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GE 4100 manual

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Table of contents for the manual

  • Page 1

    G E Z oneline ® pa c k ag ed t er minal air c o ndi t io ner s 2 0 1 0 c on tr act sales ar ch it ect s and engin eers data man ual[...]

  • Page 2

    Quick Refer ence 4 1 00 Series Cooling with Electric Heat 4 100 an d 6 1 00 Serie s Co ntrol Panel F ull Specs on pages 52 and 5 3 ALL UNIT S REQUIRE PO WER CONNEC TIO N K IT Power Connection Kit determi nes resistanc e heat output 7 000 Btuh unit s are no t offer ed with 4. 7 K W r esistanc e heater MODEL NUMBER COOLING (Btuh) EER A Z4 1E07DA * 73[...]

  • Page 3

    3 geappl ia nces. com Electric Heat Amps include electric heater and fan mot or curren t draw . 26 5-volt units are to be permanently connected i n compliance with National E lectrical Code and local codes and have a factory-installed junction box on the chassis. Each 265-vo lt sub -b ase k it con sist s of su b-b ase with appro pri ate rec eptacl [...]

  • Page 4

    4 The Zoneline ® 4 1 0 0 a n d 6 1 00 S e ri e s h a v e i n c o r p or a t e d c h an g e s s ug g e s t e d b y c u s t o m er s, a lo n g w i t h enhan ceme nts by GE’ s T ech nology T eam and changes necessary to meet new UL and NE C requir emen ts. “L ” shape d con denser coil. Cr oss f lo w bl ow er a cr os s t h e p r od uct l i ne fo[...]

  • Page 5

    5 geappl ia nces. com T ab l e of C onte nt s Front Cover 1 Mini Spec s 4 1 0 0 and 6 100 Se ries 2 Mini Spec s Pow er Co nnec tio n K it s a nd N omencla ture 3 The 4 100/ 6 1 00 and Dr y 25 4 T able of Content s 5 Introduction 6 The Zoneline System 7 Features and Benef it s Features T abl e 8 Features and Bene fi t s 9– 1 1 Auxilia r y Co ntrol[...]

  • Page 6

    6 In troduction This man ual is desig ned to pr ovide product, performanc e and appli cation informa tion to our custo mers and th eir arc hit ect s and eng ineers for use in selection and design of a zonal comfor t control sy stem ut ilizing GE Zoneline ® Pack aged T erminal Air Conditioners (PT AC ) and Packaged T ermi nal Heat Pum ps (PTH P ). [...]

  • Page 7

    7 geappl ia nces. com The Z o neline S ys tem Th e ty pi ca l Z one lin e i ns ta lla tio n c on sis ts o f t he wa ll ca se (o r s le e v e ) , c ha ss is, pow er c or d a nd ext er i or gri lle . S om e i ns ta lla tio ns may us e a s ub-b as e f or sup po rt o f th e un it o r f or ease of el ectri c a l c onn ectio n s. E ac h o f th e c om po [...]

  • Page 8

    8 Z o neline ® Fe a tu re s Resistance heat Hea t pump AZ 4 1 Se ri es AZ 4 1 Dr y Air 25 AZ 61 S e r i e s Cooling E ER Range (2 30 Volts/2 65 V olts) 1 0.6 - 12.8 11.3 - 12.2 1 1.2 - 13.2 Hea tin g COP Ran ge (230 Volt s /2 65 Volt s) N / A N / A 3.3 - 4 .0 R ef ri ger ant typ e R - 41 0 A R - 41 0 A R - 41 0 A Cr oss -fl ow (t ang en tia l) b l[...]

  • Page 9

    9 geappl ia nces. com F eatu r es and Benef its Standard Physical Dime nsions GE has maint ained the same dimen sions sinc e 1 96 1 — 42" wide x 1 6" high x 13- 3/ 4" deep Repl ace ment of older units is made easy . Weather - Protec ted Elec tr ical Component s Vital electrical c omponen ts are pr ot ected from the weather by locat[...]

  • Page 10

    10 F eatu r es and Benef its Fan-O nl y Set ting – HIGH/LO W The unit provi des the option of selecting either HI GH or LO W sp ee d f or Fa n-O nl y op er ati on . Fan - Cycl e S witch – “ S mar t Fan” Unique “Sma r tFan” all ows unit to operate fan continuou sly in coo ling operation and fan cycle in heating to pr ovide better guest c[...]

  • Page 11

    11 geappl ia nces. com F eatu r es and Benef its U p-F r o n t Ai r F i l t er s T wo interch ange abl e up-fron t f ilters, easy to remove and reins tall, may be cleane d with out opening or removing the room front. Cl ea n filt ers b y bru sh in g , vacuumi ng or back- flus hin g u nd er f au c et or shower he ad. C o n c ea l ed M a n u a l V e [...]

  • Page 12

    12 Auxil iar y Control—A ux Set But ton Auxiliar y Control Set ting s The auxil iary contr ol push but ton is locat ed behind the room cabi net, below the con trol panel. The auxi liary contr ols come prese t to the modes most desired by custome rs. Howeve r , the owner is respons ible for ensu ring the auxi liary con trols are set to the desi re[...]

  • Page 13

    13 geappl ia nces. com Auxil iar y Control Settings ( c ont) Mode 3 — Freeze Sentinel/Heat Sentinel The defaul t se tt ings for Mode 3 are: Heat Sentinel is of f Fr ee ze Senti nel is o n. When F reeze Sen tinel is activated, it automati cal ly pro vides heat wi thou t u ser inter face. T his helps to p revent plu mbing dama ge by tur ning the he[...]

  • Page 14

    14 C e n tr a l De sk C o n tr ol Some inst allatio ns may wan t to govern the ability of the unit to o perate from a cont rol d evice remote to the unit or even rem ot e to the ro om in whic h the unit is locat ed. The gener al term given to s ys tems such a s t his is C entral Desk Control . The most commo n install ation of this type of system i[...]

  • Page 15

    15 geappl ia nces. com The fan spee d for the 4 100 Serie s in remote ther mos tat ope rat ion is se lect ed b y the co nne ction of the f an wir e from the therm osta t t o ei ther the HI GH or L OW t erm ina l on the unit. Se e th e sk e tc h o f th e un it t er mi na ls be lo w f or t he lo c ati on o f the HIGH and LOW fan-sp eed termi nals . O[...]

  • Page 16

    16 Rem ote T he r mo s ta t C ont rol Heat Pump Models The Zoneline ® 6 1 00 Series heat pump units may be con nected to a sin gle-stage cooli ng/two-stage heating thermostat designed for use with heat pump systems. GE offers two thermostats compatibl e with the 6 100 s eries uni ts: R A K 1 4 8 D1 — solid- state digital thermostat requ iring si[...]

  • Page 17

    17 geappl ia nces. com Zoneline S eries Thermostat Mo del Ty p e Function Low-Voltage C onductor s 410 0 R A K 16 4 D1 Digital Cooling and Heating 5 R A K 16 4 P1 Digital Programmable 5 610 0 R A K 14 8 D1 Digital Single-S tage Cooling – 2 -St age Heating 6 R A K 14 8 P 1 Digital Progr ammable 6 Thermostat wire size – up to 60 feet AW G 20 – [...]

  • Page 18

    18 Heat Pumps and Energy Savings •  GEZoneline ® heat pu mp s ar e des ig ne d to pr ovi de c ost -effic ien t hea t p um p ope r at io n w hi le moni t ori ng room conditions to maintain com fort . The units emplo y a logic system mon itorin g both out door and indoor tempe rat ures to dete rmine the heat sour ce , thus increasing ene [...]

  • Page 19

    19 geappl ia nces. com Heat Pumps and Energy Savings Heat Pump Operation — Zon eli ne 61 0 0 Series Heat sour ces : Heat pump , heat pump and sim ulta neous elect ric resistance heat or elec tric resistance heat. Z onel i ne he at pu mp s e mp lo y a h ig hl y f eat ure d mi cr opr oc esso r c on tr ol sys te m in terf ac ed wi th the rmist ors t[...]

  • Page 20

    20 OVER 40 FT. CO R RE CT High Wall M ount — For units moun ted hig h in the wall , the disc harge louve rs should be at a setting that pro vides the most horizon tal air disc harg e. Rec ommended install ation is at leas t 3" b elow the ceiling . In ins tallati ons where unit s are clo se to th e ceilin g, t he greates t hori zontal dischar[...]

  • Page 21

    21 geappl ia nces. com Dimensions R AB 71A WALL C A SE W ALL OPENING 1 6- 1/ 4 " MIN. x 42 - 1 / 4" MIN. R AB 77 WALL C AS E W ALL OPENING 1 6- 1/2" MIN. x 42 -3 /8" MIN. W A L L C AS E W IT H CHA SS IS IN S T ALLED W A L L C AS E W IT H SUB - BA SE *SH OWN WIT H AC CESS COVER S R EMOVE D. NOTE : C AUT ION - R EMOVE KNO CKOU TS [...]

  • Page 22

    22 W all Case A ch oice of wall cases is availa ble for Zonelin e ® unit s. R A B71 A — Th is ins ula t ed c as e is con st ru ct ed o f he avy - gauge galvan ized steel and finished with a baked-ename l finish fo r pro tection and appearan ce. Design of the case pro vides f or support of the chass is and fr ee drai ning of any wate r ent ering [...]

  • Page 23

    23 geappl ia nces. com Su b-B ase (Con tinued ) RAK 204D30P 208 / 2 30 volt 3 0-amp recep ta cle . Rece pta cle is NE MA 6 - 30R with 1 8" of # 1 2A WG wires at tac hed to the rec ept ac le. Sh or t power connection kit included. Chaseway include d. The ju nctio n box (RAK4002A for 41 00 and 61 00 Series uni ts) that mo unts on the cha ssi s o[...]

  • Page 24

    24 W all Case Instal latio n Data (Con tinued ) For new construction, early planni ng with the ar chit ect is necessa ry . Unit location , electrical connection locations and wall openin gs of th e p roper dimensi ons are e ssenti al to avoid the necess ity of rew ork, f ille rs, fram ing, moving electrical outlet s and other expensive modif icatio[...]

  • Page 25

    25 geappl ia nces. com Do not remov e the stiffener from insi de the wall case or the weather closur e panel from the outside f ace of the wall case until the ou tdoor gril le a nd ch assis are ready to be insta lled. Installat ion of Wall Case in W all O pening 1. Position the wal l cas e into the wall . T he room-sid e e dge of the R AB 7 1A or R[...]

  • Page 26

    26 FRAMING FOR WA LL C AS E Br ic k V en ee r an d F ram e Co nstru ction F A S TENING WA LL C A SE Figure 1 Figure 2 MAIN STUD J ACK STUDS HEADER – 4" x 4" OR 2 - 2" x 4" ON EDGE 16-1/4" MIN. RAB71A 16-1/2" MIN. RAB77 ADJUS T ABLE FRAMING T O SECURE THIS DIMENSION 42-1/4" MIN. (RAB71A) 42-3/8" MIN. (RAB77)[...]

  • Page 27

    27 geappl ia nces. com W ALL SEC TION – DE T AIL ED S IDE VIEW Frame and Br ick Veneer Ins tallat ion Cord set connected CAULK* Sub-Base Connec ted CAULK* STEEL LINTEL RAB71A 13-3/4" RAB77 13-7/8" 20-7/8" (RAB71A) 21" (RAB77) ROOM CABINET 2" MIN. MOUNTING SCREWS BY INST ALLER RAB71A 16" RAB77 16-1/4" W ALL CASE [...]

  • Page 28

    28 W ALL SEC TION – DE T AIL ED S IDE VIEW Wind ow , 2 " cur tain or panel wall ins talla tion wit h ra g rea r gr ille ex tende d b eyond outer wall sur face ROOM CABINET Gasket and caulk around perimeter of wall case all four sides where it joins the building W ALL CASE OUTDOOR GRILLE Gasket and caulk around perimeter of wall case all four[...]

  • Page 29

    29 geappl ia nces. com W ALL C ASE INS T ALLA TION – CORD S ET CONNECTED Exa mple: block and venee r – dime nsional da ta an d com ment s are al so applicab le to other t ype s of cons truc t ion Manuf actur er Required Minimum Installation Clearance 1/4" (See note 1) Allow For Electrical Wiring 0" Min. (See page 27) 0" Minimum 0[...]

  • Page 30

    30 MET AL CA SE EX TENSION FOR W ALL S DEEP ER THAN 13- 1/8" ( 1 1 - 1/8" WITH SUB -BA SE) Fie ld fa bric ated – ge r ec omm ends the use o f on e o f the deep er RAB 7 1 wa ll cas es o ffe re d as spec ial or der ite ms. CAULK* SPLITTER BETWEEN AIR INT AKE AND DISCHARGE Zoneline unit s can be ins talled in wall s of greater depth than [...]

  • Page 31

    31 geappl ia nces. com CAULK* A DIMENSIONS: A. DIST ANCE FROM GRILLE OR CASE TO OUTSIDE SURF ACE OF WALL PLUS 2" T O 4" (T O INSERT UNDER CASE). B. 1" DRIP LIP (MINIMUM) C. 42" PLUS - SUFFICIENT T O FIT SNUGGL Y UNDER AND UP AROUND THE CASE. D. 2" MINIMUM (CAUTION: WHEN CAULKING DO NOT BL OCK DRAIN HOLES IN CASE OR GRILLE. [...]

  • Page 32

    32 RAB 7 1/77 W ALL C ASE INS T ALLA TION - R AK20 4 SERIES SUB -BA SE CONNE CTED Exa mple: frame and brick vene er - dim ensiona l d ata a nd comment s are al so applicab le to other t ype s of cons truc ti on T OP VIEW Manuf actur er Required Minimum Installation Clearance 1/4" (See note 1) 3" Min. (5" MAX.) 2-3/8" Minimum 0&q[...]

  • Page 33

    33 geappl ia nces. com RAK20 4 SERIES SUB -BA SE INS T ALL A TION AND ELECTRIC AL DA T A R AB 7 1A /77 Wall C ase RAK4002B CHASEW A Y OPTION (Shown Without Chassis and W all Case for Installation Location Only.) NO TE: TYPE “E” MOUNTING CLIP MUST BE USED WITH MOLDED CASE. MOLDED CASE SUB-BASE MOUNTING CLIP TYPE “E” TYPE “D” USE WITH RAB[...]

  • Page 34

    34 Condensa te Disp osal S ys tems Cooling Condensate Air co ndi tion ers pr oduc e cond ens at e wat er as a res ult of lower ing the humidi ty of t he area being condi tione d. When the indo or c oi l t emp er at ur e is bel ow th e dew poi nt, moi stur e in t he air condens es into wa ter d roplet s on the coil. This water drains to a pa n lo ca[...]

  • Page 35

    35 geappl ia nces. com W ALL C ASE WITH R AD 10 DRAIN KIT Ex ter nal Drain. See pa ge 36 for i nternal drain. SEE P AGE 36 NOTE #6 SCREWS REAR GRILLE “A” MET AL “B” PLAS TIC NEOPRENE SPONGE GASKET 1/2" O.D. 90° ELBOW DRAIN TUBE STEEL MOUNTING PLA TE USE TYPE “ A ” SCREW FOR MET AL CASE (RAB71A) AND TYPE “B” SCREW FOR MOLDED CA[...]

  • Page 36

    36 W ALL C ASE WITH R AD 10 DRAIN KIT Internal Drain . Se e p age 3 5 for ex ter nal drain. SCREWS “A” MET AL “B” PLAS TIC NEOPRENE SPONGE GASKET STEEL MOUNTING PLA TE USE TYPE “ A ” SCREW FOR MET AL CASE (RAB71) AND TYPE “B” SCREW FOR MOLDED CASE (RAB77) NO TE : SHADE D P AR TS AND SCREWS INCLUDED WITH RAD1 0 DRAIN KIT . THE 90° E[...]

  • Page 37

    37 geappl ia nces. com Duc ted Installations 4 100 and 61 0 0 Series Zonel ine ® u n i ts m a y be u se d i n d u ct e d i n st a l l a t i on s . With a ducted instal lation it is possible to conditi on the air in t wo ar eas that hav e a common wall sepa rating them. A speci al adap ter mounts on the wall case and a transit ion piece direc t s t[...]

  • Page 38

    38 D U CT E D A PP LI CA TI O N (AZ 2 5 00 / 2 800 / 2 900 /3 500 /3 800 /3 900 / 4 1 00 / 6 1 00 S E R I E S) 44" DUCT AD APTER EXTENSION HAS 1/2" INSULA TION Notes : 1. RAK605 2 kit includes duct adap ter , transition and mounting hardware . 2. R AK60 1 duct ex tension may be installed at either end of the RAK60 5 2 duct adapter . Maxim[...]

  • Page 39

    39 geappl ia nces. com D U CT E D D ET A IL ED SI D E V I EWS (AZ 2 5 00 / 2 800 / 2 900 /3 500 /3 800 /3 900 / 4 1 00 / 6 1 00 S E R I E S) See pag e 38 for a ll notes Line Cord Insta llatio n CAULK* Sub-Base Ins tallation ANY CONSTRUCTION 12-3/4" MAX. 6-1/2" 1 0" 7 -3/32" RAK6052 ADAPTER 16-1/8" TRANSITION ROOM CABINET 3/[...]

  • Page 40

    40 E x terio r Grilles Four s t yles of outdoo r g rilles are availab le for ex ter ior treatment s. T he s tandard stampe d aluminum grille (RAG60), th e m o l de d a r c h it ect ur a l l ou ve r e d e xt e r i o r g ri ll es ( RA G 6 1 -6 3 ) and the extruded alumi num ar ch itectur al louv er ed grill e (RAG 6 7). All grilles inclu de air defle[...]

  • Page 41

    41 geappl ia nces. com The arc hit ectura l design of a build ing may dictat e the use of sp ecial or oversi zed l ouvers for aes thet ic re asons . Louvers other tha n s tandard Zoneline ex terio r g rilles ma y b e u sed on the Z oneli ne unit, howeve r , these spec ial lou vers, or any special ex terior archit ec tural treatment s of the buildin[...]

  • Page 42

    42 P o we r C o n n ecti on f or 4 1 00 and 6 1 0 0 Serie s Z o neline ® Uni t s All 4 100 an d 6 1 00 Serie s Zonelin e un it s are equi pped wi th universal heater s allo wing cha ssis installat ion flex ibilit y . The Zoneline unit s are conn ec ted to t he b uilding po wer s upply by a uni que power conne ct ion kit . By u tiliz ing a se parat[...]

  • Page 43

    43 geappl ia nces. com Ty p e Mfg Pa r t No Conf igu ratio n 15 AM P T andem NEMA6 - 15R Hubbell P& S 5 6 61 5 6 61 20 A MP Perpendicular NE MA 6 -2 0 R Hubbell P& S 5 4 61 587 1 30 AM P Large T andem N EM A 6 -3 0 R Hubbell P& S 9330 5930 Es sential Elemen t s Ordering O ver view R AK4 0 02 A Wir ing harne ss can b e o rdered separa te[...]

  • Page 44

    44 M a x i mu m C o n ne ct ed L oa d Th e m axi mu m c on n ect ed loa d o f a Z one l in e ® unit occ urs when the uni t is in res istanc e heating operatio n. The maximu m amper age shown in the tables below is the c ombined tot al of the resist ance heater and the indoor f an mot or . 230/208 -Volt Line - Cord Connec te d Unit s Power Connec t[...]

  • Page 45

    45 geappl ia nces. com Form ul a for Calcu lati ng Operating Costs Using Above Data: Norma l Y earl y Oper ating Data (Cooling Hour s base d o n 75 °F indo or temperature wit h air cond ition er s ized to me et the desi gn con ditio ns.) ASHRAE Heating Estimated Degree Cooling Location Days Hours ALABAMA Birmingham 2,551 1,390 Huntsville 3,070 1,3[...]

  • Page 46

    T ypical 4 1 0 0 Ser ies, 23 0/ 208-V olt Wir ing Dia gram 46[...]

  • Page 47

    47 geappl ia nces. com T ypical 4 1 0 0 Ser ies, 23 0/ 208-V olt Schematic Diagram[...]

  • Page 48

    48 T ypical 6 1 00 Ser ies, 23 0/ 208-V ol t Wir ing Dia gram[...]

  • Page 49

    49 geappl ia nces. com T ypical 6 1 00 Ser ies, 23 0/ 208-V ol t Schematic Diagram[...]

  • Page 50

    50 The following are sugge sted specif ications for the Zoneline ® 4100 Series Packaged T ermin al A ir Conditio ner and the 6100 Series Packaged T er minal H eat P ump. The con tract or wi ll fu rnis h Pa ck aged T erm in a l A ir Co nd it io ne rs o f th e siz es a nd c ap ac it ie s s ho wn on th e s c hed ul e and in th e speci fi cation s. Th[...]

  • Page 51

    51 geappl ia nces. com Suggested Bid Form Specif ic ations (c onti nued) Heat pump unit shal l incl ude Rev erse C yc le Defr ost that auto matica lly begins a defro st cycle when micr opr ocessor determi nes criter ia for def rost ing has been met . Defros tin g shall be accompli shed by sys tema tically ceasing he at pump oper ation, pausing to a[...]

  • Page 52

    52 Z o neline ® Chassis Nomenclature EX A MPLE Rec epta cles/ Su b-Bases The Z oneli ne chass is is iden tified by a model numbe r defining th e t yp e o f u nit , c ool i ng ca pa c ity , e l ectr i c al in f or ma ti on and optio nal f eatur es inc luded on the un it. When specifying or orderi ng t he Zoneline chassi s us e of thi s no menclatu [...]

  • Page 53

    53 geappl ia nces. com Preliminar y Specif ications Deluxe series – cooling & electric heat Dry Air 25 4100 series units Dry Air 25 230/208V Models AZ41E07D AZ41E09D AZ41E12D A Z41E15D A Z41E07DAP AZ41E09DAP AZ41E12DAP Capacity Cooling BTUH 7,300/7,100 9,450/9,250 11,800/11,600 14,700/14,500 6,800/6,600 9,000/8,800 11,200/11,000 EER (BTU/Watt[...]

  • Page 54

    54 Complet e Ac cessor y L ist Kit Number D e s c r i p t i o n F o r A d d i t i o n a l I n f o r m a t i o n R e f e r t o P a g e R A A63 Spa re F ilte rs for A Z290 0, A Z3900, A Z4 100, A Z580 0 and A Z6 10 0 Se ri es uni t s 11 R A B71 A Ste el Wall Ca se – 13 - 3/ 4" d ee p 22 R A B711 6 Steel Wall Ca se – 16" de ep 22 R A B7 [...]

  • Page 55

    55 geappl ia nces. com Gener al Installation S uggest ions Many times po or or non- exis tent caulking around the ex ter ior of t he w all ca se result s in ai r inf ilt ratio n, cau sing the unit to run ex cessi vel y . One way to ch eck f or air in filtration is to look unde r and aro und the unit to the outdoo rs. If you c an see ligh t, ther e [...]

  • Page 56

    56 Gener al Installation S uggest ions Duc ted Installation Comment s New Installat ions The GE Zoneline ® 4 1 00 a nd 6 1 00 S er ie s ar e a pp r ov ed f or du cte d i ns ta ll atio n u si ng th e G E Du ct A da pt er m ode l RAK 60 5 2 an d t he G E D uct Exte ns i on RAK 60 1. A fiel d- fa bri c at ed du ct ex tension wi th the same interi or [...]

  • Page 57

    57 geappl ia nces. com Note s[...]

  • Page 58

    58 Note s[...]

  • Page 59

    Alph abet ical Ind ex Categor y Page N o. Accesso r y L ist 54 Application Comment s 20 Auxilia r y Co ntrol Set tings 12 – 13 Case Dimensions 2 1 Cent ral De sk Cont rol 1 4 Condensate Disposal Systems 34– 3 6 Coolin g/Heat Pump Per for mance Data 4 5 Ducted Installations 3 7 – 39 Dr y Air 4 Electric al Con nection 42 Essenti al Element s Or[...]

  • Page 60

    1 0 0 y ears o f in nova tio n an d we’ re j ust ge t ti ng sta r ted F or mo r e th an a c e n tu r y , G E ha s b ee n c om mi tt ed t o p r odu c i n g i nn ov at i v e p r od u cts that cha nge t he way people live. The resu lt of thoroug h resea rc h and rigorous testing, G E a p p l i a n c es a r e de si gn ed f o r y ea rs o f de pe nd a [...]