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GBC ORCA-IV manual

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Table of contents for the manual

  • Page 1

    25 &$,9,PD JH7 U DQVI HU /DPLQD WRU2SHU D WLRQ 0DQXDO © 1998 GBC Pro-T ech Do not d uplicate without writt en permis sion GBC Pro-T e ch 4151 And erson Road De Forest , Wisconsin 53532 T el: 60 8-24 6- 8844 Part Num ber 930- 009 Rev . A Fax : 608- 246- 8645 PRO-TECH ORCA IV™ 100 90 80 70 60 50 40 30 20 10 100 90 80 70 60 50[...]

  • Page 2

    ORCA-IV Image Tran sfer Laminator O peratio n Manual ii © GBC Pro-Tech 1998 October The information in this publication is pr ovided for r eferen ce and is believed to be accurate and com plete. GBC Pr o-T ech is no t liable for er r ors in this pub lication or f or inciden tal or conseque ntial damage in co nnection with the fu rnishing or us e o[...]

  • Page 3

    ORCA-IV Image Transfer Laminator Operation Manual © GBC Pro-Tech 1998 October iii 7 DEOHRI&RQWHQWV 6HFWLR Q6D IHW         [...]

  • Page 4

    ORCA-IV Image Tran sfer Laminator O peratio n Manual iv © GBC Pro-Tech 1998 October 6HFWLR Q0D LQWHQ DQFHDQ G7 URX EOHVKR RWLQJ         Cleaning .......... ......... .............. [...]

  • Page 5

    ORCA-IV Image Transfer Laminator Operation Manual Safety © GBC Pro-Tech 1998 October 1-1 6HFWLRQ6DI HW Y o ur sa fet y , as we ll as the safet y of othe rs, is impo rta nt to GBC Pro-T ech. This sectio n conta ins import ant safety informa tion. The foll owing sy mbols ar e used thr oughout th is man- ual to i ndica te warn ings an[...]

  • Page 6

    Safety ORCA-IV Image Tran sfer Laminator O peratio n Manual 1-2 © GBC Pro-Tech 1998 October The machine is eq uipped with four e merge ncy sto p buttons located o n eith er side of the fro nt and b ack of the image trans fer laminat or . Any of th ese, i f engaged, stops t he machine. T o continue ope ration, a ll emer- gency st op butt ons must b[...]

  • Page 7

    ORCA-IV Image Transfer Laminator Operation Manual Safety © GBC Pro-Tech 1998 October 1-3 Figur e 1-3 : Kick Cable Reset Button Machine Rese t Pr oc edur e Perform t his proce dure wheneve r an emer gency stop button o r kick cab le is activate d or when the power t o the mac hine is tu rn ed on . 1. Make sure a ll emer gency stop button s and ki c[...]

  • Page 8

    Safety ORCA-IV Image Tran sfer Laminator O peratio n Manual 1-4 © GBC Pro-Tech 1998 October IMPORTANT DANGER IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPO RTA NT IMPO RTA NT IMPORTANT Do no t op erat e the ima ge tr ansf er l amina tor n ear water . Y ou can be sever el y shoc ked, el ect r ocuted or cau se a fir e. Remove and l[...]

  • Page 9

    ORCA-IV Image Transfer Laminator Operation Manual Safety © GBC Pro-Tech 1998 October 1-5 IMPORTANT WARNING IMPORTANT IMPORTANT IMPORTANT IMPORTANT ALWAYS USE GOOD SAFETY PRACTICES WHEN OPERATING OR SERVICING THE IMAGE TRANSFER LAMINA TOR AND KNOW HOW TO REACT QUICKLY IN AN EMERGENCY . &DXWLR Q: DU QLQJ/DEHO /RFD WLRQV On your ORCA-IV [...]

  • Page 10

    Safety ORCA-IV Image Tran sfer Laminator O peratio n Manual 1-6 © GBC Pro-Tech 1998 October Figur e 1-5: Locati ons of Sa fety La bels CAUTION! EXPOSED ROLLER Can cause personal injury. Keep hands, long hair, ties, jewelry and loose clothing away from this area. ® ® PRO-TECH ENGINEERING, INC. Madison, Wisconsin LISTED I.T.E 6N10 Model No. Serial[...]

  • Page 11

    ORCA-IV Image Transfer Laminator Operation Manual Safety © GBC Pro-Tech 1998 October 1-7 The foll owing ar e typica l safety hazard decals us ed on GBC Pro-T ech machines, wi th a brie f descrip tion (“Mea n- ing” col umn) of each dec al. W ARNING! Moving parts can crush and cut. Do not operate with guard or door open. W ARNING! Crush and burn[...]

  • Page 12

    Safety ORCA-IV Image Tran sfer Laminator O peratio n Manual 1-8 © GBC Pro-Tech 1998 October Blank page .[...]

  • Page 13

    ORCA-IV Image Transfer Laminator Operation Manual Installation © GBC Pro-Tech 1998 October 2-1 6HFWLRQ,QVWDOO D WLRQ GBC Pro-T ech is co mmitted to a pro gram of ongoing product improvement. As a res ult, we are providin g these i nstruct ions so that you c an ensure t hat your new ORCA-IV Laminat or is properly and secure ly unpack[...]

  • Page 14

    Installation ORCA-IV Image Tran sfer Laminator O peratio n Manual 2-2 © GBC Pro-Tech 1998 October ❏ Is ther e an ap propri ate fil tered dr y air s upply a vail- able? The machine requi res fil tered dr y air at 1 .5 cubic feet per minute (c fm), 50 liters/minut e at a pressure of 100 pounds per square in ch (psi) (700 kPa). The air s u ppl y mu[...]

  • Page 15

    ORCA-IV Image Transfer Laminator Operation Manual Installation © GBC Pro-Tech 1998 October 2-3 Figur e 2-6: Machine S pace Requir ements 24' (7.3m) 20' (6m) 4' x 6' (1.2m x 2m) Work T able on Wheels 153" (3.89m) 85" (2.16m) Front Rear 50" (1.27m) 38.4" (.98m) Electrical Supply (Standard Inlet on Bottom of Ma[...]

  • Page 16

    Installation ORCA-IV Image Tran sfer Laminator O peratio n Manual 2-4 © GBC Pro-Tech 1998 October 8QSDFNLQJ ☞ NOTE ALL SHIPMENTS ARE EX- WORKS. At our dock titl e passes t o the b uyer Pleas e r eview your insura nce cov - erage pr ior to s hipment , as you ar e r esponsi ble for all subseque nt fr eight char ges and risks . Befor e signing the [...]

  • Page 17

    ORCA-IV Image Transfer Laminator Operation Manual Installation © GBC Pro-Tech 1998 October 2-5 ☞ NOTE A wor d about intern ational shi pments: As t hese ar e heavy pie ces of e quipment, GBC Pr o-T ech takes ever y pr ecaution to ensur e that our image transfe r lamina - tors ar e pro perly crated to the highes t standar ds. Befor e machines l e[...]

  • Page 18

    Installation ORCA-IV Image Tran sfer Laminator O peratio n Manual 2-6 © GBC Pro-Tech 1998 October Figur e 2-8: Leveling S ide to Si de 6. Place t he le vel di rect ly on the c hro me t ie bar i n the front o f the machi ne and leve l the front of the mach ine si de t o sid e . 7. Recheck t he front t o rear l evel condi tion to ensure that it has [...]

  • Page 19

    ORCA-IV Image Transfer Laminator Operation Manual Installation © GBC Pro-Tech 1998 October 2-7 ❏ Is the s afety sy stem on t he doors f unctioni ng. Open any doo r of the image tran sfer laminato r . The rolls shoul d sl ow to 3. 0 ft/mi n (1 m/m in) w ith th e doors ope n. Y ou should not be abl e to incr ease the speed of the mach ine above 3 [...]

  • Page 20

    Installation ORCA-IV Image Tran sfer Laminator O peratio n Manual 2-8 © GBC Pro-Tech 1998 October Blank page .[...]

  • Page 21

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-1 6HFWLRQ2SH UDWLRQ 6DI HW The ORCA-IV Imag e T ransfer Laminator has been designe d with safe ty as a primary c onsiderat ion. How- ever , you must become thoroughl y familiar wi th the control s, proper operatio n, prope r servic e procedur[...]

  • Page 22

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-2 © GBC Pro-Tech 1998 October The machine is eq uipped with four e merge ncy sto p buttons located o n eith er side of the fro nt and b ack of the image trans fer laminat or . Any of th ese, i f engaged, stops t he machine. T o continue ope ration, a ll emer- gency st op butt ons mus[...]

  • Page 23

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-3 Figur e 3-3 : Kick Cable Reset Button Machine Rese t Pr oc edur e Perform t his proce dure wheneve r an emer gency stop button o r kick cab le is activate d or when the power t o the mac hine is tu rn ed on . 1. Make sure a ll emer gency stop button s and [...]

  • Page 24

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-4 © GBC Pro-Tech 1998 October 2SHU DWRU& RQWU ROV The operat or control s for the ORCA-IV Image T ransfer Laminator are loca ted on t he front and rear of the machi ne, to the ri ght of the opera tor po siti ons. T he names and f unctions of the se contro ls are as foll ows: F[...]

  • Page 25

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-5 8. ROLL TEMPERA TURE - Provides a r eadout of the te mper at ure of the uppe r main ro ll a nd the set- point for the des ired t emperat ure adj ustment . Press the sta r button o n the temper ature co ntrol ler to see or change the s et point. 9. ROLL HEA[...]

  • Page 26

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-6 © GBC Pro-Tech 1998 October Figur e 3-6: Fr ont Brake Panel 1. UPPER MIDDLE CLUTCH (REWIND) PER- CENT WEB FORCE - In dica tes the w eb for ce (tensi on) for thi s cl ut ch as a percen tag e of the t ot al possibl e tens ion th e clutch c an exer t. Wha t the pressur e indica tor di[...]

  • Page 27

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-7 11 . LOW ER FRONT BRAKE PERCENT BRAK- ING FORCE - In dica t es th e web for ce (t en sio n) for thi s brak e as a p ercentag e of th e total p ossibl e tension the b rak e can e xer t. Wha t the press ur e i ndi- cato r displa ys changes depen ding upo n w[...]

  • Page 28

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-8 © GBC Pro-Tech 1998 October Figur e 3-7: Rear Co ntr ol Panel 1. PULL ROLL PRESSURE DISPLA Y - Di splay s the air pressur e pushing t he upper pul l rol l down. 2. MAIN ROLL UP/DOWN - Sets the uppe r main roll to the up ( lo ad) or d ow n ( op era te) po sit ion . 3. PULL ROLL PRES[...]

  • Page 29

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-9 12. ACCUMULA TOR RESET - Resets the ac cumu- lator . 13. SPEED/ACCUMULA TOR TOGGLE - T oggles control between t he spee d and the ac cumulator . 14. MOTION CONTROL FOR W ARD/STOP/ REVERSE - Con trols the di rec tion o f the d rive system , forward, reverse[...]

  • Page 30

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-10 © GBC Pro-Tech 1998 October Figur e 3-8: Rear Brake Panel 1. UPPER REAR BRAKE PERCENT WEB FORCE - Indi cates th e web fo rce (t ension) f or this brake as a perc entage of the t otal po ssible t ensio n the b rake can e xert. Wha t the p ressu re indica tor displa ys chang es depe[...]

  • Page 31

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-11 6HWXS Setup of the ORCA-IV Image T rans fer Laminator is quick and stra ightforwa rd when inst ruction s are fol - lowed exactl y . /RDG LQJWK H)LOP IMPORTANT Film is l oaded on t he appr opria te unwinds i ndica ted by color c oding. Blue s hafts a[...]

  • Page 32

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-12 © GBC Pro-Tech 1998 October 5 HF RPPHQ GHG0D WHULDOV The ORCA IV im age trans fer lamin ator is c apable of process ing a wide r ange of pressur e sensiti ve and the r- mal lamina tes onto an equal ly wide ra nge of im age materia ls. The pri mary con siderat ions are: • Lami[...]

  • Page 33

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-13 3 RVLWL RQLQ JWKH )LOPDQG &HQW HULQJ WKH :HE T ools req uir ed: • 1 / 4 " T-handle wrench • T ape meas ure T o loa d film : 1. Retract the shaf t lock ing plunger s and remove the shaft s. 2. S lide th e sha ft in to the n e[...]

  • Page 34

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-14 © GBC Pro-Tech 1998 October )LOP6SD FLQJ T able 3-2: Film Spacing ☞ Note Always s et th e driv e side a nd kee p it set as t he bas e. When changi ng film, r e move the e nd plate on the con - tr ol side of the sha ft. The new r oll should then be pushe d tight up t o the p l[...]

  • Page 35

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-15 4. T ape starti ng in the c enter and move to t he sides. The tigh ter and smooth er the ta pe job , the less web loosene ss that wi ll have t o be te nsioned out later . 5. Decrease the br ake te nsion unti l the splice p asses through t he nip. If sli t[...]

  • Page 36

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-16 © GBC Pro-Tech 1998 October 1. See proce ss chart 3-1 and diagram 3- 1a for mate - rial m ount ing inst ru cti ons and m achi ne a dju st - ments. 2. W eb the vi nyl up aro und the bot tom main r oll and over to the pul l roll. Mak e sure the materi al is webbed st raight an d low[...]

  • Page 37

    ORCA-IV Image Transfer Laminator Operation Manual Operatio n © GBC Pro-Tech 1998 October 3-17 35 2&(66&2175 2/&+$57 35 2&(66& 2175 2/',$ *5$0$ Notes __________ _________ _________ ______________ _________ _____________ _________ _________ ________ __________ _________ _________ _________[...]

  • Page 38

    Operation ORCA-IV Image Tran sfer Laminator O peratio n Manual 3-18 © GBC Pro-Tech 1998 October Blank page .[...]

  • Page 39

    ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-1 6HFWLRQ0DL QWHQDQFHDQG 7 URXEOHVKRRWLQJ Performi ng regular maintenan ce on t he ORCA-IV Image T r ansfe r La minat or is cri ti ca l to the prop er oper - ation of the machi ne. A maintena nce schedul e and a [...]

  • Page 40

    Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-2 © GBC Pro-Tech 1998 October T o clean beads of adhes ive, dust a nd dirt fr om the rolls: 1. Allow the i mage tr ansfer la m ina tor to cool sl ig htl y to no hig her th an 1 10ºF (43ºC). 2. Set th e FWD/REV s witch to the REV positi on and let the rolls m[...]

  • Page 41

    ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-3 /XEULF DWLRQ T ools req uir ed: • 1 / 8 " hex wrenc h • High temper ature gr ease o r lithium gre ase • Greas e gun • Heavy we ight gear oil •S o f t c l o t h T o lubr icate the im age tra ns fer la min at or: IMPOR[...]

  • Page 42

    Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-4 © GBC Pro-Tech 1998 October &RQWDFW LQJ7 HFK QLFDO6XSS RU W For machin e part s and tech nical ser vice in No rth America, pl ease cal l: 1- 608-246-88 44 or fax 1- 608- 246-8645. Please provi de serial number when ca ll- ing f or servic e. I n Eur[...]

  • Page 43

    ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-5 Figur e 4-1: Gr ease Fittings Grease Fitting Keep Pins (3) Well Oiled (Monthly) Disassemble and Grease (Y early) Lubricate Slides with Grease Grease Fitting Grease Fitting Grease Fitting Pull Roll - Grease Both Sides, Bottom Roll G[...]

  • Page 44

    Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-6 © GBC Pro-Tech 1998 October 2XWS XW7 UR XEOHV KRRWL QJ* XLGH Problem: D waves in the image, not in the laminate. Hints: • Check paper tension. • Check relative moisture content of the paper . Problem: D waves in the laminate. Hints: • Increase br[...]

  • Page 45

    ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-7 T able 4-4: Mac hine T r oublesho oting Guide Prob le m Number Problem Possible Cause Correctiv e Acti on 1 No display . a. Is there power to the unit? a. Check for power to the machine (building circuit break er is on, main switch[...]

  • Page 46

    Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-8 © GBC Pro-Tech 1998 October 7 Rewound material n ot even on ed ge. a. W as th e initial materi al webbing straight ? b. Is th e roll teles c op ed? c. Is there excessive tension? d. Is it a poo r roll of film (soft end)? a. Measure carefully from sideframe a[...]

  • Page 47

    ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-9 12 I presse d the motor for ward button, but th e rolls woul d not turn! a. Has a speed s etting been set? b. Are the doors closed and shafts locked in? c. Are the e-stop buttons pressed? Are the kick cables reset ? d. I s there d [...]

  • Page 48

    Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-10 © GBC Pro-Tech 1998 October 17 I presse d the pul l roll up push but ton, but the rol ls did not go up! a. Is there air pressure to the machine? b. Is the machine reset? a. V erify that the air supply is suff i- cient ( ≤ 100 ps i). b. Reset the machine. [...]

  • Page 49

    ORCA-IV Image Transfer Laminator Operation Manual Maintena nce an d Troublesh ootin g © GBC Pro-Tech 1998 October 4-11 25 I pressed the totalizer- reset push butt on while in total- izer mode, and it did not reset an d other bu ttons on the panel do not work ei ther , but the control s on the othe r panel w o rk. a. Is the machine reset? b. Is the[...]

  • Page 50

    Main tenance and Trou bleshooting ORCA-IV Image Tran sfer Laminator O peratio n Manual 4-12 © GBC Pro-Tech 1998 October 34 I pressed the shaf t engage push bu tton an d the shaf t did not en ga ge. a. Are the guard d oors closed? b. Is the machine reset? c. Are the e-stop button s pressed and the kick cab les reset? a. Close the doors. b. Reset th[...]

  • Page 51

    ORCA-IV Image Transfer Laminator Operation Manual Warranty © GBC Pro-Tech 1998 October 5-1 6HFWLRQ: DU U DQW /LPLWHG :DU U DQW GBC Pro-T ech Engine ering Company , Inc. warrants the equi pment sold is fr ee from def ects in mat erial a nd workmanshi p for a peri od of one year from the date of deliver y to the customer for pa r[...]

  • Page 52

    Warranty ORCA-IV Image Tran sfer Laminator O peratio n Manual 5-2 © GBC Pro-Tech 1998 October Blank page .[...]

  • Page 53

    ORCA-IV Image Transfer Laminator Operation Manual Specifica tions © GBC Pro-Tech 1998 October 6-1 6HFWL RQ 6SHFLI LFD WLRQV T able 6 -1: O R CA-I V Image T ran sfe r Lam inator Specif ications Char act erist ic Specifications Dimensions (L x D x H) 86" x 48" x 73" (2.2 x 1.2 x 1.7 m) W eight Uncrated : 3060 lbs (1814 [...]

  • Page 54

    Specifications ORCA-IV Image Tran sfer Laminator O peratio n Manual 6-2 © GBC Pro-Tech 1998 October Blank page .[...]

  • Page 55

    ORCA-IV Image Transfer Laminator Operation Manual © GBC Pro-Tech 1998 October 7-1 ,QGH[ 1XPHULF V 3M 3-12 $ Accessor y pack 2-4 Air suppl y 2-2 Audible s ignals 3-3 & Centeri ng the web 3-13 Chain Lubr icatio n 4-3 Changing f ilm and paper 3-14 Cleaning 4-1 Cabinet a nd cove rs 4-2 Doors 4-2 Rolls 4-1 Controls Front br ake panel 3-6 Front con [...]

  • Page 56

    ORCA-IV Image Tran sfer Laminator O peratio n Manual 7-2 © GBC Pro-Tech 1998 October 6 Safety 1-1 Safety f eatures 6-1 Safety h azard decals 1-7 Safety i nforma tion 1-1, 3-1 Safety l abels 1-5 Setup 3-11 Setup pr ocedure 2-5 Shutdown 3-16 Shutdown, mac hine 3-16 Slitte r 3-12 Specifi cati ons Dimensions 6-1 Instal lati on requir ements 6-1 Main r[...]