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Frymaster H20.5 SERIES manual

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Table of contents for the manual

  • Page 1

    Frymaster, a member of the Co mmercial Food Eq uipment Service Asso ciation, recomm ends using CFESA Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 JUNE 2003 *8195606* H20.5 Series Electric Fryers Installation, Operation & Parts Manual[...]

  • Page 2

    Please read all sections of this manual and retain for future reference. NOTICE IF, DURING THE WARRANTY PERIOD, THE CUST OMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER TH AN AN UNMODIFIED NEW OR RECYCLED PART PU RCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTH ORIZED SERVICE CENTERS, AND/OR THE PART BEIN G USED IS MODIFIED FROM ITS ORIGIN[...]

  • Page 3

    DANGER Improper installation, adjustment, maintenance or service, and unauthorized alterations or modifications can cause property damage, injury , or death. Read the installation, operating and service instructions thoroughly before installing or servicing this equipment. See Chapte r 1 of this manual for definition of qualified service personnel.[...]

  • Page 4

    H20.5 SERIES ELECTRIC FRYER TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 1.1 General 1-1 1.2 Safety Information 1-1 1.3 Computer Information 1-2 1.4 Shipping Damage Claim Procedure 1-2 1.5 Computer Information 1-3 2. INSTALLATION INSTRUCTIONS 2-1 2.1 General 2-1 2.2 Fryer Installation 2-2 2.3 Power Requirements 2-3 2.4 Frypot Boil-Out 2-4 3. OPERAT[...]

  • Page 5

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1-1 1.1 General Read the instructions in this manual thoroughly befo re attempting to operate this equipment. This manual covers all H20.5 Series electric fryers. H20.5 Series electric fryers featur e easy to clean, open frypots with tilt-up elements. The fryers are controlled by m ulti-product c[...]

  • Page 6

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1-2 1.3 Computer Information This equipment has been tested and found to comp ly with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Cl ass A device, it has been shown to meet the Class B limits. These limits ar e designed to provide[...]

  • Page 7

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1-3 1.5 Service Information For non-routine maintenance or repairs, or for service information, cont act your local Frymaster Authorized Service Center (FASC). Service in formation m ay also be obtained by calling the Frymaster Technical Services Department (1 -800-551-8633). The following inform[...]

  • Page 8

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1-4 1.7 SERVICE PERSONNEL 1.7.1 Definitions A. Qualified and/or Authorized Operating Pers onnel 1. Qualified/authorized operating personnel are those who have car efully read the information in this manual and have familiarized them selves with the equipment f unctions, or have had previous exper[...]

  • Page 9

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-1 2.1 General Proper installation is essential for the safe, e ff ici ent, trouble-free operation of this appliance. Qualified, licensed, and/or authorized installati on or service perso nnel, as defined in Section 1.7 of this manual, should perf orm all installation and servi ce o[...]

  • Page 10

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-2 All installation and service on Frymaster equipm ent must be perform ed by qualified, certified, licensed, and/or authorized inst allation or serv ice personnel. Service may be obtained by contacting your lo cal Factory Authorized Service Center. In the event of a power failure, [...]

  • Page 11

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-3 6. Close fryer drain-valve and fill fryp ot with wate r to the bottom OIL LEVEL line. 7. Boil out frypot prior to first use. S ee Frypot Boil-Out instructions on page 2.4 . 8. Drain, clean, and fill frypot(s) with cooking oil. See Section 2.5 , Equipment Setup and Shutdown Proced[...]

  • Page 12

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-4 Also, after the fryer has been in use for a period o f time, a hard f ilm of caram elized vegetable oil will form inside the frypot. This film should be periodically removed by following the boil-out procedure. Clean frypot(s) as follows before filling with cook ing oil for the f[...]

  • Page 13

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2-5 2.5 Equipment Setup and Shutdown Proc edures Setup WARNING Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the ON/OFF switch to the "ON" position. F ailure to do so could damage the frypot. 4. Fill the frypot with vegetable oil to the bot[...]

  • Page 14

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-1 3.1 Operating Fryers with Computer Magic III.5 Computers 1 2 4 5 3 8 6 7 ITEM DESCRIPTION 1 Lighted Display -- left display of various functions and operations. 2 Lighted Display -- right display of various functions and operations. 3 Program Lock and Temperature Ch eck Switch -- lo[...]

  • Page 15

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-2 3.1 Operating Fryers with Computer Magic III.5 Computers (cont.) 3.1.1 Equipment Setup and Shutdown Procedures Setup WARNING Fill the frypot to the bottom OIL LEVEL line with vegetable oil before pressing the ON/OFF switch to the "ON" position. F ailure to do so could dama[...]

  • Page 16

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-3 3.1.1 Equipment Setup and Shutdown Procedures (cont.) Operating the Fryer A. Turn the computer on by pressing the switch. 1. One of the following displays will appear: a. , indicating that the element is operating in the m elt-cycle mode. Fryer will remain in the m elt-cycle mode un[...]

  • Page 17

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-4 3.1.1 Equipment Setup and Shutdown Procedures (cont.) 2. The display will indicate the progr ammed cook tim e and begin countdown. 3. If shake time is programmed, you will be notified to shake the product " X " seconds after the cook cycle begins ( X = amount of tim e prog[...]

  • Page 18

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-5 3.2 Programming The Computer Magic III.5 (cont.) 4. " " (Setpoint) will appear in the left display. This is for se tting the cooking temperature. The temperature previously selected will be displayed in the right display. Enter new temperature. Press the switch to lock in [...]

  • Page 19

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-6 3.2 Programming The Computer Magic III.5 (cont.) 3.2.1 Boil Feature CAUTION Do not drain water or boil-out solution into the filtration system (if applicable). Irreparable damage will result and void the warranty. 1. Before switching the fryer "ON", close the frypot dr ain[...]

  • Page 20

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-7 3.2.4 Constant Oil Te mperature Display Mode 1. To program constant temperature display, press the switch. 2. Press the switch. will appear in the left display. 3. Enter 1, 6, 5, L in that sequence. The cooking oil/shortening tem perature will display constantly in the right display[...]

  • Page 21

    H20.5 SERIES ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3-8 3.3 Fallback Controller (Optional) If the computer fails, place the fallback controller switch in the "up" ("ON") position (Figure 1). The fallback controller switch is located inside the fryer door, on the le ft-side panel, under the component box. The white lig[...]

  • Page 22

    4–1 H20.5 SERIES ELECTRIC FRYERS CHAPTER 4: PREVENTATIVE MAINTENANCE 4.1 Cleaning Fryer 4.1.1 Clean Inside and Outside of Fryer Cabinet- Daily Clean inside the fryer cabinet with a dry, clean clo th. Wipe all accessible m etal surfaces and components to remove accum ulated oil/shortening and dust. Clean outside the fryer cabinet, w ith a clean, d[...]

  • Page 23

    4–2 4.1.4 Draining and Manual Filtering: Non-Filtration Fryers DANGER Allow oil/shortening to cool to 100ºF (38ºC) or lower before draining to an appropriate container for disposal. If your fryer is not equipped with a built-in filtrat ion system (FootPrint III or Filter Magi c II), the cooking oil or shortening must be drained into another sui[...]

  • Page 24

    5-1 H20.5 SERIES ELECTRIC FRYERS CHAPTER 5: OPERATOR TROUBLE SHOOTING 5.1 Introduction This section provides an easy reference guide to some of the common problems that m ay occur during the operation of this equipment. The trou bleshooting guides that follo w are intended to help correct, or at least accurately diagnose, problem s w ith this equip[...]

  • Page 25

    5-2 5.2 Troubleshooting 5.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tripped. A. Plug power cord in and verify that circuit breaker is not tripped. B. Controller has failed. B. Call FASC. Controller won't activate. C. Power supply component or interface board[...]

  • Page 26

    5-3 5.2.1 Control and Heating Problems (cont.) Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started. Fryer is in melt-cycle mode. This is normal for fryers equipped with CM III.5 computers and Digital Controllers . The default operational mode for these controllers is for the elements to cycle on and off u[...]

  • Page 27

    5-4 5.2.1 Control and Heating Problems (cont.) Problem Probable Causes Corrective Action Fryer heats until high- limit trips without heat indicator ON. Contactor or controller has failed. Call FASC. Fryer stops heating with heat indicator ON. The high-limit thermostat or contactor has failed. The fact that the heat indicator is ON indicates that th[...]

  • Page 28

    5-5 5.2.2 Error Messages and Di splay Problems (cont.) Problem Probable Causes Corrective Action Display shows . Fryer is more than 21°F (12°C) above setpoint. This display is normal if the fryer setpoint has been changed to a lower temperature. The display should revert to the normal four dashes when the frypot temperature cools to the setpoint.[...]

  • Page 29

    5-6 5.3 Wiring Diagrams 5.3.1 Wiring Diagram, Contactor[...]

  • Page 30

    5-7 5.3.2 Wiring Diagram, Main[...]

  • Page 31

    6-1 H20.5 SERIES ELECTRIC FRYERS CHAPTER 6: PARTS LIST 6.1 Cabinet Assemblies and Related Components 1 2 9 3 4 5 6 8 7 10 11 12 13 14 15 16 17 18 19[...]

  • Page 32

    6-2 6.1 Cabinet Assemblies and Component Parts (cont.) ITEM PART # COMPONENT 1 900-2981 Rail, Front Top 2 806-7714 Base Assembly, Single 3 806-8277 Upright and Nutsert Assembly, Left 4 806-8295 Upright and Nutsert Assembly, Right 5 806-8296 Side, Cabinet—Right 6 806-8297 Side, Cabinet—Left 7 900-2983 Support, Rear Contactor Box 8 900-2984 Suppo[...]

  • Page 33

    6-3 6.3 Component Box Assembl y and Associated Hardware 1 4 3 2 5 6 7 Solder non-terminal wires here To Com puter 8 9 10[...]

  • Page 34

    6-4 6.3 Component Box Assembly an d Associated Hardware (cont.) ITEM PART # COMPONENT 1 806-8303 Box, Com ponent 2 806-9495 Terminal Block * 816-0217 Insulating Paper, Terminal Block 3 807-0979 Transformer, 208/240/12 VAC 50/60 Hz. 43VA 4 807-0680 Transformer, 208/240/24 VAC 50/60 Hz. 43VA 5 806-8469 Interface Board, Fallback Cont roller (Optional [...]

  • Page 35

    6-5 6.4 Contactor Box and Related Components (cont.) ITEM PART # COMPONENT 1 807-0922 Holder, Buss Fuse HPS * 807-2278 Fuse, KTK-R-20 20 Amp 2 807-0501 Fuse Block, 3-Pole 3 807-2464 Power Block, Delta * 807-2240 Fuse, Buss 60 Amp, 300 VAC 4 900-5572 Back, Contactor Box 5 807-0070 Terminal, Ground Lug 6 900-5573 Box, Contactor 7 900-5443 Rail, Conta[...]

  • Page 36

    6-6 6.6 Control Panel Assemblies, Top Caps/Tilt Housings and Related Components 1 2 3 2 4 ITEM PART # COMPONENT 1 824-0594 Tilt Housing 2 806-7713 Control Panel Assembly 3 823-2555 Top Cap 4 823-2568 Support, Top Cap[...]

  • Page 37

    6-7 6.7 Frypot Assembly and Related Components 1 2 3 4 6 7 5 8 11 12 13 14 15 9 10 17 16[...]

  • Page 38

    6-8 6.7 Frypot Assembly and Related Components (cont.) ITEM PART # COMPONENT 1 809-0417 Nut, ¼-20 Flange-Serrated 2 900-5851 Retainer, Insulation—Bottom 3 816-0275 Insulation, Side and Bottom 4 900-4100 Retainer, Insulation—Side 5 813-0070 Elbow, 90° 1-¼ NPT 6 813-0144 Nipple, 1-¼ x 2.5 NPT 7 810-1569 Valve, Drain—1.25 Gemini (Non-filter)[...]

  • Page 39

    6-9 6.8 Heating Elements and Related Components 1 2 3 4 5 6 9 7 8 10 11 12 13 14 15 16 17 18 19 20[...]

  • Page 40

    6-10 6.8 Heating Elements and Related Components (cont.) ITEM PART # COMPONENT 1 806-8306 Tilt-Plate Assembly 2 807-1025 Bushing, 3/8-Split 3 807-2534 Probe, Temperature 4 807-2557 Element, Heating 10.25 kW—208V * 807-2637 Element, Heating 10.25 kW—240V 5 809-0567 Ty-wrap, metal 6 810-1233 Handle, Lift 7 910-5022 Bracket, Element Probe 8 910-20[...]

  • Page 41

    THIS PAGE INTENTIONALLY LEFT BLANK[...]

  • Page 42

    Frymaster, L.L.C., 8700 Line Av enue, PO Box 51 000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Av enue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 (Tech Support) 1-31 8-2 19-7135 *8195606* PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 JUNE 2003[...]