GE AF-300 manual

User’ s Guide TM AF-300 C11[...]

1 BEFORE USING THIS PR ODUCT ...... 11 1 - 1 R ECEIVING I NSPECTIONS .................. 11 1 - 2 A PPEARAN CE ................................... 12 1 - 3 H ANDLING THE P RODUCT ................. 13 1 - 4 C ARRYING ....................................... 14 1 - 5 S TORAGE AN D TRANSPORTATION ....... 14 2 INSTALLATION AND CON NECTION 15 2 - 1 O PERA[...]

- 1 - Safety Instructions Read this operation manual carefully and familiarize yourself with the operation of the drive b e- fore installation, connection (wiring), operation or maintenance and inspe c tion of the device. Be familiar with the drive, safety information, and safety signs b e fore using the drive. In this instruction manual, safety si[...]

- 2 - Compliance with low voltage directive in EU [Applicable to products with TÜV mark] ! CAUTION 1. Safe separation for control interface of this drive is provided when this drive is installed in overvoltage category II. PELV(Protective Extra Low Voltage) circuit or SELV(Safety Extra Low Voltage) circuit from external controller is connected to [...]

- 3 - Compliance with low voltage directive in EU [Continued] ! CAUTION Use of wires specified in Appendix C of EN 60204 is recommended. *1 Th e applicable frame and series of the molded case circuit breaker (MCCB) and earth leakage circuit breaker (ELCB) vary according to the capacity of the transformer of the equipment. For details of selection, [...]

- 4 - Instructions on use ! WARNING 1. This drive is designed to drive a three - phase induction motor and is not usable for a si n gle - phase motor or any other purposes. There is a risk of fire 2. This drive may not be used as is for an elevator, life - support system, or other purpose directly a f fecting the safety of humans. Safety precaution[...]

- 5 - Instructions on wiring ! WARNING 1. When the drive is connected to power, connect it via a line - protection molded case circuit breaker or an earth - leakage circuit breaker (Residual current operated protective device). Otherwise, fire could occur. 2. Be sure to connect the ground wire, otherwise electric shock or fire could occur. 3. Ensur[...]

- 6 - Instructions on operation ! WARNING 1. Be sure to put on the surface cover before turning the power ON (close). Never remove the cover while the power is applied to the drive. Ot herwise electric shock could occur . 2. Never operate switches with wet fingers. Otherwise electric shock could occur. 3. The interior of the drive may remain charge[...]

- 7 - Instruction on maintenance/inspection, and replacement ! WARNING 1. Do not commence inspection work until at least five minutes after the power has been turned off (open). (In addition, make sure that the charge lamp has gone off and check that the DC voltage between terminals P(+) and N( - ) does not exceed 25V DC.) Otherwise electric shock [...]

- 8 - Preface Thank you for purchasing our AF - 300C11 series drive. This product is used to drive a 3phase electrical motor at variable speed. Incorrect use of this product may result in person al injury and/or property damage. Read all o p erating instructions before using this device. Since this manual does not cover the use of option boards, et[...]

- 9 - AF - 300C11 Model Numbering System Diagram Description GE Product Code AF - 300 Drive Family Input Voltage 2 = 230V 50/60 Hz Input Phases 1 = Single Phase 3 = 3 Phase Horsepower F50 = 1/2 Hp 001=1 Hp Factory Installed Options X= Keypad Enclosure Type 1=IP20 Product Revision A = 1st Revision B = 2nd Revision Minor Product Revision 1 = 1st Mino[...]

- 10 - AF - 300C11 HP Rating Enclosure Rated Output Cu r rent (A) Overload (150% 1min.) AF - 300C11 Model No. Catalog No. Dimensions H x W x D (inches) Weight (lbs) 230VAC, 3 phase, 50/60Hz Input 1/8 IP20 0.7 1.1 6KC1123F12X1 * * D5674 4.72 x 3.15 x 3.23 1.3 1/4 IP20 1.4 2.1 6KC1123F25X1 * * D5675 4.72 x 3 .15 x 3.43 1.3 1/2 IP20 2.5 3.8 6KC1123F50[...]

- 11 - 1 Before Using This Product 1 - 1 Receiving Inspections Unpack and check the product as explained below. If you have any questions or problems with this product, please contact GE FUJI Drives or your local GE distributor. (1) Check t he ratings name plate to confirm that the delivered product is the ordered one. ¬ MODEL : Drive Type - INPUT[...]

- 12 - 1 - 2 Appearance (1) (2) (3) (1) Surface cover (2) Keypad panel (3) Frequency setting POT (VR) (built - in POT) (4) Ratings nameplate (5) Heat sink (6) Cooling fan (2 HP or more) (7) Charge lamp CRG (8) Con trol terminal block (9) Main circuit terminal block 3 - phase230V[ G,L1/R,L2/S,L3/T,P1,P(+)] Single - phase 230V [ G,L1/L,L2/N,P1,P(+)] [...]

- 13 - 1 - 3 Handling the Product Remove the surface cover as explained below. (1) For 1/8 to 1 HP Grasp the upper and lower parts of the cover with both hands and pull it to the front of the drive. (2) For 2 to 5 HP Expand t he lower part of the cover horizontally, lift the cover to the front, and then remove it.[...]

- 14 - 1 - 4 Carrying Always hold the main unit while carrying this product. If it is carried by the cover or parts and not the main unit, the product may b e damaged or dropped. Force must not be applied to the drive cover during carrying because it is made of plastic. 1 - 5 Storage and transportation Store and transportation this product under th[...]

- 15 - AF - 300C11 4 ” ( 10 cm ) 4 ” ( 10 cm ) 0.4 ” (1 cm ) 0.4 ” (1 cm ) 2 Installation and Con nection 2 - 1 Operating Environment Install this product at a place satisfying the conditions listed in Table 2 - 1 - 1. Table 2 - 1 - 1 Operating environment Item Specifications Place Indoor Ambient temperature - 10 to +50 °C (+14 to +122°F)[...]

- 16 - ° If two or more drives need to be installed in the same device or control panel, they should be a r- ranged horizontally to minimize the influence of heat between them. If two or more drives must be installed ve r tically, place a plate between them to prevent the upper drive from being affected by heat from the lower drive. Figure 2 - 2 -[...]

- 17 - 2 - 3 - 2 Connecting the main circuit and ground terminals Table 2 - 3 - 1 Functions of main circuit and ground termina ls Symbol Name Explanation L1/R,L2/S,L3/T Connects 3 - phase power.(3 - phase 230V input) L1/L,L2/N Main power supply input Connects single - phase power. (Single - phase 230V input) U, V, W Drive output Connects 3 - phase [...]

- 18 - (3) DC reactor connecting terminal [P1, P(+)] Use this terminal to connect a input power - factor co r recting DC reactor (optional). Remove the jumper co n nected in the factory before connecting the DC reactor (see Figure 2 - 3 - 2). Use diagonal cutting pliers to cut the surface cover ba r riers from P1, P(+) terminals before connection. [...]

- 19 - (2) Run/stop command terminal (FWD, REV) FWD terminal is short - circuit to CM terminal in the factory. Pressing the RUN key on the keypad panel can start forward operation. If function F02 is 0, short - circuit FWD an d CM and press the RUN key for fo r ward operation, or short - circuit REV and CM for reverse operation. If function F02 is [...]

- 20 - ! CAUTION 1. Noise is generated from the drive, motor, and wiring. Take care that this noise does not cause malfunctions in peripheral sensors and equi p ment, otherwise accidents could occur . (4) Control terminal arrangement, screw size, and tightening torque Figure 2 - 3 - 7 shows the control terminal block arrang e ment. Screw size: M2.5[...]

- 21 - Table 2 - 3 - 2 Functions of control circuit terminals Classifi - cation Termi - nal symbol Terminal name Detailed specifications Remarks 13 Power supply for var i able resistor Used as pow er supply for frequency setting device (POT: 1 to 5 k Ω ). (+10Vdc 10mA max.) 12 Frequency setting voltage input 0 to +10Vdc /0 to 100%,0 to +5Vdc /0 t[...]

- 22 - Classifi - cation Termi - nal symbol Terminal name Detailed specifications Remarks Analog output FM, 11 Analog monitor Data selected between the following items is output with DC voltage: Output f requency PID feedback value Output current DC link circuit voltage * Up to two analog voltmeters (input impe d- ance : 10 k Ω can be connected. [...]

- 23 - 2 - 3 - 4 Connection examples 1) Keypad panel operation 12 V U W 13 FWD 11 X1 REV CM X3 30C 30B 30A X2 L1/L L2/N L2/S L1/R L3/T 3 - phase 230V input series 200 to 230V 50/60Hz P1 N( -) M FM C1 *1 The RUN and STOP keys on the keypad panel can be used to start and stop the operation and the frequency setting POT (VR) can be used to set a frequ[...]

- 24 - 2) External operation *1 Use this connection to start, stop the operation and set the frequency with external signals. 0 to +10V dc can be set while function F01 is set to 1 and 4 to 20mA can be set while function F01 is set to 2. Set fun c tion F02 to 1~4. *2 Remove the jum per between the P1 and P(+) terminals before connecting the optiona[...]

- 25 - 3) Connection to PLC (when exter nal thermal O/L relay is used) 12 V U W 13 FWD 11 X1 REV CM X3 30C 30B 30A X2 (THR) L2/S L1/R L3/T P P(+) N( -) P(+) M FM C1 X3 EXT INT PLC MCCB Frequency setting POT (VR) +10Vdc 250oh 22koh Pulse output 0V 0V Analog monitor Alarm output for any fault To 11 terminal Analog meter +24 to +27Vdc P L C 24dcV Exte[...]

- 26 - 4) Connection to PLC (when analog signal is input from PLC) 12 V U W 13 FWD 11 X1 REV CM X3 30C 30B 30A X2 (THR) L2/S L1/R L3/T P1 P(+) N( -) P(+) M FM C1 MCCB Frequency setting voltage input +10Vdc 250 Ω 4.7k Ω 22k Ω Pulse output 0V 0V Analog monitor Alarm output for any fault To 11 terminal Analog meter G G +2 4 to +27Vdc P L C 24Vdc[...]

- 27 - 2 - 4 Others 2 - 4 - 1 Harmo nic component A harmonic component which may influence the phase - advance capacitor and generator is included in the drive input current. If necessary , connect a power - factor correcting DC reactor (DCR) (o p tion) for the drive. 2 - 4 - 2 Noise When noise generated from the drive may affect peripheral equipme[...]

- 28 - 3 Operation 3 - 1 Inspection and Preparation before Operatio n Check the following before operation: (1) Check whether the connection is correct, For 3 - phase 230V series, check whether the power supply is connected correctly to the L1/R, L2/S and L3/T terminals. For single - phase 230V series, check whether the pow er supply is co n- necte[...]

- 29 - 3 - 3 Trial Run The motor rotates when a frequency value and running command are input from the keypad pane l or external signal terminal. Refer to Table 3 - 3 - 1. Use a low frequency (about 5Hz) for trial runs A frequency can be set using the built - in frequency setting POT (VR) , and forward/stop can be performed using the keypad panel w[...]

- 30 - Digital display In program mode: Shows function codes and data codes. In Operation mode: Shows the output fr e- quency and output current, etc. In Trip mode: Shows a code indicating the causes of t he trip. ! WARNING 1. The STOP key is valid only when the function has been set. Assign another switch to emergency stops, otherwise accidents co[...]

- 31 - 4 - 2 Operating Keypad Panel 1) Switching monitor The display can be sw itched between frequency display and output current display by pressing the in Operation mode. 2) Stopping operation Operation is started when the RUN is pressed, and is stopped when the STOP is pressed wh ile function F 0 2 is set to 0 , 1 ,or 3 . The rotation direction[...]

- 32 - Procedure Display 1 Press the key to set the program mode. 6 0. 0 F 0 0 2 Press the key to se lect a function. * F 0 1 3 Press the key to display data. 1 4 Press the key to change the data. 2 5 Press the to save the data. F 0 2 6 6 0. 0 * The function code display changes as shown below. The o01 to o11 are displayed only with o 0 0 set to 1 [...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 33 - FUNC DATA 5 Selecting Function 5 - 1 Function Selection List Table 5 - 1 - 1 Table of Function Selection List Func - tion code No . Name Setting range Unit Min. unit Factory set ting Change during operation User setting F00 Data prote[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 34 - FUNC DATA Func - tion code No . Name Setting range Unit Min. unit Factory setting Change during operation User setting F10 Electronic thermal overload rel ay (S e lect) 0:Inactive 1:Active (for 4 - pole standard motor) 2:Active (for 4[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 35 - FUNC DATA Func - tion code No. Name Setting range Unit Min. unit Factory setting Change during operation User setting E01 X1 terminal function - - 0 N E02 X2 terminal function - - 2 N E03 X3 terminal function Use the code values liste[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 36 - FUNC DATA Func - tion code No. Name Setting range Unit Min. unit Factory setting Change during operation User setting P00 Motor characteristics 0 to 10 - - 2 Y Func - tion code No. Name Setting range Unit Min. unit Factory setting Cha[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 37 - FUNC DATA Func tion code No. Name Setting range Unit Min. unit Factory setting Change during operation User setting o00 RTU Option 0 : Inactive 1 : Active - - 0 Y* o01 Address 1 to 247 (Max – 31 Drives) 1 Y* o02 Mode select on no r [...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 38 - FUNC DATA 5 - 2 Details of Each Function Data protection Set data can be locked to prevent it from being changed by mis take when using the keypad panel: 0 Data can be changed. 1 Data is protected. Data is changed when the STOP + or k[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 39 - FUNC DATA Operation method The following four values can be selecte d: 0 Keypad operation [ RUN STOP key ] The motor runs when the RUN key is pressed and decelerates - to - stop when the STOP key is pressed. The rotation direction dep[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 40 - FUNC DATA GE START SOFTWARE SELECTION DURING TERMINAL OPERATION NOTE) Safety software does not work at AUTO RESET mode and PRGRAMMING mode. RESET FWD OUTPUT ALARM RESET FWD OUTPUT ALARM ER6 RESET Active : Setting 3 or 4 Inactive : Set[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 41 - FUNC DATA Maximum output frequency This function sets the maximum output frequency. 5 0 to The maximum output frequency can be set with a resolution of 1 Hz in a range b e tween 50 and 120 Hz. 120 ! CAUTION High - speed operation can [...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 42 - FUNC DATA Base frequency This function sets a base frequency (branch point between constant torque characteristic and co n stant output characteristic). 2 5 to The base frequency can be set with a resolution of 1 Hz in a range between[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 43 - FUNC DATA Torque boost This function can choose between 32 types of boost according to the load type and motor characteri s- tics. 0 to 1 2 Lower to 3 1 Higher Electronic thermal O/L relay (Select) This function is used to select betw[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 44 - FUNC DATA Electronic thermal O/L relay (the r mal time constant) 0. 5 to 1 0. 0 The figure on the right shows the continuous permissible current with F10 (electronic the r mal O/L relay [Select]) = 1 . The figure at right shows the co[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 45 - FUNC DATA The graph at right shows the ele c- t ronic thermal O/L relay ope r ating characteristics. Output cu r rent va l- ues for the electronic thermal opera t- ing levels (values set with function F11) are plotted horizontally and[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 46 - FUNC DATA F14 Restart mode after momentary power failure This fun ction determines whether operation is restarted upon recovery from momentary power failure: 0 Inactive Failure while drive is stopped: The stop status is continued afte[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 47 - FUNC DATA Gain (for frequency setting signal) This function outputs the frequency obtained by multiplying the reference frequency by a r a tio. This function selects an analog input signal level with a value from 1 to 4 that is set by[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 48 - FUNC DATA DC injection brake (starting frequency) This function sets 3.0Hz (fixed) as the starting frequency of DC injection brake. DC injection brake (Braking level) This function sets a DC brake current level. Levels can be set in 1[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 49 - FUNC DATA Starting frequency Stop frequency These functions set a starting or stop frequency in a range from 1 to 6 Hz in 1Hz step. 1 1Hz to 6 6Hz Data cannot be changed. Motor sound (carrier freq.) This function changes the motor ton[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 50 - FUNC DATA Motor sound (sound tone) This function adjusts the motor operation sound when a value of 7 or less is set with function F26. 0 Level 0 to 3 Level 3 FM terminal (voltage adjust) This function regulates the frequency meter vol[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 51 - FUNC DATA 30Ry operation mode This function sets the operation mode of alarm output for any fault (30Ry). * The status without drive power supply is the same as the status when drive is tripped. F36 Normal op eration Tripped 0 ( Excit[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 52 - FUNC DATA X1 terminal function X2 terminal function X3 terminal function 0 Multistep frequency selection 1 (SS1) 1 Multistep frequency selection 2 (SS2) f 1 : Frequency selected with F01 (keypad panel/analog/freq. setting POT ) f2 : F[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 53 - FUNC DATA 7 Link operation selection (LE) Operation setting can be done by commands from RS485 when the LE terminal is connected to the CM terminal. A command from RS485 is ignored when the LE terminal is disconnected from the CM term[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 54 - FUNC DATA Jump frequency 1, 2, 3 These functions jump frequencies to prevent overlap b e- tween the load mechanical resonance p oint and drive output frequency. Up to three jump points can be set. These function do not operate when 0H[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 55 - FUNC DATA Operation time This function displays the integration time of power supply applied to the drive. 0 to 655 are di splayed to indicate 0 to 65500 hours. If the integration time exceeds 65500 hours, 65500 is displayed continuou[...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 56 - FUNC DATA Data initialization This function initializes data items set with all functions to values set in the factory. 0 Manually set value 1 Initialized (factory set value ) The display is changed from 0 to 1 when the STOP and keys [...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 57 - FUNC DATA PID control (Feedback signal) This function selects a PID control feedback signal. 0 Terminal 12 (0 to +10Vdc) 1 Terminal C1 (4 to 20mAdc) 2 Terminal 12 (+1 to +5Vdc) PID control (P - gain) This function sets a P - gain. 0. [...]

Change during operation: N = impossible, Y* = possible (enabled by using ), Y = possible (enabled by using ) - 58 - FUNC DATA In PID control, an output frequency is adjusted to a feedback value. Use F 0 1 to set a frequency and H 2 1 to make the feedback value and the refe r- ence value equal. Option selection (RS485 RTU communication) 0 : Option i[...]

- 59 - 6 Protective Function 6 - 1 List of prot ective functions When the protective function is activated, drive output is instantly cut off (while the motor coasts until it is stopped), and an alarm is issued, and the details of the alarm are displayed on the keypad panel. Table 6 - 1 - 1 List of Protec tive Functions Alarm Name Keypad panel di s[...]

- 60 - Alarm Name Keypad panel di s- play Contents of operation Memory Error Er1 If memory error occurs, such as a missing or invalid data, output is shut down, an alarm is issued , and the drive is tripped. CPU Error Er3 If CPU e rror occurs because of noise, etc., output is shut down, an alarm is issued, and the drive is tripped. Operating Error [...]

- 61 - 7 Troubleshooting 7 - 1 In case of tripping In the event the drive tripping, diagnose by the help of the al arm display as shown below. (1) Overcurrent (OC) Overcurrent du r- ing acce l er a tion OC1 Overcurrent du r ing deceleration OC2 Overcurrent while ru n- ning at constant speed OC3 Remove short - circuit or ground. Reduc e load or e x [...]

- 62 - (2) Overvoltage(OU) Consider using DC i n- jection brake. Reduce regenerating load. Reduce moment of i n- ertia. Prolong decelerating time. DC injection brake used? Can decelerating time be prolonged? Prolong accelerating time. Can a ccelerating time be prolonged? Occurs on compl e tion of steep acce l eration? Can the moment of inertia of l[...]

- 63 - (3) Undervol tage(LU) (4)Overheating of heat sink (OH1) (5) External alarm input (OH2) Has (momentary) power fai l- ure occurred? Reset and restart o p er a- tion. (If F14 is 0,1) Faulty parts or loose co n ne c- tion in power control circuit? Replace faulty parts and fix connection. Power supply voltage within specified value? Any load requ[...]

- 64 - (6) Drive overload (OLU) or motor overload (OL) OL OLU Do characteristics of ele c- tronic thermal O/L relay and those of motor ove r- load match? Set to correct level. Is electronic thermal O/L relay setting co r rect? Connect thermal O/L relay externally. Probable faulty d rive or error b e cause of noise, etc.. Contact GE Fuji. Load exces[...]

- 65 - (7) Memory error (Er1) CPU error (Er3) (8) RS485 Communication Error (Er8) [In case RS485 communication is not used] * For Er8 measures when using RS485, refer to the instruction manual for optional RS485 co m munication card. Set o00 to 0. o00 is set to 1? No Yes Probable faulty drive. Contact GE Fuji. Communication Error Er8 No Reset analo[...]

- 66 - (9) Input phase failure (Lin) and imbalance Is the inter - phase imbalance ratio within 2%? Are all the three phases of the input voltage supplied? No Yes Yes Connect the input wires correctly. Lin Probable faulty drive. Co n tact GE Fuji. No Exam ine the power supply system to satisfy the specification value.[...]

- 67 - 7 - 2 Other trouble (1) When motor does not rotate. Note : Verify the function settings for the operation co m- mands and frequency setting values on the keypad panel. Check for failures such as low voltage, phase failure, loose conne c- tion, and poor contact, and remedy accor d- ingly. No No Yes Yes No No No No No Yes Yes Yes Yes No No No [...]

- 68 - The motor does not rotate if the following commands are given. 1) An operation command is given while coast - to - stop command is output to the control terminals. 2) Both operation command FWD and REV are input. (2) When motor rotates but the speed does not change . In the following cases, change of motor speed is also restricted. 1) Bias f[...]

- 69 - (3) When motor stalls during acceleration (5) When function change disabled (4) When motor generates abnormal heat Motor stalls during a cce l- eration Use thicker cable for wi r- ing between drive and m o- tor, or shorten wi r ing length. Special motor in use? Reduce torque of load or increase drive c a pac ity. Torque of load exce s sive? [...]

- 70 - 8 Maintenance and Inspection Execute the daily inspection and perio dic inspection for preventing a fault and ensuring long - term reliability. Note the following regarding the work. 8 - 1 Daily Inspection During the operation and conduction, the visual inspection for abnormal operation is executed from the outside without rem oving the cove[...]

- 71 - Table 8 - 2 - 1 Periodic inspection list Check part Check item How to inspect Evaluation criteria Environment 1) Check the ambient air tem - perature, humidity, vibration, atmo s phere (dust, gas oil mist, water drops) 2) Are foreign matter or dan gerous o b jects such as tools not left around the equi p ment? 1) Measure by visual i n specti[...]

- 72 - Check part Check item How to inspect Evaluation criteria Resistor 1)Unpleasant smell and crazing of the insulation b y overheating 2)No open circuit? 1)Olfactory and visual inspection 2)Visual inspection or use a multimeter by removing a connection on one side. 1)Not abnormal. 2)Less than about ± 10% of the indicated resistance value Trans [...]

- 73 - 8 - 3 Electrical measurements in the Main Circuit The indica ted values depend on the meter types because of harmonic components included in the voltage and current of the main power supply (input) and the output (motor) side of the drive. Therefore, when measu r ing with a meter for the commercial power frequency, u se the meters shown in T[...]

- 74 - [In the case of 3 - phase input series] [In the case of single - phase input series] Figure 8 - 3 - 1 Diagram for connections of meters 8 - 4 Insulation Test As much as possible, do not test the drive with a megger because an insulation test was done at shipping from the factory. If a megger test must be done, test as described below. If the[...]

- 75 - (2) Insulation test in the control circuit The megger test and the dielectric strength test must not be executed in the control circuit b eca use those parts will be damaged and cannot be repaired. Use a high - resistance multimeter for the control circuit. 1 Remove all external wiring from the control circuit terminals. 2 Execute a continui[...]

- 76 - 8 - 6 Warranty Service The purpose of the following section is to pr o vide specific instructions to the user of the AF - 300C11 drive regarding warranty administr a tion and how to obtain assistance on both in - warranty and out - of - warranty equipment. If assistance is required to determine warranty status, call: GE Fuji Drives USA, Inc.[...]

- 77 - IN - WARRANTY FAILURE CHECKLIST To assist with warranty troubleshooting, the followi ng information is r e quired. This data is needed to evaluate the cause in an effort to eliminate any further failures. Model No.:_____________________________________________________________ Serial No.:_______________________________________________________[...]

- 78 - 9 Specifications 9 - 1 Standard Specifications 1) Three - phase 230V input Item Specifications Drive HP 1/8 1/4 1/2 1 2 3 5 Nominal applied motor *1 (HP) 1/8 1/4 1/2 1 2 3 5 Rated output capacity *2 (kVA) 0.28 0.56 1.0 1.6 2.8 4.0 6.6 Voltage(V) 3 - phase, 200V/50Hz, 200, 220, 230V/60Hz (Proportional to input voltage) Rated current (A) 0.7 1[...]

- 79 - 2) Single - phase 200V input series Item Sp ecifications Drive HP 1/8 1/4 1/2 1 2 3 Nominal applied motor *1 (HP) 1/8 1/4 1/2 1 2 3 Rated output capacity *2 (kVA) 0.28 0.56 1.0 1.6 2.8 4.0 Voltage(V) • 3 - phase, 200V/50Hz, 200, 220, 230V/60Hz (Proportional to in put voltage) Rated current (A) 0.7 1.4 2.5 4.0 7.0 10.0 Overload capacity •[...]

- 80 - 9 - 2 Common specifications Item Specifications Remarks Maximum output fr e- quenc y • 50 to 120Hz (in 1Hz steps) Base frequency • 25 to 120Hz (in 1Hz steps) Starting fr e- quency • 1 to 6Hz (in 1Hz steps) Setting Carrier fr e- quency • 0.75 to 15kHz (Vector - distribution PWM control selectable at 7kHz or less) When operating at a c[...]

- 81 - Item Specifications Remarks Fr equency jump control • Jump frequency (3 points) and jump hysteresis width (1 point) can be pr e- set. Restart after momentary power failure • Drive restarts without causing drive - trip when power su p ply recovers. Control PID control • PID control function is pr ovided standard. Enclosure (IEC 60529) ?[...]

- 82 - Item Specifications Remarks Overload • Internal electronic thermal overload relay protects drive overload. Overvoltage • Detect the excessive DC link circuit voltage to stop drive. Overcurrent • Detect overcurrent due to over load on drive output side to protect drive Incoming surge • Detect incoming surge voltage between AC power an[...]

- 83 - Item Specifications Remarks Installation location • Indoor use only. Do not install a dusty location(Degree of pollution: 2) or expose to direct sunlight, corrosive gases, flammable gases. Ambient temperature • - 10 t o +50 ° C (+14 to +122 ° F ) Ambient humidity • 5 to 95%RH ( No condensation ) Altitude • 3300 Feet (1000 m) or les[...]

- 84 - 9 - 3 Dimensions Dimensions: Inches (mm) Series Model No. HP D D1 D2 D3 D4 6KC1123F12** 1/8 3.15(80) 2.70 (68.5) 1.07(27.2) 0.39(10) 1.7(43.2) 6KC1123F25** 1/4 3.35(85) 2.89(73.5) 1.27(32.2) 0.59(15) 1.9(48.2) 6KC1123F50** 1/2 3.74(95) 3.2 9(83.5) 1.66(42.2) 0.98(25) 2.29(58.2) 3 - phase 230V 6KC1123001** 1 4.72(120) 4.27(108.5) 2.65(67.2) 1[...]

- 85 - Dimensions Inches(mm) Series Model No . HP D D1 D2 D3 6KC1123002** 2 5.47 (139) 5.02 (127.5) 3.20 (81.2) 2.52 (64) 3 - phase 230V 6KC1123003** 3 5.47 (139) 5.02 (127.5) 3.20 (81.2) 2.52 (64) Single phase 230V 6KC1121002** 2 5.87 (149) 5.41 (137.5) 3.20 (81.2) 2.52 (64) ** Indicates product revision 4.33 (110) 3.86 (98) 0.24 (6) 2 - 0 0.2 (2 [...]

- 86 - Dimensions Inches (mm) Series Model No. HP D D1 D2 D3 3 - phase 230V 6KC1123005** 5 5.39(137) 4.9 4(125.5) 3.51(89.2) 2.83(72) Single phase 230V 6KC1121003** 3 5. 39(137) 4.94(125.5) 3.51(89.2) 2.83(72) 5.51 (140) 5.04 (128) 0.24 (6) 0.24 (6) 0.2 (6) 6.61 (168) 7.09 (180) 0.24 (6) 0.08 (2) 0.68 (17.2) D D3 0.47 (12) 0.47 (12) 1.56 (39.6) 5.0[...]

- 87 - 10 Options 10 - 1 Built - in Options There is an optional built - in card for RS485 RTU serial communication. Ask at the distributer for details. 10 - 2 External Option s Table 10 - 2 - 1 External Options Molded case circuit breaker The molded case circuit breaker (MCCB) is connected for protecting the main circuit wiring to the drive and fo[...]

- 88 - 11 Applicable DC reactors Connect ion method Symbols in parentheses ( ) are for single - phase 230V series. Fig. 11 - 1 - 1 Connection method of Input power - factor correcting DC reactor (DCR) Power supply Motor Input power - factor correcting DC r e actor E L1/R(L1/L) L2/S L3/T(L2/N) G U V W G P1 P(+) M 3~ ~ P1 P(+)[...]

- 89 - 12 Compliance with standards 12 - 1 UL/cUL sta ndards [Applicable to products with UL/cUL mark] 12 - 1 - 1 General The UL standards stand for Underwriters Laboratories Inc. and they are safety standards ai m ing at preve n- tion of fire and other accidents in the United States, thereby providing protection for operators, service pe r- sonnel[...]

- 90 - 12 - 2 Compliance with EMC directive in EU [Applicable to products with CE mark] 12 - 2 - 1 General The CE mark indicated on the AF - 300C11series concerns with European minister directorate d i rective 89/336/EEC concerning the environmental electromagnetic compatibility EMC, and other directives are not included. The CE mark does not prove[...]

- 91 - 13 Electromagnetic Compatibility (EMC) 13 - 1 General In accordance with the provisions described in the European Commission Guidelines Document on Council Directive 89/336/EEC,GE Fuji has chosen to classify the AF - 300C11 range of Drives as "Co m- plex Components". Classification as a "Complex Components" allow s a prod[...]

- 92 - Table 13 - 2 - 1 RFI filters Dimensions Drive HP Filter Type Rated Current Max. Rated Voltage Dimensions LxWxH (mm) Mount Dims Y x X (mm) Ferrite Ring Total Weight (kg) Three Phase 1/ 8 to 1HP EFL075SP2 (EFL - 0.75SP - 2) 6A 240Vac 9.57x3.35 x3.66 (243x85x93) 8.98x2.32 (228x59) OF1 3.3 (1.5) Fig. 13 - 2 - 1 Three Phase 2 to 5HP EFL370SP2 (EF[...]

- 93 - Note : For detail, refer to the instruction manual tha t comes with the RFI filter. Remark : To minimize the conducted radio disturbance in the power distribution system, the length of motor cable should be as short as possible. And it is user ’ s responsibility to confirm that the apparatus, which the Drives i n- stalled in, conforms to E[...]

- 94 - 13 - 3 Electromagnetic Compatibility (EMC) Recommended Installation Instru c tions It is necessary that thes e instructions must be followed to conformed to EMC Directive. Follow the usual safety procedures when working with electrical equipment. All electrical conne c- tions to the filter, Drive and motor must be made by a qualified electri[...]

- 95 - FWD REV CM 30C 30B 30A 12 V U W 13 11 P1 When power - factor correcti ng DC reactor is used. P(+) N( -) P(+) M FM C1 G Ferrite Ring Reverse operation command Alarm output for any fault Forward operation command Analog monitor Anal og meter Fig. 13 - 3 - 2 Recommended installation detail inside the enclosure Power supply 3 - phase 200 to 230V[...]

GE Fuji Drives USA, Inc. 1501 Roanoke Blvd. Suite 435 Salem, V A 24153 1-800-543-6196 www .GEindustrial.com GEH-6640 991213 FERGADV INR-Si47-0562-E[...]