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Frymaster M2000 manual

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Table of contents for the manual

  • Page 1

    ©McDonald’s Corporation · Pla nned Maintenance Manual · Revised June 2008 Hazards These icons alert you to a possi ble ris k of personal injury. Equipment alerts Look for t his icon t o find inf ormation ab out how t o avoid dam aging t he equipment while doi ng a proc edure. Tips Look for thi s icon to find hel pful tips ab out how t o do a p[...]

  • Page 2

    Daily Cleaning of Fryers Daily FR 2 D1 ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2009 Page 1 of 1 Frymaster Fryer Model BIPH14 Daily FR2 D1 Why Removed caramelized o il from element hub and surro unding housing. Time required 5 minutes t o prepare 15 minut es to compl ete (5 mi nutes per pot) Time of day After clo[...]

  • Page 3

    Clean area behind fryers Weekly FR 2 W1 ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 1 of 4 Frymaster Fryer Models Using Model M2000 Computer Weekly FR 2 W1 Why To ensure high-quality fried produ cts and reduc e the possibility of a fire near the fryer Time required 5 minut es to prepare 45 minut es to com [...]

  • Page 4

    Clean area behind fryers (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 2 of 4 Frymaster Fryer All models usi ng an M2000 Computer Weekly FR 2 W1 4 Prepare fryer for cleaning. Release the locks on the fryer wheels. If the fryer has a capping piece, lift the front of the cap- ping piece far enough [...]

  • Page 5

    Clean area behind fryers (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 3 of 4 Frymaster Fryer All models usi ng an M2000 Computer Weekly FR 2 W1 8 Clean area behind fryer. Use a nylon pot brush, a hi-l o deck brush, and a bucket of hot McD APSC solution to scrub all of the areas you scraped in st[...]

  • Page 6

    Clean area behind fryers (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 4 of 4 Frymaster Fryer All models usi ng an M2000 Computer Weekly FR 2 W1 16 Reinstall fryer filters and grease trough. Lock wheels into place. Rein- stall the fryer filters and the grease troug h in the exha ust hood. 17 Turn[...]

  • Page 7

    Calibrate fryer Bi-weekly FR 2 B1 ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 1 of 2 Frymaster Fryer All models using an M2000 Computer Bi-weekly FR 2 B1 Why To maintain food safety standards Time required 1 minut es to prepare 5 minutes t o com plete, once fryer has reached cooking temperature. Cook tempe[...]

  • Page 8

    Calibrate fryer (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 2 of 2 Frymaster Fryer All models using an M2000 Computer Bi-weekly FR 2 B1 5 Read oil temperature. Insert the fry vat p robe of the pyrometer into the hot oil to within 1 inch (2.5 cm) of the probe’s tip. The tip shou ld be approxim[...]

  • Page 9

    Calibrate fryer recovery time Monthly FR 2 M1 ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 1 of 2 Frymaster Fryer All models using an M2000 Computer Monthly FR 2 M1 Why To maintain food safety standards fo r fried products Time required 1 minut e to prepare 5 minutes t o compl ete, Time of day At open For 2[...]

  • Page 10

    Calibrate fryer recovery time (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 2 of 2 Frymaster Fryer All models usi ng an M2000 Computer Monthly FR 2 M1 4 Adjust fryer, if necessary. If the fryer’s recovery tim e is not acceptable, check the fol- lowing items on the fryer. If you find any pr oble[...]

  • Page 11

    Boil out fry vats (electric fryers only) Quarterly FR 2 Q1 ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 1 of 5 Frymaster Fryer All models using an M2000 Computer Quarterly FR 2 Q1 Why To keep the f ry vats clean a nd to maintain proper c ooking temperatures Time required 5 minut es to prepare 75 minut es to[...]

  • Page 12

    Boil out fry vats (electric fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 2 of 5 Frymaster Fryer All models using an M2000 Computer Quarterly FR 2 Q1 2 Prepare for boil-out and turn fryer off. Put on neo prene gloves , a heat-resistant apron, and a face shield. You must wear this equ[...]

  • Page 13

    Boil out fry vats (electric fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 3 of 5 Frymaster Fryer All models using an M2000 Computer Quarterly FR 2 Q1 8 Start boil-out. Press the gray product butt on. The display will show a set of left arrows an d r ight arrows. Locate the cook chann[...]

  • Page 14

    Boil out fry vats (electric fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 4 of 5 Frymaster Fryer All models using an M2000 Computer Quarterly FR 2 Q1 14 Drain solution from fryer. Place a 5-gallon (19-liter) bucket unde r t he fryer' s drain. Open the fryer drain valve far enoug[...]

  • Page 15

    Boil out fry vats (electric fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 5 of 5 Frymaster Fryer All models using an M2000 Computer Quarterly FR 2 Q1 20 Prepare fryer for use. Place the basket support rac k in the correct position in the fryer vat. If the fry er has a swivel drain s [...]

  • Page 16

    Verify high-limit controls Quarterly FR 2 Q2 ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 1 of 3 Frymaster Fryer All models using an M2000 Computer Quarterly FR 2 Q2 Why To ensure fryer sa fety controls are w orking effectively Time required 45 mi nutes for fryer to heat up . 25 minut es per pot to com plet[...]

  • Page 17

    Verify high-limit controls (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 2 of 3 Frymaster Fryer All models usi ng an M2000 Computer Quarterly FR 2 Q2 5 Equipment alert Be extremely careful during this procedure. Test the first (internal) high- limit control. If you decided to test a full vat or t[...]

  • Page 18

    Verify high-limit controls (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 3 of 3 Frymaster Fryer All models usi ng an M2000 Computer Quarterly FR 2 Q2 7 Decide what to do if either control failed. If both controls pass the test, skip this step. If the fryer fail s the first high- limit control tes[...]

  • Page 19

    Replace filter o-rings Quarterly FR 2 Q3 ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 1 of 1 Pi Frymaster Fryer All models using an M2000 Computer Quarterly FR 2 Q3 Why To keep the fryer’s filter pump in working order Time required 2 minut es to prepare 5 minutes to com plete Time of day At open; the frye[...]

  • Page 20

    Boil out fry vats (gas fryers only) Semi-annual FR 2 S1 ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 1 of 5 Frymaster Fryer all models using an M2000 Computer Semi-annually FR 2 S1 Why To keep the f ry vats clean a nd to maintain proper c ooking temperatures Time required 5 minut es to prepare 75 minutes to[...]

  • Page 21

    Boil out fry vats (gas fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 2 of 5 Frymaster Fryer All models usi ng an M2000 Computer Semi-annual FR 2 S1 2 Prepare for boil-out and turn fryer off. Put on neo prene gloves , a heat-resistant apron, and a face shield. You must wear this equip[...]

  • Page 22

    Boil out fry vats (gas fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 3 of 5 Frymaster Fryer All models usi ng an M2000 Computer Semi-annual FR 2 S1 8 Start boil-out. Press the gray product butt on. The display will show a set of left arrows an d r ight arrows. Locate the cook channel[...]

  • Page 23

    Boil out fry vats (gas fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 4 of 5 Frymaster Fryer All models usi ng an M2000 Computer Semi-annual FR 2 S1 14 Drain solution from fryer. Place a 5-gallon (19-liter) bucket unde r t he fryer' s drain. Open the fryer drain valve far enough [...]

  • Page 24

    Boil out fry vats (gas fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 5 of 5 Frymaster Fryer All models usi ng an M2000 Computer Semi-annual FR 2 S1 20 Prepare fryer for use. Place the basket support rac k in the correct position in the fryer vat. If the fry er has a swivel drain s po[...]

  • Page 25

    Scratch calibrate fry va ts (gas fryers only) Annually FR 2 A1-T ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 1 of 1 Frymaster Fryer All models usi ng an M2000 Comp uter QUALIFIED TECHNICIANS ONLY Annually FR 2 A1-T Why To ensur e proper cooking temper atures Time required 45 mi nutes to prepare 20 minut es[...]

  • Page 26

    Scratch calibrate fry va ts (gas fryers only) (continued) ©McDonald’s Corp oration · Plann ed Maintena nce Manual · Rev ised June 2008 Page 2 of 2 Frymaster Fryer All models usi ng an M2000 Comp uter QUALIFIED TECHNICIANS ONLY Annually FR 2 A1-T 6 Adjust combustion air blower, if necessary. If the fryer’s recovery tim e is less than 145 seco[...]