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Frymaster FLYMASTER KSCFH18E manual

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Table of contents for the manual

  • Page 1

    PARTS LIST INCLUDED Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. Price: $10.00 24 - Hour Service Hotline 1 - 800 - 551 - 8633 819 - 5678 August 2002 NON - CE & KSCFH18E Cool Zone Series Electric Fryers Installation & Operation Manual[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be oper ated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, mainte[...]

  • Page 3

    DANGER Adequate means must be provided to limit the mov ement of this appliance without depending upon the gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is used, an additional restraini[...]

  • Page 4

    KSCFH18E Cool Zone Series Elect ric Fryers INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS Page # 1. INTRODUCTION 1 - 1 2. IMPORTANT INFORMATION 2 - 1 3. INSTALLATION INSTRUCTIONS 3 - 1 4. DAILY OPERATION 4 - 1 5. PREVENTATIVE MAINTENANCE 5 - 1 6. FILTRATION 6 - 1 7. TROUBLES HOOTING 7 - 1 8. PARTS LIST 8 - 1[...]

  • Page 5

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHA PTER 1: INTRODUCTION 1 - 1 1.1 Ordering Parts Customers may order parts directly from their local Authorized Parts Distributor. For this address and phone number, contact your Maintenance & Repair Center or call the factory. The factory address and phone numbers are on the cover of this manual. To s[...]

  • Page 6

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1 - 2 1.3 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notation s enclosed in double - bordered boxes similar to the ones below. CAUTION CAUTION boxes contain information about action[...]

  • Page 7

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1 - 3 1.5 Service Personnel 1.5.1 Definitions A. Qualified and/or Authorized Operating Personnel 1. Qualif ied/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had pr[...]

  • Page 8

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 2: IMPO RT ANT INFORMATION 2 - 1 2.1 General Proper installation is essential for the safe, efficient, trouble - free operation of this appliance. Any unauthorized alteration of this equipment will void the Frymaster warranty. NOTICE If this equipment is wired directly into the electric al power sup[...]

  • Page 9

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 2: IMPORTANT INFORMATION 2 - 2 2.1 General (cont.) DANGER Frymaster appliances equipped with legs are for stationary installations. Appliances fitted with legs must be lifted during movement to avoid damage to the appliance and bodily injury. For movable installations, optional equipment casters mus[...]

  • Page 10

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 2: IMPORTANT INFORMATION 2 - 3 2.3 Pre - Installation a. GENERAL : All installation and service on this equipm ent must be performed by qualified, certified, licensed, and/or authorized installation or service personnel. A list of Frymaster Authorized Service Centers was included with the fryer when[...]

  • Page 11

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 2: IMPORTANT INFORMATION 2 - 4 2.4 Unpacking the Fryer/Component Systems (cont.) If your equipment arrives damaged: a. File claim for damages immediately – Regardless of extent of damage. b. Visible loss or damage – Be sure this is noted on the freigh t bill or express receipt and is signed by t[...]

  • Page 12

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3 - 1 3.1 Installing the Fr yer A. Initial Installation : If installed with legs, do not push against any unit edges to adjust its position. Use a pallet or lift jack to lift it slightly and place it where it is to be installed. B. Relocating the Fryer : If relocatin g a[...]

  • Page 13

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3 - 2 3.2 Leg and Caster Installation (cont.) 4. Insert hex head screws with lock washers [1/4 - 20 threads by ¾" (19 mm) long] through bolt holes of leg mounting plates and mount to the front cha nnel. Mount rigid casters to the rear channel following the same pro[...]

  • Page 14

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3 - 3 3.3 Leveling the Fryer (cont.) D. A fryer must be restrained to prevent tipping when installed in order to avoid the splashing of hot liquid. Restraints used can be straps or chains anchored to an imm ovable object (wall, floor anchor), or may be the manner of inst[...]

  • Page 15

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3 - 4 3.5 Power Requirements DANGER Copper wire suitable for at least 167°F (75°C) MUST be used for power connections. MODEL VOLTAGE PHASE WIRE SERVICE MIN. AWG SIZE (mm 2 ) AMPS PER LEG L1 L2 L3 KSCFH18E 208 3 3 6 (16) 50 50 50 KSCFH18E 240 3 3 6 (16) 43 43 43 DANGER [...]

  • Page 16

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3 - 5 3.5 Operating Switches (cont.) 2. Drain Valve Microswitch : The computer will display Drain Open when the drain valve is opened. The computer will lockout and prevent any cooking operation until the "EXIT/COOL FILTER" button is pressed. 3. Float Safety Sw[...]

  • Page 17

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3 - 6 3.5 Operating Switches (cont.) 4. Filter Pump Reset : Located under the left control panel of the fryer battery. This switch resets the UFF filter pump motor. 5. Manual Filte r Override Switch : Located under the left fryer control panel of the fryer battery. This [...]

  • Page 18

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3 - 7 3.7 Initial Cleaning Before Startup New units are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc., remaining from the manufacturing process, then coated lightly with oil. Wash thoroughly with hot, soapy water to remov[...]

  • Page 19

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 3: INSTALLATION INSTRUCTIONS 3 - 8 3.8 Final Preparation (cont.) Note: If the float switch is blocked in "down position" with solid shortening, the fryer will not operate. Always ensure that the float switch is in the "up" position prior to packing solid shortening into frypot. F[...]

  • Page 20

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 4: DAILY OPERATION 4 - 1 4.1 Opening 1. At opening time, always visually check that the computer is "OFF". 4.2 General Use 1. For consistent quality product, convenience and long - term savings, use a high - quality liquid shortening. 2. If using solid shortening, never melt a block of sho[...]

  • Page 21

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 4: DAILY OPERATION 4 - 2 4.4 Filtering (cont.) 1. If using solid shortening, clear return lines before turning off the filter motor by allowing the pump to run for approximately 10 - 15 seconds once air bubbles appear in the frypot from the oil return line. Fail ure to do so will allow solid shorten[...]

  • Page 22

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 5 : PREVENTATIVE MAINTENANCE 5-1 5.1 General Well-maintained equipment operates more efficiently and lasts longer. Keep the fryer clean during the working day and thoroughly clean at the end of each day. 5.2 Daily Wash all removable parts. Clean all exterior surfaces of the body. Do not use cleanser[...]

  • Page 23

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 5 : PREVENTATIVE MAINTENANCE 5-2 5.4 Periodic/Annual Frymaster recommends that the fryer be inspected annually by a Factory Authorized Service Technician for the following checks and adjustments: • Inspect the cabinet inside and out, front and rear for excessive oil build-up and/or oil migration. [...]

  • Page 24

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 5 : PREVENTATIVE MAINTENANCE 5-3 5.4 Periodic/ Annual (cont.) • Check filtration system integrity as follows: − With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify that the pump activates and that bubbles appear in the cooking oil/shortening (or tha[...]

  • Page 25

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-1 6.1 General WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. The KSCFH18E[...]

  • Page 26

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-2 6.2 Filter Preparation (cont.) 1. Put on protective gear/gloves. Pull the filter pan out from filter cabinet. Remove covers. 2. Place drip pan under male filter pan connection. 3. Remove the crumb screen. Wash the screen in hot, soapy water, rinse, then dr[...]

  • Page 27

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-3 6.2 Filter Preparation (cont.) 4. Unlatch and remove the hold-down ring. 5. Remove and discard old filter paper sheet from the filter pan. 6. Remove the filter screen from the bottom of the pan. Removing hold-down ring. Remove and discard old filter paper.[...]

  • Page 28

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-4 6.2 Filter Preparation (cont.) 7. Thoroughly clean pan and all pan components as described for the crumb screen (Step 3). 8. Inspect pickup tube and ensure vent hole is open and free of shortening/debris. 9. Replace filter screen, then place one sheet of f[...]

  • Page 29

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-5 6.2 Filter Preparation (cont.) 10. Reinstall and latch the hold down ring into position. Ensure filter paper is properly aligned under hold-down ring. 11. Sprinkle 1-cup (8 ounces/227 grams) evenly over the paper. 12. Replace the crumb screen. Ensure crumb[...]

  • Page 30

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-6 6.2 Filter Preparation (cont.) 13. Return pan covers to the filter pan. 14. Return filter pan to fryer cabinet, ensuring that the two drainpipe extensions are directly over opening in filter pan cover. Pan covers properly placed. Pushing filter pan back in[...]

  • Page 31

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-7 6.3 UFF Filter Operations DANGER Draining and filtering of cooking oil or shortening must be accomplished with care to avoid the possibility of a serious burn caused by careless handling. The oil to be filtered is at or near 350°F (177°C). Ensure all hos[...]

  • Page 32

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-8 6.3.2 Filter Operation 1. Ensure the filter pan assembly is prepared as described in Section 6.2- Filter Preparation . Leave the computer ON before, during, and after the filtering process ( use KFC approved filtering procedure ). 2. Remove fry baskets fro[...]

  • Page 33

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-9 6.3.2 Filter Operation (cont.) 4. After all oil/shortening has drained from the frypot into the filter pan, pull the yellow handle to open the oil return lines and activate the filter pump. 5. Oil will begin to pump from the filter pan into the frypot. All[...]

  • Page 34

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 6 : UNDER FRYER FILTER (UFF) FILTRATION 6-10 6.3.2 Filter Operation (cont.) 7. After all oil is pumped back into the frypot, bubbles will form, indicating air in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all shortening/oil is evacuated from the return lines. Push the[...]

  • Page 35

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-1 7.1 Introduction This section provides an easy reference guide to some of the common problems that m ay occur during the operation of this equipment. The trou bleshooting guides that follo w are intended to help correct, or at least accurately diagnose, problem s w ith this eq[...]

  • Page 36

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Fryer Troubleshooting 7.2.1 Computer fails to turn "ON" when ON/OFF button is pressed. 1. Check wall circuit breakers. Reset if necessary. 2. Check fryer connection to external power source. 3. Disconnect fryer from power supply. 4. Check 20 amp fuses and repla[...]

  • Page 37

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 8.2 Fryer Troubleshooting (cont.) 7.2.2 Actual frypot temperature differs from computer setpoint temperature. 1. Turn fryer "ON". 2. Select a product number and allow the fryer to heat for approximately 30 minutes to stabilize shortening temperature. 3. Place a the[...]

  • Page 38

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 b. During test, computer fails to call for heat. c. Actual frypot temperature is more than ±10°F (±5°C) of desired setpoint or computer probe- measured actual temperature. d. Computer measured actual temperature differs from setpoint temperature by more than ±10°F (±5[...]

  • Page 39

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-5 7.2 Fryer Troubleshooting (cont.) 7.2.3 Computer is ON, but the heating elements fail to heat. 1. Ensure float safety sw itch is not stuck in "down" position. Replace float safety switch if defective. 2. If computer displays HELP, check high-limit thermostat (locat[...]

  • Page 40

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-6 7.3 Filtration System Troubleshooting Pump w on't start y Return valve not fully open. y Tripped circuit breaker. y Incorrect or no line voltage. y Failed return m icroswitch. y Allow motor to cool for at least 45 m inutes and then press thermal overload switch on motor[...]

  • Page 41

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-7 7.4 Wiring Diagrams 7.4.1 KSCFH218E Fryer Wiring Diagram 40C 8051429A 6C 4C T1 T2 39C 53C 9C 3C 5C 12C 13C 14C 1C WHT 2C BLK FILTER BOARD INTER FACE 110C RED BLK COMPUTER (B AC K) 15C CYCLING CONTACTO R LATCH CONTACTO R BLOCK TERMINAL LATCH CONTAC TOR TO 12V 9C TRANSFORMER 7[...]

  • Page 42

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-8 7.4.2 Under Fryer Filt er (UFF) Wiring Diagram 8051366B CIRCUIT 24V OUT TO RH FRYER BLK 208V BLU YEL YEL BREAKER CIRCUIT 230 V - 5 AMP 115 V - 7 AMP YEL 24V TO 24 VAC YEL ORG NO 24V ORG BLK NC MANUAL FILTER CIRCUIT 115 V OR 230 V BLK WHT BLK CB SWITCH KSCFH18E FILTER CI RCUI[...]

  • Page 43

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 7: TROUBLESHOOTING 7-9 7.4.3 FAST Wiring Diagram 8051709 C[...]

  • Page 44

    KSCFH18E COOL ZONE SERIES ELECTRIC FRYERS CHAPTER 8: PARTS LIST 8.1 KSCFH18E Parts List For parts and/or components no t listed, contact the Frymaster Service Hotline at 1-800-551-863 3 or 1-318-865-1711 for additional service and parts information. 8.1.1 Cabinetry and Related Components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2[...]

  • Page 45

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-2 8.1.1 Cabinetry and Related Components (cont.) Item Part # Description 1 201-1299 Side Panel, Painted, LH 2 202-1299 Side Panel, Painted, RH 3 810-0378 Caster, Stationary- 5" Rigid 4 806-5043 Leg 5 823-3180 Support, Channel- Leg/Caster 6 201-1182 Gussets, L/H 7 202-1182 Guss[...]

  • Page 46

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-3 8.1.1 Cabinetry and Related Components (cont.) Item Part # Description 32 823-3551 Housing, Tilt 33 210-1288 Joiner Strip 34 810-2092 Hanger, Basket 35 809-0171 Thumbscrew, ¼ x 1-3/8" Nickel-Plated * Not Illustrated 8.1.2 Component Box, Com puters and Related Components 14 [...]

  • Page 47

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-4 8.1.2 Component Box, Computers and Related Components (cont.) Item Part # Description 1 806-6336 Interface Board, KFC-1 * 106-6671 Interface Boa rd, FAST-Ready 2 807-0979 Transformer, 208-240V, 50/60Hz –12V 20VA 3 807-0680 Transformer, 208-240V, 50/60Hz –24V 20VA 4 807-3611 R[...]

  • Page 48

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-5 8.1.3 Elements and Related Components 19 1 2 3 4 5 6 7 12 13 14 15 16 17 18 9 10 8 11 4[...]

  • Page 49

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-6 8.1.3 Elements and Related Components (cont.) Item # Part # Description 1 807-3652 Element- 208V 8.5 kW * 807-3655 Element- 240V 8.5 kW * 807-3657 Element- 208V 9.0 kW * 807-3658 Element- 240V 9.0 kW * 807-2557 Element- 208V 10.25 kW * 807-3655 Element- 240V 8.5 kW ( USE FOR 220V[...]

  • Page 50

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-7 8.1.3 Elements and Related Components (cont.) Item # Part # Description 13 810-1212 Spring Pin, Heating Element Handle 14 823-2534 Support, Front- Full-vat Element (Without Handle a nd Spring Pin) 15 210-1610 Support, Bottom- Full-vat Element 16 910-2042 Clamp, Element to Support[...]

  • Page 51

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-8 8.1.5 Frypot and Drain Components 17 1 2 3 4 5 6 7 8 9 10 11 13 14 15 High-Limit Location 16 Float-Sw itch Location 12[...]

  • Page 52

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-9 8.1.5 Frypot and Drain Components (cont.) Item Part # Description 1 816-0547 Cap, Vinyl- Red 2 823-3224 Handle, Drain Valve 3 200-1257 Retainer, Drain Valve Nut 4 812-0442 Insulation, Microswitch 5 826-1366 Nut, 4-40 Keps Hex With External Tooth (Qty: 25) 6 807-2104 Microswitch, [...]

  • Page 53

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-10 8.1.6 Filter Pan, Pump Motor and Related Components 2 3 4 5 6 7 9 11 13 1 8 10 12 25 14 15 16 17 18 19 20 18 21 19 23 22 24 22[...]

  • Page 54

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-11 8.1.6 Filter Pan, Pump Motor and Related Components (cont.) Item Part # Description 1 823-3240 Pan, Filter 2 810-2119 Grid, Filter 3 803-0170 Paper, Filter * 803-0002 Filter Powder 4 823-3201 Ring, Hold-Down (No Handles) * 823-3202 Handle, Hold-Down Ring 5 823-3204 Crumb Basket [...]

  • Page 55

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-12 8.1.7 Oil Return Components 1 2 3 4 5 6 7 8 9 10 11 13 7 12 15 7 14 14 6 16 17 18 18 19 6 20 17 17 19 21 22 23 24 25 26 27[...]

  • Page 56

    KSCFH18E COOL ZONE SERIES ELE CT RIC FRYERS CHAPTER 8: PARTS LIST 8-13 8.1.7 Oil Return Components (cont.) Item # Part # Description 1 823-3344 Handle, Actuator- Oil Return Valve 2 809-0843 Pin, Cotter- Plated 3 809-0885 Washer, 3/8 x 1 x .083" Type A Plain 4 823-3238 Handle, Oil Return Activate 5 816-0548 Cap, Vinyl- Yellow, Oil Return Handle[...]

  • Page 57

    THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 58

    Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1 - 318 - 865 - 1711 FAX (Parts) 1 - 318 - 219 - 7140 (Tech Support) 1 - 318 - 219 - 7135 Price: $10.00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 - 800 - 551 - 8633 819 - 5678 August 2002[...]