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Frymaster FMCFE manual

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Table of contents for the manual

  • Page 1

    NON-CE & Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 APRIL 2005 PRINTED IN THE USA www.frymaster.com Email: service@frymaster.com *8195186* Master Jet CF Series Atmospheric Gas Fryers Service & Parts Manual Series MJCF, MJ[...]

  • Page 2

    ii Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, maintenan[...]

  • Page 3

    iii DANGER Instructions explaining procedures to be followed MUST be posted in a prominent location in the event the operator detects a gas leak. This information can be obtained from the local gas company or gas supplier. DANGER The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the end of frying o[...]

  • Page 4

    iv Master Jet CF Series Atmospheric Gas Fryers TABLE OF CONTENTS PAGE # 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.8.1 1.8.2 1.8.3 1.8.4 1.8.5 1.8.6 1.8.7 1.8.8 1.8.9 1.8.10 1.8.11 1.8.12 1.9 1.9.1 1.9.2 1.9.3 1.9.4 1.9.5 1.9.6 1.9.7 1.10 1.10.1 1.10.2 1.11 1.12 1.12.1 1.12.2 1.12.3 1.12.4 1.12.5 SERVICE PROCEDURES Functional Description Accessing Fryers[...]

  • Page 5

    v Master Jet CF Series Atmospheric Gas Fryers TABLE OF CONTENTS (cont.) PAGE # 1.12.6 2. 2.1 2.2 2.3 2.3.1 2.3.2 2.4 2.5 2.5.1 2.5.2 2.5.3 2.6 2.7 2.7.1.1 2.7.1.2 2.7.2 2.7.3 2.7.4 2.7.5 2.7.6 2.7.7 2.7.8.1 2.7.8.2 2.7.9 2.8 2.9 A. A.1 A.1.1 A.1.2 A.1.3 A.1.4 A.1.5 A.1.6 A.1.7 A.2 Filter Magic II Wiring Diagram P A R T S L I S T Accessories Burner [...]

  • Page 6

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description Master Jet (MJ) CF Series Atmospheric gas fryers contain a welded stainle ss steel frypot that is directly heated by gas flames that are diffused evenly over its lower surface by ceramic targets. The flames originate from orifices in a U-shaped [...]

  • Page 7

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 1.1 Functional Description (cont.) CONTROL OPTIONS MJCF Series gas fryers may be equipped with th ermostat controllers or Computer Magic III.5 computers. KJ3FC variants are equipped with user-supplied or KFC-1 computers. MJCF fryers equipped with thermostat controls are t[...]

  • Page 8

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 1.1 Functional Description (cont.) Te s t Me te r S et t i ng P i ns Res ul t s 12 V A C P ower t o Cont rol l er 50 V A C S c al e 1 and 3 of J2 12-18 24 V A C P ower 50 V A C S c al e 24 V A C T ermi na l s 22-28 24 V A C P ower t o Gas V al v e 50 V A C S c al e 6 on J[...]

  • Page 9

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 1.1 Functional Description (cont.) MJCFE Series fryers equipped with computers have a temperature probe . In these units, the probe resistance varies directly with the temperature. That is, as the temper ature rises, so does resistance at a rate of approximately 2 ohms fo[...]

  • Page 10

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 1.3 Checking Burner Manifold Gas Pressure WARNING This task should be performed by qualified service personnel only. 1. Ensure that the gas valve knob or button is in the OFF position. 2. Remove the pressure tap plug from the end of th e m a nifold (see illustratio n belo[...]

  • Page 11

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 1.3 Checking Burner Manifold Gas Pressure (cont.) Non-CE Standard for Incoming Gas Pressures Gas Minimum M aximum Natural 6" W . C. 1.49 kPa 14.93 mbar 14" W .C. 3.48 kPa 34.84 m bar LP 11" W .C. 2.74 kPa 27.37 mbar 14" W .C. 3.48 kPa 34.84 m bar Gas N[...]

  • Page 12

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 1.5 Cleaning Gas Valve Vent Tube 1. Carefully unscrew the vent tube from the gas valve. NOTE : The vent tube may be straightened for ease in removal. 2. Pass a piece of ordinary binding wire (.052 inch diameter) or equivalent through the tube to remove any obstruction. 3.[...]

  • Page 13

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 1.7 Calibrating Thermostat Control 1. Fill the frypot to the lower OIL-LE VEL line with oil. If solid sho rtening is used, it m ust be tightly packed into the frypot. 2. Light the pilot. (Refer to Installation and Operation Manual that shipped with the fryer for detailed [...]

  • Page 14

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.7 Calibrating Thermostat Control (cont.) 13. Close the fryer control panel and replace the screws in the upper corners. 14. Reinstall the thermostat knob with its pointer aligned with the 325°F (163°C) index m ark on the temperature dial. 15. Reconnect the fryer to th[...]

  • Page 15

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.8.2 Replacing Op erating Thermostat CAUTION The thermostat must be calibra ted after in stallation is comp lete. Refer to Section 1.7 for calibration instructions. When handling the thermostat, do not rotate the shaft more than two turns in either direction. Doing so w[...]

  • Page 16

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.8.3 Replacing Temperature Probe 1. Disconnect the fryer from the electrical supply. 2. Drain the frypot. 3. Remove the screws from the upper left and right corners of the control panel. The panel is hinged at the bottom and will swing open from the top. 4. Unplug the w[...]

  • Page 17

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.8.4 Replacing High-Limit Thermostat – Operating Thermostat Controls (cont.) 6. Unscrew the high-limit thermostat from the frypot and remove. 7. Apply Loctite PST567 thread sealant or equivale nt to th e replacem ent thermostat threads. 8. Reverse steps 1 through 7 to[...]

  • Page 18

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.8.6 Replacing Heat Mode Indicator Light – Operating Thermostat Controls 1. Disconnect the fryer from the electrical supply. 2. Loosen the setscrew securing the thermo stat knob and remove the knob. Remove the screws from the upper left and right corners of the co ntr[...]

  • Page 19

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 1.8.8 Replacing Melt Cycle Timer – Operating Thermostat Controls The mechanical melt cycle timer is no longer available. A solid-state timer replaces the mechanical unit. To replace the m echanical melt-cycle timer: 1. Remove all electrical power from the fryer. U nplu[...]

  • Page 20

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.8.9 Replacing Burner Ceramic Targets DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from elect rical and gas supplies. 2. On FMCF fryers, remove square-drain se ctions as necessary to expose burner. 3. D[...]

  • Page 21

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.8.9 Replacing Burner Ceramic Targets (cont.) 10. To replace only the ceramic targets, straighten the target locking ta bs with a pair of needle nose pliers or a screwdriver, and slid e th e target up and off the bracket . Slide the replacement target onto the bracket a[...]

  • Page 22

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.8.10 Replacing Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect fryer from el ectrical and gas supplies 2. Disconnect the wires from the gas valve term inal block, marking each wire to facilitate recon[...]

  • Page 23

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 1.8.11 Replacing Pilot Assembly or Thermopile (cont.) 3. To replace the complete pilot assem bly: a. Disconnect the pilot tubing from th e bottom of the pilot assembly. b. Remove the screw from the pilo t mounting-bracke t to release the pilot assembly. c. Disconnect the[...]

  • Page 24

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.8.12 Replacing Frypot (cont.) 13. Remove the cover from the safe ty drain switch, disconnect the wires from the switch, and pull them out of the switch box. 14. Pull up and forward on the component shield to cl ear the rear mounting stud on the front of the frypot and [...]

  • Page 25

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 1.9 Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this m anual every conceivable problem or trouble condition that might be encountered , this section is intended to provide technicians with a general knowledge of the broad pro[...]

  • Page 26

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.9.1 Pilot/Ignition Failures (cont.) Ignition failures occur when the 24VAC power supply to the gas valve is interrupted, when the gas supply is interrupted, or when th e pilot flame is extinguished. There are three primary reasons for ignition failure, listed in order [...]

  • Page 27

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.9.2 Improper Burner Functioning The burner ignites but exhibits a bnormal characteristics such as "popping", incom plete lighting of the burner, fluctuating flame intensity, a nd flames "rolling" out of the fryer. " Popping " indicates del[...]

  • Page 28

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.9.2 Improper Burn er Functioning (cont.) Fluctuating flame intensity is no rmally caused by either im proper or fluctuating incom ing gas pressure, but may also be the result of variations in the kitchen atmosphere. Verify incom ing gas pressure in the same way as for [...]

  • Page 29

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.9.3 Improper Temper ature Control (cont.) MELT CYCLE PROBLEMS NOTE: In early 1999, PC board melt cycle timers replaced melt-cycle timer motors in new fryers. See Section 1.8.8 for retrofit information . In fryers equipped with thermostat controls, the m elt cycle is co[...]

  • Page 30

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.9.4 Computer-Related Problems (cont.) Recovery Time Recovery time is a method of measuring a fryer’s perform a nce. Put simply, it is the time require d f or the fryer to increase the oil tem perature from 250°F to 300°F (121° C to 149°C). This range is used as a[...]

  • Page 31

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.9.5 Filtration Problems The majority of filtratio n problems arise f rom operator erro r. One of the most common errors is placing the filter paper on the bottom of the f ilte r pan rather than over the f ilter screen. Whenever the complaint is "the pump is runnin[...]

  • Page 32

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.9.5 Filtration Problems (cont.) Incorrectly sized or installed pa per will also allow food particles and sedim ent to pass through and clog the suction tube on the bottom of the filter ca rriage. Particle s large enough to bl ock the suction tube may indicate that the [...]

  • Page 33

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.9.6 Leakage Leakage of the frypot is mostly due to imprope rly sealed high-limits, th ermostats/tem perature probes, and drain fittings. When installed or repl aced, each of these components m ust be sealed with Loctite PST567 sealant or equivalent to prevent leak age.[...]

  • Page 34

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 Optional ON-OF F switch High-Limit Thermostat Operating Thermostat Pilot Generator FENWALL Operating Thermostat HONEYWELL 1/2 P.S.I. HONEYWELL 1/2 PSI OFF ON P I L O T C H O N E Y W E L L 1/2 P S I P i l o t A d j. High-limit Thermosta t Pilot Generator Safety Drain Swit[...]

  • Page 35

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 ROBERTSHAW-UNITROL 7000 SYSTEM CHECK 1. Complete System Check With thermostat contacts closed and gas cock dial in the “ON” position, the main burner should ignite. Measure the readin g between the 2 & 3 terminals. If the reading is more than 100MV, replace the g[...]

  • Page 36

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.10 Troubleshooting Guides The troubleshooting guides f ound in the pages that follow are inte nded to assist service technicians in quickly isolating the probable causes of equipment m alfunctions by following a logical, step-by- step process. 1.10.1 Initial Troublesho[...]

  • Page 37

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.10.1 Initial Troubleshooting, Mi llivolt Frying Systems (cont.) PROBLEM PROBABL E CAUSES CORRECTIVE ACTION A. Inadequate m ake -up air in cooking area. A. Adjust ventilation system to increa se make-up air. B. Pilot flame directed away from first orifice of burner. B. [...]

  • Page 38

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.10.2 Initial Troubleshooti ng, 24VAC Frying Systems PROBLEM PROBABL E CAUSES CORRECTIVE ACTION Burner won’t ignite. Light in ON/OFF switch is not illuminated. A. ON/OFF switch is off. A. Turn ON/OFF switch on. ON/OFF switch is on, but the switch light is not illumina[...]

  • Page 39

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.10.2 Initial Troubleshooting, 24VAC Frying Systems (cont.) PROBLEM PROBABLE CAUSE CORRECTIVE ACTION A. Incoming gas supply pressures are not within range [Natural- 6-14" W.C. (1.49-3.49 kPa); Propane- 11-1 4" W.C. (2.74-3.49 kPa)] A. Inspect gas supply to fry[...]

  • Page 40

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.12 Wiring Diagrams 1.12.1 MJCF Millivolt Wiring Diagram, Non-CE 8050438C HONEYWELL 1/2 P.S .I . 1/2 P.S.I. HONEYWE LL OFF ON P I L O T C H O N E Y W E L L 1/2 P.S.I. A D J. P I L O T 17C 17C 12C PILOT GENERATOR HIGH-LIMIT THERMOSTAT SAFTY DRAIN SWITCH (OPTIONAL) IN-LIN[...]

  • Page 41

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.12.2 MJCF Millivolt Wiring Diagram, CE FENWALL OPERATING THERMOSTAT 8050531A PILOT G ENERATOR (THERMOCOUPLE) MAIN VALVE/COIL GENERATOR (THERMOPILE) HIGH-LIMIT THER MOSTAT[...]

  • Page 42

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.12.3 MJCFE 24V Wiring Diagram 24 VAC 7P or 240 VAC 6C C 2 1 6P 1/2 P.S . I . HONEYWEL L ON PILOT HONEYW ELL 1/2 P.S. I . 11C ADJ. PILOT 5P 4P OFF 22C 12C 5 8 7 6 24C 27C 1P 2P 2 1 1P 1 1C 2P 2 2C 4 4P 4C 2C 20C 120 VAC 22C 1C 4 27C 1 3 2 23C N H 25C 26C 10C C 12C NC NO[...]

  • Page 43

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.12.4 MJCFEC 24V Wiring Diagram 12VAC 11 11 10 4 5 7 9 9 7 4 5 10 C C C D4 3 1 13 21 4 2 14 1 13 3 24VAC 12VAC D2 D1 D3 18C 10C 9C 8C 11C 13C 10 11 4 1 6 5 2C 1C 7 8 3 4 4C 11 12 N H 21C 22C 5 6 1 2 9 10 7C 9 2 8 3 7 12 5C 6C 24VAC 3C 19 20 15 16 17 18 13 14 16C 19C POW[...]

  • Page 44

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-39 1.12.5 FAST-Ready Constant Pilot[...]

  • Page 45

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-40 1.12.6 Filter Magic II Wiring Diagram FOR (DIRECT ) UNIT S 100V 200V OR 220V 120V 208V 35C 12 32C HEATER PUMP 8 7C 9 10 28C 31C 5 6 3 71 1 33C 4 23C 8050385D 1 2 1 21C 22C NO 88C 35C 3 C 87C 33C INSET B- B REPEAT SAME CI RCUIT ON NEX T FRYER IF NEEDED FILTER PUMP MOTOR 2[...]

  • Page 46

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Accessories 1 2 3 4 5 6 7 8 9 10[...]

  • Page 47

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.1 Accessories (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 Gas Line, Dormont, With Quick-Di sconnect 806-1698SP 1" x 36" (2.54 cm x 91.4 cm) 806-1699 1" x 48" (2.54 cm x 121.9 cm) 806-1701 ¾" x 36" (1.91 cm x 91.4 cm) 806-1700 ¾"[...]

  • Page 48

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.2 Burner Manifold Components ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 806-0225SP Deflector Assembly (Ceramic Target Assembly), Side * 806-3605SP Deflector Assembly (Ceramic Target Assembly), Back * 910-0226 Bracket, Deflector- Side * 814-0034 Target, Ceramic- Side * 91[...]

  • Page 49

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.2 Burner Manifold Components (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 5 Pilot Assembly 810-2071 Natural Gas, w/Thermopile (use 8 10 -0426 for pilot only) 806-8688SP Natural Gas, w/Thermocouple (CE ) 810-2070 Propane (LP), w/Therm opile (use 810-0427 for pilot onl[...]

  • Page 50

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.3 Cabinetry Components 2.3.1 Fryer Cabinetry 1 3 2 4 6 7 8 9 10 11 12 13 14 15 16 17 18 5 19 20 ITEM STA NDARD PART # EURO-LOOK PART # COMPONENT 1 201-0486SP 201-6964 Side, Left- FMCF Unitary Cabinet- CRS * 211-0486SP 201-8444 Side, Left- FMCF Unitary Cabinet- S/S 2 202-0486SP [...]

  • Page 51

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.3.1 Fryer Cabinetry (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 3 900-736 7SP 201-6916 Side, Left & Right - MJCF CRS Cabinet (Euro Left Side Only) 202-6916 Side, Right MJCF CRS Cabinet Euro * 910-7367SP 211-8427 Side, Left & Right - MJCF S/S Cabinet (Euro Le[...]

  • Page 52

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.3.2 Filter Magic II & Spreader Cabinet Cabinetry 1 2 3 4 5 6 7 8 9 10 11 12 13 15 14 16[...]

  • Page 53

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.3.2 Filter Magic & Spread er Cabinet Cabinetry (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 201-0486SP 201-6964 Side, Left- Filt er Magic/Spreader Cabinet- CRS * 211-0486SP 211-8444 Side, Left- Filter Magic/Spreader Cabinet- S/S 2 202-0486SP 202-6964 Side, Righ[...]

  • Page 54

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.4 Casters, Legs and Associated Hardware 1 2 3 4 5 6 ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 810-0356 Caster, Swivel, 5", w/o Brake 2 810-0357 Caster, Swivel, 5", w/Brake 3 810-0378 Caster, Rigid, 5", w/o Brake * 810-0750 Caster, Rigid, 5", w/o Brak[...]

  • Page 55

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.5 Component Shield, Filter Box Assemblies and Components 2.5.1 Component Shield Assemblies – No Interface Board Component Shield A ssemblies without Interface Boards Timer and B racket Assem bl y is omitted on 806-4774SP and 806-4776SP 1 2 3 4 5 6 7 8 9 10 ITEM STANDARD PART[...]

  • Page 56

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.5.1 Component Shield Assemblies – No Interface Board (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 826-1546 806-9622 Kit, Melt Cycle Timer (Replaces for Melt Cycle Timer Motor) [Items 5, 6 & 7] 5 900-8741 Bracket, Melt Cycle Timer 6 806-9613 PC Board Assembly, [...]

  • Page 57

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.5.2 Component Shield Assembli es – With Interface Board (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT Co mplete Shiel d Assembl ies 806-4773SP 120V, 50/60 Hz, With Interface Board 806-4775SP 240V, 50/60 Hz, With Interface Board Shield Components 1 807-0066 Block, T[...]

  • Page 58

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.5.3 Filter Box Assemblies (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 823-1584 Box, Control- FMCF Filter * 823-1585 Box, Control- Under-Counter CF -Filter * 807-0124 Bushing, Heyco (Control Box Back) 2 807-0012 Relay, 18 Amp- 1/3 HP 24V Coil (4-terminal) * 807-24[...]

  • Page 59

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.6 Control Panel Assemblies and Related Components (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 806-4992SP 106-4055 Frame Assembly, Control Panel * 809-0448 Clip, Tinnerman (Control Panel Screw) 2 806-0183 106-0771 Thermostat, Operating (Non-CE) * 806-9617 806-9708[...]

  • Page 60

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.6 Control Panel Assemblies and Related Components (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT * 806-2071 Harness, Computer (Computer To Interface Boa rd) 25 210-8702 Panel, Control w/ Timers CF Euro-Loo k * 106-3373 Controller Assembly, Basket Lift w/ Timers * 806-[...]

  • Page 61

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.7.1.1 Filter Magic Drain Manifold Components (cont.) ITEM STANDARD PART # ** COMPONENT 1 900-0757 Cover, Drain End, Square Drain- FMCF 2 816-0032 Gasket, Flange, Square Drain- FMCF 3 823-0717 Tube, Square Drain- 2-½ x 15.38"- FMC F * 826-0715SP Drai n Tube Kit (Gaskets, [...]

  • Page 62

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.7.1.2 Euro-Look Drain Manifold Components 7 6 3 4 5 2 1 8 9 ITEM EURO-LOOK PART # ** COMPONENT 1 823-4764 Drain Tube, Left End Open /Right End Closed, Short 2 823-4763 Drain Tube, Left and Right Ends Open, Short 3 823-5031 Drain Tube, Left End Open /Right End Closed, Long 4 82[...]

  • Page 63

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.7.2 Filter Magic II Filter Pa n Components – Outer Pan Components 1 2 3 4 5 6 7 8 9 7 10 11 12 13 14 15 8 7 10 16 17 18 19 20 21 22 23 CONTA CTOR BLOCK AS S E M B LY ITEM STANDARD PART # EURO-LOOK PART # COMPONENT * 806-6095SP FMCF Complete Filter Pan Assembly – Inner &[...]

  • Page 64

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.7.2 Filter Magic II Filter Pan Components – Outer Pan Components (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 12 824-0292 Cover, Suction Tube 13 809-0020 Nut, Cap- 10-24 NP 14 807-1270 Insulator, Nylon Shoulder 15 810-0695 Pin, Contact- Suction Tube Cover 806-4694[...]

  • Page 65

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.7.3 Filter Magic Filter Pan Compon ents – Inner Pan Components (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT * 806-6095SP FMCF Complete Filter Pan Assembly – Inner & Oute r Pan Assembly ( Crum b Screen Not Included – Order Item #8 Below ) 1 823-1745SP Pan, [...]

  • Page 66

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.7.4 Oil Return Handle Component s – Units Built Prior To April 2001 1 2 3 3 4 5 6 7 8 9 11 11 12 13 14 15 16 10 12 12 13 14 11 10 10 ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 807-2103 Microswitch 2 930-0839 Bracket, Microswitch 3 810-1999 Bracket, Valve Handle 4 900-[...]

  • Page 67

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.7.5 Oil Return Handle Components –Units Built April 2001 and After 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 807-2103 Microswitch 2 200-0821 Bracket, Microswitch 3 810-1999 Bracket, Valve Handle 4 200-0938 Handle, Oil R[...]

  • Page 68

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.7.6 Oil Return Plumbing FLEX LINE TO NEX T POT (WHERE AP PLICABLE) OIL RETURN PLUMBING FILTER MAGIC II (TY PICAL) 1 2 3 4 5 7 8 9 10 6 ITEM STANDA RD PART # EURO-LOO K PART # COMPONENT 1 810-0278 Valve, Oil-Return- ½" * 900-2935 Retainer, Oil-Return Valve Nut 2 Flexline,[...]

  • Page 69

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.7.7 Filter Pump and Motor Components 1 2 3 4 5 6 7 8 9 11 14 13 15 12 6 16 17 18 10 ITEM STANDA RD PART # EURO-L OOK PART # COMPONENT 1 900-7026 Base, Motor- Adjustable * 810-0665 Nut, Leveling- Adjustable Motor Base 2 900-1472 Diverter, Oil (To Protect Contactor Block) 3 816-[...]

  • Page 70

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.7.7 Filter Pump and Motor Components (cont.) ITEM STANDARD PART # EURO-LOOK PART# COMPONENT 6 813-0062 Elbow, ½" 90° NPT BM 7 813-0022 Nipple, ½" x Close NPT BM 8 813-0165 Elbow, Street- ½" 90° NPT BM 9 809-0514 Bolt, 5/16-18 x 4-½" Grade 5 Hex Head 1[...]

  • Page 71

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.7.8.1 Drain Valves and Related Components 1 2 3 4 5 6 7 8 9 10 11 12 ITEM STANDARD PART # ** COMPONENT 1 806-4145 Valve, Drain- 1-¼" (Includes Ha ndle With Lock Pin) For non -filter fryers * 810-1017 Valve, Drain- 1-¼" (Without Handle) 2 810-1427 Handle, Drain Valv[...]

  • Page 72

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.7.8.2 Euro-Look Drain Valves a nd Related Components-Round Drains ITEM EURO-LOOK PART # ** COMPONENT 106-3760 Valve, Drain Assembly Full Vat 1 200-6496 Support, Drain 3” Tube 2 824-1602 Handle, Drain Valve FV 3 806-8137 Bracket, Switch, Drain, Assembly 4 807-2103 Switch, CE [...]

  • Page 73

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.7.9 Power Shower Components 1 2 3 4 ITEM STA NDARD PART # EURO-LOOK PART # COMPONENT 806-4529SP Power Shower Assembly, Full Vat, Complete 1 809-0415 Screw, Cleanout 2 814-0001 Grip, Handle 3 826-1390 Seal (Gasket) (Qty: 5) 4 826-1344 O-Ring (Qty: 5) * Not illustrated. Use stan[...]

  • Page 74

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.8 Frypot, High-Limit and Probe Components 1 2 3 4 5 6 7 8 9 10 11 13 14 12 15 ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 1 823-3893SP Frypot, Bare- FMCF & MJCF * 106-2553SP Frypot, Complete (Include Combustion Chambe r & Insulation) 823-3881 Frypot, Bare- MJCF (CE[...]

  • Page 75

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-30 2.8 Frypot, High-Limit and Probe Components (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT * 813-0408 Plug, Frypot – ¼" NPT BM * 813-0156 Plug, Frypot – ½" NPT BM * 813-0684 Plug, Frypot – 3/8" NPT BM 2 900-1090 Cover, Pilot 823-5302 Cover/Door, P[...]

  • Page 76

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS CHAPTER 2: PARTS LIST 2-31 2.9 Wiring Connectors, Pin Terminals and Power Cords 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT Power Cords * 807-0154 100/120V–15A w/grounded plug * 806-6229SP 100/208/240V–15A, w/o plug * 807-1685 100/208/240V–18A, w/o plug Co nnectors 1 807-1068 2-Pin Female 2 [...]

  • Page 77

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-1 A.1 KJ3FC & J3F Variants – Wiring Diagrams A.1.1 Computer Wiring Diagram – KJ3FC Fast-Ready 21 68 1 3 9 7 5 2 79 1 0 1 3 5 4 21 3 1 4 14 13 2 4 5 3 1 10 96 5 8 3 2 7 12 12 5 6 7 8 4 3 2 1 12 11 10 9 HI-LIMI T T'STAT PILOT G ENERATO R (MILLIVOLT) GAS VALVE PRESSUR E SW IT C H OIL [...]

  • Page 78

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-2 A.1.2 J3F Wiring Diagram – (Fast /Fast Computer Modified; For Reference Only) BACK VIEW OF SWITCH HONEYWE LL 1/2 P.S.I. TH TH PP PP 1 2 3 4 6 5 1 2 3 4 6 5 7 8 6 1 2 34 5 8 7 RELAY WIRI NG DIAGRA M COMPUTER (REFERENCE) 1 2 1 2 J4 P4 VIOLET VIOLET BLUE ORANGE YELLOW YELLOW GREEN J2 VIOLET RE[...]

  • Page 79

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-3 A.1.3 KFC-1 Computer Wiring Diagram – 120V 11 1 3 14 13 2 5 14 13 2 4 5 3 1 10 96 5 8 3 2 7 12 5 6 7 8 4 3 2 1 12 11 10 9 HI-LIMIT T'STAT PILOT GENERATOR ( MI LL IV OL T) GAS VALVE PRESSUR E SW I TCH OIL LEVEL SWITCH ASSY 4C 47C 8C GAS VALVE RELAY C 120 24V 12V 13C 18C 19C 24V NC NO 3C[...]

  • Page 80

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-4 A.1.4 KFC-1 Computer Wiring Diagram – 220V 11 1 3 14 13 2 5 14 13 2 4 5 3 1 10 96 5 8 3 2 7 12 5 6 7 8 4 3 2 1 12 11 10 9 HI-L IMIT T'STAT PILOT GENE RATOR (MILLIV OLT) GAS VALVE PRESSURE SWITC H OIL LEVEL SWITCH ASSY 4C 47C 8C GAS VALV E RELAY C 220/240 24V 12V 13C 18C 19C 24V NC NO 3[...]

  • Page 81

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-5 A.1.5 KSCF Wiring Di agram w/ Float (CE)[...]

  • Page 82

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-6 A.1.6 KFC-1 Harness Diagram[...]

  • Page 83

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-7 A.1.7 Transformer/Filter Bo x Wiring for FAST Computer[...]

  • Page 84

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-8 A.2 Parts List – KJ3FC Variant Parts specific to KJ3F C v ariants are listed here. All other parts can be foun d in Chapter 2. 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 23 22 18 19 20 21 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 7[...]

  • Page 85

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-9 A.2 KJ3FC Variant – Parts List (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPO NENT 1 900-4340 Shield, Component 2 900-1739 Brace, Component Shield 3 900-1635 Bracket, Component Shield 4 807-0276 Block, Terminal – 12-Pin 5 807-0800 Transformer- 120V/24V 50/60 Hz 50VA * 807-0680 Transf[...]

  • Page 86

    MASTER JET CF SERIES ATMOSPHERIC GAS FRYERS APPENDIX A-10 A.2 KJ3FC Variant – Parts List (cont.) ITEM STANDARD PART # EURO-LOOK PART # COMPONENT 27 806-9325 Bracket, Support – Microswitch 28 809-0126 ¼-20 x 3/8" Slotted Head 29 807-2103 Microswitch, Drain Valve 30 816-0220 Insulation, Microswitch 31 200-0513 Cover, Microswitch 32 826-1366[...]

  • Page 87

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  • Page 88

    Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2200 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5186 APRIL 2005[...]