Fuji Bikes 5000G11S/P11S manual

Instruction Manual FRENIC 5000G11S/P11S High-Performance, Low-Noise Inverter General-Purpose Industrial Machines Fans and Pumps 230V Series 230V Series 0.25HP/FRNF25G11S-2UX 7.5HP/FRN007P11S-2UX to 125HP/FRN125G11S-2UX to 150HP/FRN150P11S-2UX 460V Series 460V Series 0.50HP/FRNF50G11S-4UX 7.5HP/FRN007P11S-4UX to 600HP/FRN600G11S-4UX to 800HP/FRN800P[...]

Preface Thank you four purchasing our FREN IC5000G11S or FRENIC5000P11S series inverter. This product is used to drive a 3-phase electric motor at variable speed. As incorrect use of this product may result in personal injury and/or property damage, read all operating instructions before using. As this manual does not cover the use of option cards,[...]

Instructions on wiring WARNING • Connect the inverter to power via a line-prot ection molded-case circuit breaker or Fuse, as fire may result. • Always connect a ground wire, as electric shock or fire may result. • A licensed specialist must perform the wiring works, as electric shock may result. • Turn off the power before starting the wir[...]

Instructions on maintenance, inspection, and replacement WARNING • Wait a minimum of five minutes (30HP or less) or ten minutes (40HP or more) after power has been tumed off (open) before starting inspection. (Also confirm that the charge la mp is off and that DC voltage between terminals P (+) and N (-) do not exceed 25V.) Electrical shock may r[...]

Conformity to Low Voltage Directive in Europe CAUTION Table 1-1 Applicable equipment and wire size for main circuit in Europe Fuse/MCCB current rating [A] Tightening torque [N*m] Recommended wire size [mm 2 ] L1/R, L2/S, L3/T ( G) Voltage Application motor [HP] Inverter type With DCR Without DCR L1/R, L2/S, L3/T U, V, W P1, P (+), DB, N (-) G R0, T[...]

Conformity to Low Voltage Directive in Europe CAUTION Table 1-2 Applicable equipment and wire size for main circuit in Europe Fuse/MCCB current rating [A] Tightening torque [N*m] Recommended wire size [mm 2 ] L1/R, L2/S, L3/T ( G) Voltage Application motor [HP] Inverter type With DCR Without DCR L1/R, L2/S, L3/T U, V, W P1, P (+), DB, N (-) G R0, T[...]

Compliance with UL/cUL standards [Applicable to products with UL/cUL mark] CAUTION Tightening torque and wire range Inverter type Required torque [lb-inch](N . m) Wire range [AWG] (mm 2 ) Voltage G11S/P11S Main terminal Auxiliary control- power Control L1/R,L2/S,L3/T U,V,W Auxiliary control- power Control FRNF25G11S-2UX FRNF50G11S-2UX FRN001G11S-2U[...]

Compliance with UL/cUL standards [Applicable to products with UL/cUL mark] CAUTION • [CAUTION] Hazard of electrical shock. Disconnect incoming power before working on this control. • [CAUTION] Dangerous voltage exists until charge lights is off. • [WARNING] • More than one live parts inside the inverter. • Type1 “INDOOR USE ONLY” The [...]

Contents 1. Before Using This Product ･･･････････････ 1-1 1-1 Receiving Inspections ････････････････ 1-1 1-2 Appearance ････････････････････････ 1-1 1-3 Handling the Product ･････････････････ 1-2 1-4 Carryi[...]

1-1 1. Before Using This Product 1-1 Receiving Inspections Unpack and check the product as explained below. If you have any questions about the product, contact the nearest Fuji sales office or your local distributor where you purchased the unit. ① Check the ratings nameplate to confirm that the delivered product is the ordered one. Ratings namep[...]

1-2 1-3 Handling the Product (1) Removing the surface cover For the inverter of 30HP or less, loosen the mount ing screws of the surface cover, then remove the cover by pulling the top (see Figure 1.3.1). Fig. 1-3-1 Removing the surface cove r (for inverter of 30HP or less) For the inverter of 40HP or more, remove the six mounting screws of the sur[...]

1-3 Temporary storage Long-term storage 1-4 Carrying Carry the product by the main unit. Do not carry the product while holding the cover or parts other than the main unit. Use a crane or hoist to carry a product equipped with hanging holes. 1-5 Storage Temporary storage of this product must meet those conditions listed in Table 1-5-1. Table 1-5-1 [...]

2-1 2. Installation and Connection 2-1 Operating Environment Install this product in a location that meets those conditions listed in Table 2-1-1 Table 2-1-1 Operating environment Item Specifications Table 2-1-2 Output current reduction rate based on altitude Location Indoor Altitude Output current reduction rate 3300ft (1000m) or lower 1.00 3300-4[...]

2-2 An inverter of 40HP or more can be converted to an external cooling type simply by moving upper and lower mounting brackets as shown in Fig. 2-2-3. Remove the M6 bracket screws, move the brackets, then secure the brackets using the M5 case m ounting screws. (The bracket screws are no longer required after changing the bracket mounting position.[...]

2-3 2-3 Connection Remove the surface cover before connecting the terminal blocks as follows. 2-3-1 Basic connection ① Always connect power to the L1/R, L2/S, and L3/T main circuit power terminals of the inverter. Connecting power to another terminal will damage the inverter. Check that the power voltage is within the maximum allowable voltage ma[...]

2-4 Basic Connection Diagram (Sink Logic) Ground-fault circ uit interrupt er (GFCI) RS-485 (CM) (THR) DB) Note: The control circuit common terminals [11], (CM) and <CMY> are isolated (*1) Use a drive with rated volt age matching the pow er supply voltage. (*2) Use as required. (*3) Use this peripheral device when necessary . (*4) Remove the j[...]

2-5 Basic Connection Diagram to PLC (Sink Logic) Ground-fault circ uit interrupt er (GFCI) RS-485 Fig.2-3-2 G11S:15HP and above P11S:20HP and above G11S:Up to 10HP P11S:Up to 15HP[...]

2-6 Basic Connection Diagram (Source Logic, Typically used in Europe) Ground-fault circ uit interrupt er (GFCI) RS-485 Note: The control circuit common terminals [11], (CM) and <CMY> are isolated (*1) Use a drive with rated volt age matching the pow er supply voltage. (*2) Use as required. (*3) Use this peripheral device when necessary . (*4)[...]

2-7 Basic Connection Diagram to PLC (Source logic, Typically used in Europe) Ground-fault circ uit interrupt er (GFCI) RS-485 (THR) (P24) Fig.2-3-4 G11S:15HP and above P11S:20HP and above G11S:Up to 10HP P11S:Up to 15HP[...]

2-8 2-3-2 Connecting the main circuit and ground terminals Table 2-3-1 Functions of main circuit terminals and ground terminals Symbol Terminal name Description L1/R, L2/S, L3/T Main circuit power te rminal Connects a 3-phase power supply. U, V, W Inverter output terminal Connects a 3-phase motor. R0, T0 Auxiliary control-power input terminal Conne[...]

2-9 (3) Auxiliary control-power input terminals (R0 and T0) The inverter operates even if power is not provided to these terminals. If a protective circuit operates and the magnetic contactor on the inverter power side is opened (off), the inverter control circuit power, the alarm output (30A, B, and C), and the keypad panel display goes off. To pr[...]

2-10 (7) Inverter ground terminal To ensure safety and noise reduction, always ground the inverter ground terminal. Also, metal frames of electrical equipment must be grounded as specified in the Electric Fac ility Technical Standard. The connection procedure is as follows: ① Ground metal frames to a ground terminal (Ground resistance:10 Ω or le[...]

2-11 M CN RX TX L1/R L2/S L3/T Magne tic contactor Noise filt er MCCB Power su pply R0 T0 P1 P(+) Jum p er (not su pp lied fo r inverter of 75kW or more) Fan U V W N(-) C F Inverter CN RX TX R0 T0 When switched to DC power i nput mode + 30kW or more Fig. 2-3-9 Fan power sw itching 30kW or more M P1 P(+) N(-) CN RX TX + C L1/R L2/S L3/T R0 T0 Fan U [...]

2-12 The switching connectors are mounted on the power PCB above the control PCB as shown on the right. Note: To remove a connector, unlock the connector (using the locking mechanism) and pull. To mount a connector, push the connector until it click locks. FRN040G11S-4UX to FRN150G11S-4UX FRN200G11S-4UX to FRN350G11S-4UX When shipped from the facto[...]

2-13 2-3-3 Connecting the control terminals Table 2-3-3 lists the functions of t he control circuit terminals. A cont rol circuit terminal should be connected according to the setting of its functions. Table 2-3-3 Terminal Classification sy mbol Terminal name Function 13 Potentiometer power supply Used for +10V DC power supply for frequency setting[...]

2-14 Pulse output FMP (CM: Common terminal) Frequency monitor (pulse waveform output) Outputs a moni tor signal using the pu lse waveform. This signal has the same function as the FMA signal. Y1 Transistor output1 Y2 Transistor output2 Y3 Transistor output3 Y4 Transistor output4 A running signal, frequency equivalenc e signal, overload early warnin[...]

2-15 (2) Digital input terminals (FWD, REV, X1 to X9 and CM) ① Digital input terminals (e.g., FWD, REV, X1 to X9) are generally turned on or off by connecting or disconnecting the line to or from the CM terminal. If Digital input terminals are turned on or off by switching the open collector output of PLC using an external power supply, a resulti[...]

2-16 2-3-4 Terminal arrangement (1) Main circuit terminals FRNF25 to 001G11S-2UX FRNF50 to 001G11S-4UX Screw size M3.5 FRN100G11S-2UX /FRN125P11S-2UX FRN002 to 005G11S-2UX FRN002 to 005G11S-4UX FRN125G11S-2UX /FRN150P11S-2UX FRN200 to 350G11S-4UX /FRN250 to 450P11S-4UX S c r e w s i z e M 4 FRN007 to 010G11S-2UX /FRN007 to 015P11S-2UX FRN007 to 010[...]

2-17 (2) Control circuit terminals 30C 30A 30B Y5A Y5C CMY Y4 Y3 Y2 Y1 11 C1 12 FMA 13 FMP V2 PLC CM X1 CM X2 FWD X3 REV X4 P24 X5 P24 X6 DX − X7 DX + X8 SD X9[...]

2-18 2-3-5 Applicable equipment and wire size for main circuit Inverter type MCCB or RCD/GFCI Rated current(A) Required torque [lb-inch](N . m) Wire range [AWG] (mm 2 ) Voltage G11S/P11S W/ DCR W/o DCR Main terminal Auxiliary control-power Control L1/R,L2/S,L3/T U,V,W Auxiliary control-power Control FRNF25G11S-2UX 5 5 FRNF50G11S-2UX 5 5 FRN001G11S-[...]

2-19 CAUTION on Magnetic contactor selection (without DCR) [without DCR] The magnetic contactor should be selected from "Magnetic contactor models" shown in table 2-3-4 to prevent the welding the magnetic contactor when usi ng the auxiliary power input (R0, T0) and the time between the magnetic contactor of the main circuit (L1/R, L2/S, L[...]

3-1 3. Operation 3-1 Inspection and Preparation before Operation Check the following before operation: ① Check that the connection is correct. In particular, check that the power supply is not connected to any of the U, V, and W output terminals and that the ground terminal is securely grounded. ② Check for short-circuits and ground faults betw[...]

4-1 4. Keypad Panel The keypad panel has various functions for specifying operations such as keypad operation (frequency setting, run/stop command), confirming and changing f unction data, confirming status, and copying. Review the use of each function before commencing running. The keypad panel can also be removed or inserted dur ing running. Howe[...]

4-2 4-2 Keypad Panel Operation Syst em (LCD screen, Level S tructure) 4-2-1 Normal operation The keypad p anel operation system (screen transition, level structure) is structured as follows: 4-2-2 Alarm occurrence If an alarm is activated, operation is changed from normal keypad panel operation to an alarm mode operation. The alarm mode screen appe[...]

4-3 T able 4-2-1 Overview of contents display ed for each level No. Level name Content 1 Operating mode This screen is for normal operation. Frequency setting by keypad panel and the LED monitor switching are possible only when this screen is displayed. Each function of the keypad p anel is displayed in menu form and can be selected. Selecting the [...]

4-4 4-3 Operating Keypad Panel 4-3-1 Operation Mode The screen for normal inverter operation includes a screen for displaying inverter operating status and an operation guide and a screen for graphically displaying the operating status in the form of a bar graph. Switching between both screens is possible using the E45 function. 1) Operation guide [...]

4-5 4-3-3 Switching the LED monitor On the normal operation, press to switch to LED monitor display . When power is turned on, the monitor contents set by the function (E43) are displayed on the LED. When stopping (E44 = 0) (E44 = 1) When running (E44 =0,1) Unit Remarks 0 Setting frequency Output frequency 1 (befor e slip compensation) 1 Setting fr[...]

4-6 The function code consists of al phanumeric characters. Unique alphabet ical letters are assigned for each function group. T able 4-3-1 Function code Function Remarks F00 - F42 Fundamental Functions E01 - E47 Extension T erminal Functions C01 - C33 Control Functions of Frequency P01 - P09 Motor Parameters H03 - H39 High Performance Functions A0[...]

4-7 4-3-6 Checking function data On the "Program menu" screen, select "2. DATA CHECK" . The "Function Select" screen then appears with function codes and names. Function code Data changed from initial value Data Select the desired function and press to check the function data. By pressing , the screen switches to the &[...]

4-8 4-3-8 I/O check On the “Program menu” screen, select "4. I/O Check" to display analog and digital input/output signal status for the inverter and options. Use ∧ and to switch between the eight screens of data. Master-side A/B phase 4x frequency Unused Slave-side A/B phase 4x frequency Unused T erminal 12 input volt age T erminal[...]

4-9 4-3-9 Maintenance information On the "Program menu" screen, select " 5. Maintenance " to display information necessary for maintenance and inspection. Use and to switch between the five screens of data. 60.00 60.00 60.00 1.D ATA SETTING 2.DATA CHECK 3.OPR MNTR 4.I/O CHECK TIM E=xxxxx h E D C= xxx V TMP I=xxxx ℃ TMP F=xxxx [...]

4-10 4-3-10 Load rate measurement On the "Program menu" screen, select " 6. Load Rate Measurement ". On the "Load rate measurement" screen, the maximum current, average current, and aver age breaking power during the set measuring time are measured and displayed. Display returns to initial values. Maximum current A ver[...]

4-11 4-3-11 Alarm information On the "Program menu" screen, select " 7. Alarm Information ". Various operating data when the latest alarm occurred is displayed. Use and to switch between the nine screens of alarm information data. □ :Signal OFF, ■ :Signal ON Cumulative operating hours at alarm occurrence DC link circuit volt[...]

4-12 4-3-12 Alarm history and factors On the "Program menu" screen, select " 8.Alarm Factors " to display the alarm history. Press to display troubleshooting information for the alarm selected. Latest alarm A larm histor y Multiple alarms (simultaneously occurring alarms) Move the cursor using and to select one of the alarm occu[...]

4-13 4-3-13 Data copy On the "Program menu" screen, select "9. Data Copy " to display the data copy read screen. A copy operation is then performed in the following order;readi ng inverter function data, removing the keypad panel, attaching the keypad panel to another invert er, and writing the data to the inverter. The "ve[...]

4-14 Inverter type of data stored in the keypad panel 60.00 60.00 1.DA T A SETTING 2.DA T A CHECK 3.OPR MNTR 4.I/O CHECK 5.MAINTENANC 6.LOAD FCTR 7.ALM INF 8.ALM CAUSE ⇒ 9.DATA COPY Error processing Data check ( verif y) <DATA COPY> 040HP-4 READ <DATA COPY> 040HP-4 VERIFY Mode (data check) <DATA COPY> 040HP-4 VERIFY [...]

4-15 4-3-14 Alarm mode If an alarm occurs, the “Alarm scr een” indicating the alarm c ontents is displayed. Use and to display alarm history and multiple alarms (if mo re than two alarms occur simultaneously). Alarm detection order Operation method LED display LCD display Description 5. 5 No. 5 alarm 4. 4 No. 4 alarm 3. 3 No. 3 alarm 2. 2 No. 2[...]

5-1 5. Function selec t 5-1 Function s elect list F:Fundamental Functions Factory setting Func No. NAM E LCD Di splay Setting range Uni t Min . Unit -30HP 40HP- Change during op User Set value Remark F00 Data protection F00 DATA PRTC 0, 1 - - 0 NA F01 Frequency c ommand 1 F01 FREQ CM D 1 0 to 11 - - 0 NA F02 Operation method F02 OPR MET HOD 0 to 4 [...]

5-2 E:Extension Terminal Functions Factory setting Func No. NAME LCD Display Setting range Unit Min. Unit -30HP 40HP- Change during op User Set value Remark E01 X 1 terminal function E01 X1 FUNC 0 to 35 - - 0 NA E02 X 2 terminal function E02 X2 FUNC 1 NA E03 X 3 terminal function E03 X3 FUNC 2 NA E04 X 4 terminal function E04 X4 FUNC 3 NA E05 X 5 t[...]

5-3 Factory setting Func No. NAME LCD Display Setting range Unit Min. Unit -30HP 40HP- Change during op User Set value Remark C20 JOG f requency C20 JOG Hz G11S:0. 00 to 400.00Hz Hz 0.01 5.00 A P11S:0.00 to 120.00Hz C21 PATTERN(Mode select ) C21 PATTERN 0, 1,2 - - 0 NA operation C22 (Stage 1) C22 STAGE 1 Operation time: 0.00 to 6000s s 0.01 0.00 F1[...]

5-4 A:Alternative Motor Parameters Factory setting Func No. NAME LCD Display Setting rang e Unit Min. Unit -30HP 40HP- Change during op User Set value Remark A01 Maximum frequency 2 A01 MAX Hz-2 G11S: 50 to 400Hz Hz 1 60 NA P11S: 50 to 120Hz A02 Base frequency 2 A 02 BASE Hz-2 G11S: 25 to 400Hz Hz 1 60 NA P11S: 25 to 120Hz A03 Rated voltage 2 A 03 [...]

5-5 Table 5-1-1 The factory setting value (details) Function code *2 *1 *2 *1 *2 *1 *1 F11:Electric thermal1(Level) P02:Moto r1 (Capacity) P03:Moto r1 (Rated current ) P06:Moto r1 (No-load current) P07:Moto r1 (%R1 setting) P08:Moto r1 (%X setting) E34:OL1 function(Level) A11:Moto r2 (Capacity) A12:Moto r2 (Rated current ) A15:Moto r2 (No-load curr[...]

5-6 Function code *2 *1 *2 *1 *2 *1 *1 F11:Electric thermal1(Level) P02:Moto r1 (Capacity) P03:Moto r1 (Rated current) P06:Moto r1 (No-load current) P07:Moto r1 (%R1 setting) P08:Moto r1 (%X setting) E34:OL1 function(Level) A11:Moto r2 (Capacity) A12:Moto r2 (Rated current) A15:Moto r2 (No-load current) A16:Moto r2 (%R1 setting) A17:Moto r2 (%X set[...]

5-7 5-2 Function Explanation  Setting can be made so that a set value cannot be changed by keypad panel operation. Setting range 0 : The data can be changed. 1 : The data cannot be changed. [ Setting procedure ] 0 to 1: Press the and keys simultaneously to change the value from 0 to 1, then press the to validate the change. 1 to 0: Press the and[...]

5-8 [ SS1 ] [ SS2 ] [ SS4 ] [ SS8 ] [ JOG ] [ Hz2/PID ] [ 12 ] [ V1 ] [ C1 ] [ Hz2/Hz1 ] [ LE ] [ V2 ] Opt io n PID control H25 H24 H23 H22 H20 H21 F18 F17 C08 C07 C06 H30 C30 F0 1 C05 C33 ∧ ∨ + + + + #1,#5 #8,#9 #6 #7 #3 #2 #1,#2,#3,#6,# 7 #4 #0 Bias frequency Frequency setting Analog input fi lter Freque ncy setti ng by ke ypad p anel Feedbac[...]

5-9  This function sets the maximum output frequency for motor 1.  This is a function for motor 1. Setting range G11S: 50 to 400 Hz P11S: 50 to 120Hz Setting a value higher than the rated value of the device to be driven may damage the motor or machine. Match the rating of the device.  This function sets the ma ximum output frequency in th[...]

5-10  This is a function for motor 1. T he following can be selected: -- Selection of load characte ristics such as automatic torque boost, square law reduction torque load, proportional torque load, c onstant torque load. -- Enhancement of torque (V/f characteristics), which is lowered during low -speed operation. Insufficient magnetic flux of [...]

5-11 Output f requency f 0 (Hz) Operation level current ( %) 53 Fe x 0.33 Fe x 0.83 fe 100 110kW or above (% ) Operation l evel curr ent and output fr equency f e = f b ( f b < 60Hz) 6 0 H z ( f b ≥ 60Hz) f b : Base frequency ( W hen F10 = 1 ) 85 90 Output f requency f 0 (Hz) Operation level current ( %) 53 Fe x 0.33 Fe x 0.83 fe 100 110kW or [...]

5-12  This function selects operation if a momentary pow er failure occurs. The function for detecting power failure and activating protecti ve operation (i.e., alarm outpu t, alarm display , inverter output cutoff) for undervoltage can be select ed. The automatic restart function (f or automatically restarting a coasting motor without stopping)[...]

5-13 Set value : 0 Main circuit DC voltage Power failure Under voltage Powe r rec overy Time Output frequency ON ON H15 Operatio n continuati on leve l LV trip Set value : 1 Main circuit DC voltage Output frequency LV trip Under voltage Time Set value : 2 Main circuit DC voltage Output frequency LV trip ON Time Set value : 3 Power failure Power rec[...]

5-14  This function sets the upper and lower limits for the setting frequency . Setting range G11S: 0 to 400Hz P11S: 0 to 120Hz Upper lim it value Lower limit v alue Lower limit v alue Upper limit v alue Set frequency Set frequency + M aximu m frequency - M aximum fr equency +100% - 100% ※ The inverter output starts with the start frequency w [...]

5-15 Holding time Time Forward ro tati on Starting frequency Stopping frequency Output frequency The starting frequency can be set to reserve the torque at startup and can be sustained until the magnetic flux of the motor is being established.  Frequency: This function sets the frequency at startup. Setting range: 0.1 to 60Hz  Holding time: T[...]

5-16 Monitor data (e.g.,output fr equency, output current) can be output to terminal FMP as pulse voltage. Monitor data can also be sent to an analog meter as average voltage. When sending data to a digital c ounter or other instrument as pulse output, set the pulse rate in F33 to any value and the voltage in F34 to 0%. When data is sent to an anal[...]

5-17 WARNING When the torque limit functi on is selected, an operation may not match the set acceleration and deceleration time or set speed. The machine should be so designed that safety is ensured even w hen operation does not match set values. Accident may result. WARNING The frequency may be stagnated / not decelerate w hen using the automatica[...]

5-18 ON ON ON ON ON ON FW D REV HLD Output frequency Forw ard ro ta tion Rever se ro ta tion Ig no re d  Each function of digital input terminals X1 to X9 can be set as codes. Set value Function 0,1,2,3 Multistep frequency selection (1 to 15 steps) [SS1],[SS2],[SS4],[SS8] 4,5 Acceleration and deceleration time selection (3 steps) [RT1],[RT2] 6 S[...]

5-19 When BX and P24 are connected, inverter output is cut off immediately and the motor starts to coast-to-stop. An alarm signal is neither output nor self-held. If BX and P24 are disconnected w hen the operation command (FWD or REV) is on, operat ion starts at the start frequency. To use this BX terminal function, assign value "7" to th[...]

5-20 This function switches the torque limit value set in function codes F40 and F41, and E16 and E17 by an external digital input signal. Set value input signal 14 Torque limit value selected off F40 DRV TRQ1 F41 BRK TRQ1 on E16 DRV TRQ2 E17 BRK TRQ2 Setting range DRV 20 to 200% ,999 BRK 0, 20 to 200% ,999 Motor operation can be switched from 50Hz[...]

5-21 The analog input (terminals 12 and C1) can be sw itched between forw ard and inverse operations by an external digital input signal. Set value input signal 21 Function selected off Forw ard operation when forw ard operation is set and vice versa on Inverse operation when forw ard operation is set and vice versa  This function is invalid whe[...]

5-22 Related functions E01 to E09 (Set values:14) Related functions U01 U60 Related functions E01 ～ E09 (Set value: 14)  These functions are used for OPC-G11S-PG / PG2 and PGA. Refer to each instruction manual.  This function switches the frequency setting method set in function codes F01 and C30 by an external digital input signal. This is[...]

5-23  Some control and monitor signals can be selected and output from terminals [Y1] to [Y5]. Terminals [Y1] to [Y4] use transistor output; terminals[Y5A] and [Y5C] use relay contacts. Set value Output signal 0 Operating [RUN] 1 Frequency arrival [FAR] 2 Frequency detection [FDT1] 3 Stopping due to undervoltage [LV] 4 Torque polarity detection [...]

5-24 This function outputs an inverted signal to Running (RUN) to indicate zero speed. An ON signal is output when the DC injection brak e function is operating. This function outputs an ON si gnal when the inverter is ready to operate. The inverter is ready to operate when the main circuit and control circuit power is established and the inverter [...]

5-25 Related functions U08 ～ U11, U59 In the following cases, normal life judgment of the capacitor in main circuit may not be able to be performed. 1. When a power is turned o ff during inverter operation. 2. When cooling fan ON/O FF control is operated. ( function code : H 06= 1) 3. When the power is supp lied by the auxiliary input terminals ([...]

5-26  Select one of the following tw o types of overload early warning: early warning by electronic thermal O/L relay function or early w arning by output current. Set value 0: Electronic thermal O/L relay 1 : O u t p u t c u r r e n t Set value Function Description 0 Electronic thermal O/L relay Overload early w arning by electronic thermal O/L[...]

5-27 E 4 6 LA N G U A G E  The data during inverter oper ation, during stopping, at frequency setting, and at PID setting is displayed on the LED.  Display during running and stopping During running, the items se lected in "E43 LED monitor (display selection)," are displayed. In "E44 LED monitor (display at stopping)," spe[...]

5-28  This function makes the set frequency jump so that the inverter's output frequenc y does not match the mechanical resonance point of the load.  Up to three jump points can be set.  This function is ineffective w hen jump frequencies 1 to 3 are set to 0Hz.  A jump does not occur during acceleration or deceleration. When a jump[...]

5-29  This function sets the fr equency for jogging operation of motor, which is different from the normal operation. Setting range G11S : 0.00 to 400.00 Hz P11S : 0.00 to 120.00 Hz  Starting with the jogging frequency is combined w ith jogging select signal input from the keypad panel or control terminal. For details , see the explanations o[...]

5-30 C 3 0 F R E Q C M D 2  Pattern operation setting example Function Set value Operation frequency to be set C21 (operation selection) 1 - C22 (stage 1) 60.0F2 Multistep frequenc y 1 (C05) C23 (stage 2) 100F1 Multistep frequenc y 2 (C06) C24 (stage 3) 65.5R4 Multistep frequenc y 3 (C07) C25 (stage 4) 55.0R3 Multistep frequenc y 4 (C08) C26 (st[...]

5-31  Analog signals input from control terminal 12 or C1 may contain noise, which renders control unstable. This function adjusts the time const ant of the input filter to remove the effects of noise. Setting range: 0.00 to 5.00 seconds  An set value too large delays control response though stabilizing control. A se t value too small speeds [...]

5-32  This function sets the number of poles of motor 1 to be driven. If this setting is not made, an incorrect motor speed (synchronous speed) is displayed on the LED. Set values: 2, 4, 6, 8, 10, 12, 14  The nominal applied motor capacit y is set at the factory. The setting should be changed w hen driving a motor with a different capacity. S[...]

5-33 Note1: If REMOTE operation(F02: 1) is selected, operation signal is given from terminal [FWD] or [REV]. Note2: Use function "A13 Motor 2 (auto t uning)," to tune motor 2. In this case, set values described in 1 and 2 above are for the function (A01 - ) of motor 2. WARNING When the auto tuning value is set to 2, the motor rotates at a[...]

5-34  This function returns all function data changed by the customer to the factory se tting data. (initialization). Set value 0 ： Disabled. 1 ： Initializing data.  To perform initialization, press the and keys together to set 1, then press the key. The set values of all functions are initialized. T he set value in H03 automatically retu[...]

5-35  This function selects the acceleration and deceleration pattern. Set value 0: Inactive (linear acceleration and deceleration) 1: S-shape acceleration and decel eration (mild) 2: S-shape acceleration and decel eration (*) 3: Curvili near acceleration and deceleration * The S-shape range is set by the function: U02 to U05 when the set value [...]

5-36 This function smoothly starts the motor which is coasting after a momentary power failure or after the motor has been subject to external forc e, w ithout stopping motor. At startup, this functi on detects the motor speed and outputs the corresponding fr equency, thereby enabling a shock-free motor startup. Although the normal startup method i[...]

5-37  Instantaneous switching to another pow er line (when the power of an operating motor is cut off or power failure occurs) creates a large phase difference between the line voltage and the voltage remaining in the motor, which may cause electrical or mechanical failure. To rapidly sw itch power lines, w rite the remaining voltage attenuation[...]

5-38  PID control detects the amount of control (feedback amount) from a sensor of the control target, then compares it with the target value (e.g., reference temperature). If the values di ffer, this function performs a control to eliminate the devia tion. In other words, this control matches the feedback amount with the target value. This func[...]

5-39 H 2 2 P - G A I N  These functions are not generally used alone but are combined like P control, PI c ontrol, PD control, and PID control.  P operation Operation using an operati on amount (output frequency) proportional to deviation is called P operation, w hich outputs an operation amount pr oportional to deviation, though it cannot el[...]

5-40 -To suppress vibration with a frequency roughly equivalent to the value "H24 D-gain," decr ease the value of H24. If there is residual vibration with 0.0, decrease the value of "H22 P-gain." Response Before adjustment After adjustment Time  This filter is for feedback si gnal input from terminal [12] or [C1]. This filter[...]

5-41  The link function (communication function) provides RS-485 (provided as standard) and bus connections (optional). The serial link function includes: 1) Monitoring (data monito ring, function data check) 2) Frequency setting 3) Operation command (F WD, REV, and other commands for digital input) 4)Write function data H 3 0 L I N K F U N C Se[...]

5-42  This function sets the maximum frequency for motor 2 output by the inverter. This function operates the same as "F03 Maximum frequency 1." For details, see the explanation for F03.  This function sets the ma ximum output frequency in the constant-torque area of moto r 2 (i.e., output frequency at rated output voltage). This fu[...]

5-43  This function becomes effect ive, when the torque limit (brake) is used. The inverter controls to increase the output frequency so that to rque calculations do not exceed the torque limit (brake) setting ( F41 or E17). (When F41 or E17 is set to 999, it becomes invalid.) This function sets the in crement of upper limit for output frequency[...]

5-44 ◆ When you make measurem ent of capacity and life expectancy judgment of c apacitor w ith an actual operating condition, set the va lue “30” to the function code “E20 to E24”. And w rit e the measurement result U09 with an actual operati ng condition to the function code U08 as an initial value as early as possible since inverter ope[...]

5-45 ◆ In case of F14 set value : 3. The output frequency is lowe red by the control by which the DC voltage of the main circuit is kept constant from the regenerat ion energy, so that the inverter may continue operation w hen momentary power failure occurs. The response is adjusted with U23 and U24 at this time. ◆ Calculate the integral gain u[...]

5-46 △ ！ CAUTION ◆ Set the function code both “ F13” and “U59 ” before operating the inverter, and don’t change the functions during operation. The int egrated thermal data are cleared immediately, w hen function code “ F13” or “U59 ” are changed. The ov erheat protection of resistor becomes invalid . When the function code [...]

5-47 M oto r o v er lo ad m e mo ry re te n tion U 89 ◆ This is Motor overload memory (Electrical thermal O/L relay) retention selection at pow er up. U 8 9 U S E R 8 9 Setting range : 0, 1 Set value Operation 0 Inactive When power up the drive, Motor overload data is reset. 1 Active. When power is dow n, the drive stores Motor overload data and [...]

6-1 6. Protective Operation 6-1 List of Protective Operations In the event of an abnormality in the inverter , the protective f unction will activate immediately to trip the inverter , display the alarm name on the LED monitor , and the motor coasts-to- a stop. For alarm content s, see Section 6.1.1. T able 6.6.1 List of alarm di splays and protect[...]

6-2 6-2 Alarm Reset To release the trip stat us, enter the reset command by pressing the key on the key pad panel or inputting signal from the terminal (RST) of the control terminals after removing the cause of the trip. Since the reset command is an edge operation, input a command such as !!OFF-ON-OFF!! as shown in Fig.6-2-1. W hen releasing the t[...]

7-1 7.Trouble shooting 7.1 Protective function activation (1) Overcurrent YES NO NO NO YES NO NO NO YES YES YES Are the motor connecting terminals (U, V, W) short-circuited or grounded? Reduce the load or increase the inverter capacity. Is the load excessive? Can the torque boost amount be reduced? Remove the short-circuit and ground fault. Prolong[...]

7-2 (4) Overvoltage Overvoltage during acceleration OU1 Overvoltage running at constant speed OU3 Overvoltage during deceleration OU2 Reduce the supply voltage to less than the specified upper limit. NO Is the power supply voltage within the specified value? Is start mode(H09) acti vated and its start-mode? YES YES YES NO NO NO NO NO NO YES NO NO N[...]

7-3 YES YES NO Is PTC operating? Incorrect motor load or inadequate cooling. Check the motor side. Faulty inverter or error due to noise, etc. Contact Fuji Electric. External thermal relay tripped OH2 Is PTC level H27 set correctly? Is PTC MODE H26 enabled? YES NO NO Change to regular external circuit. Is the external circuit (including constants) [...]

7-4 (9) Memory error Er1, Keypad panel communication error Er2, CPU error Er3 Er1,2,3 indicated . Abnormal display or indication goes out. (10) Output wiring error Turn the power off then on again after the CHARGE lamp (CRG) goes off. YES Did the err or occur during tuning? NO Is Er7 displayed? YES Connect correctly or replace the cable. Output wir[...]

7-5 7-2 Abnormal motor rotation (1) If motor does not rotate YES NO YES YES NO NO YES NO YES Motor does not rotate. Charge lamp (CRG) lights and LCD monitor lights up? Are the circuit breaker and magnetic contactor on the power supply side switched on? Turn on. Is the LCD monitor displaying an alarm mode screen? Is operation method the keypad panel[...]

7-6 (2) If the motor rotates but the speed does not change NO YES NO NO YES NO YES YES YES Increase the setting. Change the setting. Set the frequency. Is the pattern operation complete? Are all acceleration and deceleration times identical? Are the frequencies for each multistep frequency different? Change the frequency setting. Faulty inverter or[...]

7-7 (3) If the motor stalls during acceleration YES YES YES Is the inertia moment of the motor or the load excessive? Is a special motor used? Has the motor terminal voltage dropped? Reduce the inertia moment of the load or increase the inverter capacity. Is the torque of the load excessive? Is the torque boost set correctly? Faulty inverter or err[...]

8-1 8. Maintenance and Inspection Proceed with daily inspection and periodic inspection to prevent malfunction and ensure long-term reliability. Note the following: 8-1 Daily Inspection During operation, a visual inspection for abnormal operation is completed externally without removing the covers The inspections usually cover the following: (1) Th[...]

8-2 Terminal block Is there damage? Visual inspection Not abnormal Main circuit Smoothing capacitor 1) Is there electrolyte leakage, discoloration, crazing, or swelling of the case? 2) Is the safety valve not protruding or are valves protruding too far? 3) Measure the capacitance if necessary. 1), 2) Visual inspection 3) * Estimate life expectancy [...]

8-3 (1) Remove any optional cards from the inverter . Also disconnect the DC bus connections to the main circuit P(+) and N(-) terminals from the braking unit or other inverters if connected. The existing power-factor correcting reactor (DC reactor) need not be disconnected. A power supply introduced to the auxiliary input term inals (R0, T0) that [...]

8-4 8-3 Measurement of Main Circuit Electrical Quantity The indicated values depend on the type of meter because the harmonic component is included in the voltage and current of the main circuit power (input) and the output (motor) side of the inverter. When measuring with a meter for commercial power frequency use, use the meters shown in Table 8.[...]

8-5 8-4 Insulation Test Avoid testing an inverter with a megger because an insulation test is completed at the factory. If a megger test must be completed, proceed as described below. Use of an incorrect testing method may result in product damage. If the specifications for the dielectric strength test are not followed, the inverter may be damaged.[...]

8-6 (2) Product guarantee --- Please take the following item s into consideration when placing your order. When requesting an estimate and plac ing your orders for the products included in these materials, please be aw are that any item s such as specifications which are not spec ifically mentioned in the contract, catalog, specifications or other [...]

9-1 9. Specifications 9-1 Standard Specifications (1) Three-phase 23 0V series Nominal applied motor [HP] 0.25 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 Type FRN[][][]G11S -2UX F25 F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 125 - Rated out put capacity (*1) [kVA] 0.6 1.2 2.0 3.2 4.4 6.8 10 13 18 24 29 35 46 58 72 8[...]

9-2 (2) Three-phase 460V series Nominal applied motor [HP] 0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 Type FRN[][][]G11S-4UX F50 001 002 003 005 007 010 015 020 025 030 040 050 060 075 100 125 150 200 250 300 350 400 450 500 600 - - Rated output capacity (*1) [kVA] 1.2 2.0 2.9 4.4 7.2 10 14 19 24 [...]

9-3 9-2 Common Specifications Item Explanation Control metho d Sinusoidal wav e PWM control (w ith V/F control, t orque vector c ontrol, PG feedb ack vector co ntrol (option)) Maximum frequenc y G11S: 5 0 to 400Hz variabl e setting P11S: 50-120Hz variable setting Base frequenc y G11S: 2 5 to 400Hz variabl e setting P11S: 25-120Hz variable setting S[...]

9-4 9-3 Outline Dimensions ■ Outline Dimensions (30H P or less) inch (mm) 4.33 ( 110 ) 0.28(7) 0.28 ( 7 ) 3.78 ( 96 ) 0.28(7) 9.69 ( 246 ) 10.2 ( 260 ) 0.24(6) 0.28 ( 7 ) 0.61(15.5) 1.56(39.5) 0.61(1 5.5) 0.31(8) 0.24(6) FRNF25G11S-2UX to FRNF50G11S-2U X FRNF50G11S-4UX FRN001G11S-2UX FRN001G11S-4UX 1.44 (36.5) 5.12 (130) 3.15 (80) 3.70 (94) 2.82 [...]

9-5 ■ Outline Dimensions (G11S :40HP to 350HP, P11S :40HP to 450HP) W W1 W3 2or3-φC D1 D2 H 5 H 4 C H 2 H H 1 4or6- 取付ボルト H 3 H 6 W2 W1 W3 W W1 W3 2or3-φC D D2 H 5 H 4 C H 1 H H 1 W1 W3 D1 パネルカット寸 法 取付寸法 盤内設置型 外部冷 却型 H 2 4-φ18 吊り穴 4-φ18 吊り穴 4or6- 取付ボルト H 1 230V Series[...]

9-6 ■ Outline Dimensions (G11S :400 HP or more ,P11S :500HP or more) W W1 W3 W4 H 2 H 1 H C D D1 D1 D1 D2 W5 D 4 D 6 H 5 H 6 D2 D2 W1 W3 W4 H 1 W3 W1 W4 W2 W4 W1 W3 W2 H 7 H 3 H 1 H 4 H 7 D 3 D 5 460V Series I n v e r t e r t y p e D i m e n s i o n U n i t i n c h ( m m ) Nominal applied motor[HP] FRN-G11S serie s FRN-P 11S series W W1 W2 W3 W4 [...]

9-7 ■ Outline Dimensions (Reacto r; Accessories for 100HP or more) MA X . E F± 5 MA X . H MA X . I B± 1 A ±3 C±2 D±3 4-ø G 取付 穴 端子 穴 MA X. E F± 5 MA X. H MA X. I B± 1 A ±3 C±2 D±3 4-ø G 取付 穴 端子 穴 端 子 部詳細 J 図 B MAX. F MA X. H B± 1 A ±3 C±2 ± D3 4-ø G × 20 長穴 取付 穴 端子 穴 端子 部[...]

9-8 9-4 RS-485 Modbus RTU Serial Communications The serial interface supports o peration, configur ation and moni toring of inverter functions through an EIA/RS-485 connection. The seri al interface is based on Modb us RTU protocol. This protocol allows the inverter to function as an RTU slave on an industri al network. 9-4-1 Transmission Specifica[...]

9-9 9-4-5 Inverter Function Code Access All of the inverter function codes are accessible throu gh the RS-485 serial interf ace. Inverter function codes are mapped to RTU holding register s. An inverter f unction code RTU address is 2 bytes in length. The high byte corresponds to a code that represents the inve rter parameter so rt (F – M). The l[...]

9-10 Monitoring parameter registers Address Code Description Unit Range Min. unit Read/ Write Data Format 2049 M01 Freque ncy command (final command) - - 20000 – 20000 (max. frequency at ± 20000) 1 R [2] 2053 M05 Freque ncy command (final command) Hz 0.00 – 400.00 (P11S:0.00-120.00) 0.01 R [5] 2054 M06 Actual frequen cy - - 20000 – 20000 (ma[...]

9-11 9-4-7 Data Format Specification All data in the data field of communication fram e shal l be represented by a 16 bit length word. 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 16 bits binary data Data format [1] Unsigned Integer data (Positive): Min. unit 1 Example If F15 (Frequency limit, upper)= 60Hz 60 = 003C H Data format [2] Integer data (Positiv[...]

9-12 Data format [10] Alarm Code Code Description Code Description 0 No alarm - 22 Overheat, DB resistor dbH 1 Overcurrent, during acceleration (INV output ) OC1 23 Overloa d, motor 1 OL1 2 Overcurrent, during deceleration (INV output ) OC2 24 Overloa d, motor 2 OL2 3 Overcurrent, during steady state operation (INV output ) OC3 25 Overload, inverte[...]

9-13 Data format [13] Pattern operation 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Direction of rotation 0 Time Index po rtion Data portion 0: 1st ACC/DEC time 0: 0.01 X 001 – 999 (0.00 – 9.99) 0: FWD 1: 2nd ACC/DEC time 1: 0.1 X 100 – 999 (10.0 – 99.9) 1: REV 2: 3rd ACC/DEC time 2: 1 X 100 – 999 (100 – 9 99) 3: 4th ACC/DEC time 3: 10 X 100 [...]

9-14 Data format [17] Type code 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Type Generation Series Voltage series Code Type Generation Series Voltage series 1 - G11/P11 - - 2 G - - - 3 P - - 230V three phase 4 - - - 460V three phase 5 - - USA 575V thre e phase 6 - - - - Data format [18] Code setting (1 – 4 figures) 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0[...]

9-15 Data format [21] Auto tuning 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 0 0 REV FWD Data portion 0: Without forward rotation command 1: With forward rotation command. 0: Without reverse rotation command. 1: With reverse rotation command. Example) If P04 (motor 1 auto - tuning)=1: Forward rotation 0000 0001 0000 0001 b =0101 H 9-4-8 Communic[...]

10-1 10. Options 10-1 Built-in Options The inverter supports two internally mounted cards. One option card is mounted under the main cover (Location A) and the other option card is mounted in a special adapter under the keypad (Location B). Only one card can be mounted in these locations. There are tw o different types of opti on cards, Type 1 and [...]

10-2 M Power supply FAB or ELCB RS T UVW L1/R L2/S L3/T P1 P(+) UV W RS T UVW Motor 10-2 Separately Installed Options Name (Type) Explanation Installation Position Arrester (CN23232) (CN2324E) Absorbs power surges from the power source and protects the whole equipment connected to the power source. EMC compliance filter (FS5536-[][]-07) （ EFL-[][[...]

11-1 11. Electromagnetic compatibility (EMC) 11-1 General In accordance with the provisions described in the European Commission Guidelines Document on Council Directive 89/336/EEC,Fuji Electric Co., Ltd. has chosen to classify t he FRENIC 5000G11S range of Inverters as "Complex Components". Classification as a "Complex Components&qu[...]

11-2 11-2 Recommended Installation Instructions It is necessary that to conformed to EMC Directive, these instructi ons must be followed. Follow the usual safety procedures when working with el ectrical equipment. All electr ical connections to the filter, Inverter and motor must be made by a qualified electrical technician. 1) Use the correct filt[...]

11-3 Dimensions [inch(mm)] W W1 H H1 D RF3100-F11 7.87 (200) 6.54 (166) 17.1 (435) 16.1 (408) 5.12 (130) RF3180-F11 7.87 (200) 6.54 (166) 19.5 (495) 18.4 (468) 6.30 (160) Fig.11-2 Outline Dimensions (RF3100-F11, RF3180-F11) Fig.11-1[...]

11-4 Fig.11-3 Outline Dimensions (RF3280-F11, RF3400-F11) Fig.11-4 Outline Dimensions (RF3880-F11) L1/R U L2/S V L3/T W L1 L1 ’ L2 L2 ’ L3 L3 ’ PE M Inverte r RFI filter RCD or MCCB 3ph Power supply Metal wirin g cabinet Screened Motor Cable Motor Fig.11-5 Screening must be electricall y continuous and ear thed at the cabinet and the motor. 2[...]

11-5 11-3 The harmonics restriction in Europe Union (EU) Combinations of the inverter with DC-reactor in table 1 1-2 fulfill the harmonics requirement s of the EN 61000-3-2(+A14), which are European EN standard. However these inverters without DC-reactor don’t fulf ill them. If they shall be connected to the public low voltage power supply system[...]

2007-11 (K07/K07) 10CM[...]