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GBC 4064WF-1 manual

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Table of contents for the manual

  • Page 1

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 1 GBC 4064WF-1 INSTALLATION & OPERATING MANUAL Part Number: TBD, Rev A. GB Operating Instructions I Istruzioni per l'Uso D Bedienungsanleitungen NL Gebruiksaanwijzing F Mode d'Emploi E Instrucciones de Operación Part Number: TBD[...]

  • Page 2

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 2 GB The information in this publication is provided fo r reference and is believed to b e accurat e and complet e. General Binding Co rp oration (GBC) is not liable f or errors in this publicati on or for incidental or consequent ial damage in co nnection with the furnishing or use [...]

  • Page 3

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 3 TABLE OF CONTENTS Description Page No. Description Page No. Cover Legal Disclaimer Table of Contents Important Safety Inst ruct ions Important Safeguards General ,Electric & Service Warranty Specifications Pre- Installation Installation Front Control Guide Lamination Processes [...]

  • Page 4

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 4 IMPORTANT SAFETY INSTRUCTIO NS YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS IS IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL AND ON THE PRODUCT, YOU WILL FIND IMPORTANT SAFETY MESSAGES REGARDING THE PRODUCT. READ THESE MESSAGES CAREFULLY. READ ALL OF THE INSTRUCTIONS AND SAVE THESE I[...]

  • Page 5

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 5 WARRANTY Limited 90- Day Warrant y GBC warrants to the original purchaser for a period of ninety days on labor and one year on parts after installation that this laminator is free from defects in workmanship and material under normal use and service. GBC’s obligation under this l[...]

  • Page 6

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 6 PRE-INSTALLATION Before a 4064WF-1 Laminator can be installed, ensure the following requirements are met: 1. Are doorways and hallways wide enough for the laminator to be moved to the installation sit e? 2. Is there ample room for the laminator? • A work area must be established [...]

  • Page 7

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 7 FRONT CONTROL GUIDE FIGURE 1. 1. LCD: • The LCD will display the settings the machine is currently se t for. • Illuminates when the laminator is plugged in and POWER ON/OFF is in the on, ( I), positio n. Displays sett ings for the top he ater, bot tom heater, speed, job mode, a[...]

  • Page 8

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 8 There are 2 Lamination Processes on 4064WF-1, LAM and ACCUSHIELD. LAM: This setting is intended to be used when an operator wants to use both the top and bottom heater, and wants full downward pressure on the Main Rolls. To Select a Different Pressure or Gap: Press STOP to stop the[...]

  • Page 9

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 9 A-SHLD: This setting is intended to be used when an operator wants to run ACCUSHIELD. This process requires the rollers to rota te as soon as the solenoids are activated. ACCUSHIELD also requires that the lower roll NOT heat up. All the settings in A-SHLD will have: The lower roll [...]

  • Page 10

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 10 Saving Temps and Speeds The operator is able to save Temps and Speeds for certain processes on the 4064WF-1. When operating the laminator in the laminatio n mode, the operator can save the Speed, Top Heat, & Bottom Heat. For each Gap or Pressure setting, one job can be saved. [...]

  • Page 11

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 11 LCD QUICK REFERENCE SHEET TOP : 265 * F BOT : 032 * F POS : LAM FRONT TENSION ERR!!!! WAIT SPD : 03 ft FRONT Figure 1 TOP : 265 * F BOT : 032 * F POS : LAM FRONT TENSION SEARCHING ! WAIT SPD : 03 ft FRONT Figure 2 TOP : 265 * F BOT : 032 * F POS : LAM REAR TENSION ERR!!!! WAIT SPD[...]

  • Page 12

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 12 LCD DETAILED REFERENCE SHEET FIGURE 1 TOP: 230*F BOT: 230*F POS: ½” DISTANCE: 00000ft. WAIT SPEED: 05ft REAR FIGURE 1: • Top Temp is set for 230*F • Bottom Temp is set for 230*F • Position of Rollers or Job is ½ inch. • Distance the machine ran is 00000ft. • WAIT ind[...]

  • Page 13

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 13 FEATURES/ACCESORIES GUIDE Refer to the follo wing pages fo r detailed information on the Features FIGURE A 1. Emergency Stop Buttons: (FIGURE A, Item 1) Four E-Stop buttons are on the Laminator located on the top of the Laminator at all four corners. To Engage E-Stop buttons, pres[...]

  • Page 14

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 14 To increase PSI, rotate the knob cock-wise. To reduce the amount of PSI, turn the knob counter clock-wise. FIGURE G 1. Main Air Supply: (FIGURE G, I tem 1) The 4064WF-1 requires Compressed Air. Connect to the Main Air Supply at #1. FIGURE H 1 & 3. Swing -Out Film Unw ind Shaft[...]

  • Page 15

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 15 FIGURE L 1. Pull Roll Clutch: (FIGURE L It em 1) The Pull Roll Clutch provides tension o n the laminated film between the main rolls and pull rolls as the material is cooling. FIGURE M 1. Main Circuit Breaker/ ON/OFF Switch: (FIGURE M Item 1) To apply Main Power to the Lami nator,[...]

  • Page 16

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 16 SEQUENCE OF OPE RATIONS Dia gram #1 GBC U.S 4064WF-1 Effect of Fiber Optics o n sequence of operati on Modes Situation 1 Situation 2 Situation 3 Machine Run Mode Normal operation ( No Interruption to any safety circuitry & Fiber optic beam) High speed. Interrupted fiber optic [...]

  • Page 17

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 17 OPERATING INSTR UCTIONS P o l y - i n A d h e s i v e s u r f a c e Polyest er surfac e P o l y - o u t A d h e s i v e s u r f a c e Polyest er surfac e 1 5 2 3 4 6 = Film Loading & Threading The top and bottom rolls of laminating film must be of the same width and be present[...]

  • Page 18

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 18 THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE THERMAL LAMINATE Webbing Thermal Film Using Threading Card CAUTION: The laminator rollers will be hot and can burn you. For pressure sensitive film (PSA), refer to the secti on titled WEBBING: USING FILM THREADING[...]

  • Page 19

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 19 HEAT ROL LER CHILLED ROLLER Adhesive Mount Film PSA REWIND TUBE Adhes ive Mount Film PSA Webbing PSA Film/Mount Adhesive Using Threading Ca rd The laminator should be cool to the touch before Proceeding. 1. Turn the Power ON /OFF to On 2. Load the rolls of film as illustra ted in [...]

  • Page 20

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 20 FIGURE 25 FIGURE 26 Start Laminating 1. At this point you should have your laminator webbed with the appropriate m aterial for your application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull roll nips. Rollers should be closed. 4. Speed i[...]

  • Page 21

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 21 .......a PSA film or mou nt adhesive B (2) A .......a PSA film or mount adhesiv e (2) (1) FIGURE 27 FIGURE 28 Method for Tacking New Film to Existing F ilm The following describes a method for loading film whereby the existing film present on the h eat rollers may be used in place[...]

  • Page 22

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 22 (1) .......a PSA film or mount adhesive (3) (2) (2) PULL WEB FIGURE 29 FIGURE 30 To unweb the laminator Unweb the laminator if you are changing film widths, cleaning the rollers or have finished using the machine for t he day. CAUTION: Do not cut yourself 1. Using a slitter, cut ([...]

  • Page 23

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 23 APPLICATIONS TRAILOR BOARD LEADER BOARD BOARDS MOUNT ADHESIVE PRE- COATED BOAR D IMAG E RELEASE LINER ROLL TO ROLL OPTION IMA GE RELEASE LINER FROM PSA FILM OUTPUT KRAFT PAPER OPTION MOUNT ADHESIVE Tips for Pre Coating Boards 1. Load the laminator as illustr ated in (Fig. 31). Rem[...]

  • Page 24

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 24 MOUNT ADHESI VE ROLL TO ROLL OPTION IMAGE RELEASE LINER FROM PSA FILM OUTPUT THERM AL OR PSA FILM DECAL BOARD RELEAS E LINER THERMAL FILM ROLL TO ROLL OPTI ON IMAGE OUTPUT THERMA L FILM FIGURE 34 FIGURE 35 FIGURE 36 Tips for Creating a Decal 1. Load the laminator as i llustrated i[...]

  • Page 25

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 25 OPTI ONAL SEPERATOR B AR ROLL TO ROLL OP TI ON I MAGE OUTPUT KRAFT PAPER OPTI ON THERMAL FILM CUSTOM WEB PATH #1 CUSTOM WEB PATH #2 FIGURE 37 FIGURE 38 FIGURE 39 Tips for AccuShield 1. Load the laminator as i llustrated in Fig. 37. 2. You must have the Separator bar option to accu[...]

  • Page 26

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 26[...]

  • Page 27

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 27[...]

  • Page 28

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 28[...]

  • Page 29

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 29[...]

  • Page 30

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 30[...]

  • Page 31

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 31 SPEED / TEMPERATUR E CONT ROL This is only a general ref erence guide. Differ ent settings may be suitabl e as the warm up tim e, lamination time and materials change. Factors that m ay affect the speed and temperatur e parameters; 1. Image length thickness 2. Image width and ink [...]

  • Page 32

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 32 FILM TENSION Proper film tension, known as brak e tension, is the minimum amount required to e liminate wrinkles in the f inished item. The fil m should be taut. A properly adjusted roll of film should not require excessive force to turn by hand. Film tension should be enough to i[...]

  • Page 33

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 33 MAINTENANCE Caring For The GBC 4064WF-1 Laminator GBC offers Cleaning kits as well as Ext ended Maintenance Agreem ents. Contact your local GBC Service Represent ative or your dealer / distributor for additional information. The only maintenanc e required by the operator is to per[...]

  • Page 34

    GBC 4064WF-1 Operation Manual © 2009 GBC an ACCO Brands Co. Page 34 TROUBLE SHOOTING GUIDE SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION The control panel displa y does not illuminate when POWER ON/OFF is in the ON, marked “I”, position Laminator not connected to electrical supply Insert attachm ent plug int o receptacle Blown out fuse . Check fuse[...]