page 22

    21 9.5.2 Rate of Oil Return Slowing? Rate of oil return to the fryer is slowing. Is this the first fryer to be filtered during this filtering session? Check the filter paper in the filter pan. Is the filter paper properly secured by the hold down ring? Paper may be plugged by improper use of filter powder. Paper may not be secured by the hold down [...]

  • Page 23

    22 9.5.3 Blockage between Filter Pan and Flex Hose Valve? Blockage has been determined to be between the filter pan bottom and the flex hose valve. Does your filter have a heater? Disconnect oil line from the filter pan to the pump at the pump end. Put finger over the inlet connection to the pump. Turn the pump "ON". Does the pump motor r[...]

  • Page 24

    23 ENTER FROM PAGE 22 HERE Plug is in the bottom of the filter pan or in the line from the filter to the pump. Disconnect the tubing from the filter pan to the motor. Make sure the pipe is cool. Try blowing air through it. Can you blow air through it? This line is clogged. Soak the line in hot water until you can blow through it. The line is clear.[...]

  • Page 25

    Dean , 8700 Line Avenue, Shreveport, Louisiana 71135 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 Price: $6.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819- 5709 04-99[...]