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GE DH2000 manual

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Table of contents for the manual

  • Page 1

    Door-type High T emperature Dishwasher Installation/Operation Manual with Service Re placement Parts 2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618 T oll-free: 800/ 263-5798 3765 Champion Boulevard Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 T oll-free: 800/ 858-4477 Issue Date: 6.1.12 Manual [...]

  • Page 2

    COPYRIGHT © 2012 All rights reserved Printed in the USA For future reference, record your dishwasher information in the box below . Model Number__________________________ Serial Number_______________________ V oltage________________Hertz_____________ Phase__________________ Service Agent __________________________________ T el:____________________[...]

  • Page 3

    http://www .championindustries.com/canada/register REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below . In the U.S.A In Canada http://www .championindustries.com/register[...]

  • Page 4

    PR ODUCT REGISTRA TION BY FA X (336) 661-1660 in the USA 1-(800) 204-0109 in Canada IMPORTANT IMPORTANT Model Serial # Date of Installation: Company Name: T elephone #: ( ) --- Contact: Address: Address: T elephone #: Contact: Installation Company: (Street) Province Postal Code FA ILURE TO REGISTER YOUR PRODUCT MA Y VOID YOUR W ARRANTY PRODUCT REGI[...]

  • Page 5

    i Revision History Revision Revised Serial Number Revision Date Pages Effectivity Description 6.12.09 All D09037592 Released First Edition Revision History The Revision History can contain part number changes, new instructions, or information that was not available at print time. We reserve the right to make changes to these instructions without no[...]

  • Page 6

    ii Limited Warranty LIMITED W ARRANTY Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P .O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below . W arranty of Machines: Champion warrants all new machines of its manufac[...]

  • Page 7

    iii Revision History ........................................................................................................... i Limited Warranty ........................................................................................................... ii Model Descriptions ........................................................................[...]

  • Page 8

    iv Model Description Model Description 2000 Series High temperature hot water sanitizing dishwasher with built-in 40-70°F/22-82°C rise booster heater . 208-240V AC/60/1 & 3 Field convertible single or three phase Self-draining pump Automatic start Fresh water rinse 55 racks per hour/60-second total cycle time Rinse sentry Automatic drain valv[...]

  • Page 9

    1 NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the W arranty . 1. Inspect the outside of the dishwasher carton for signs of damage. 2. Remove the carton and inspect the dishwasher for damage. 3. Check for any accessories that may have shipped wit[...]

  • Page 10

    2 Installation Converting Straight-through Operation to Corner Operation Dishwashers are shipped from the factory for Straight-through operation. Refer to the diagrams below and on the next page to convert a Straight-through operation machine to a Corner operation machine. Dish racks enter and exit the sides of a straight-through machine. Dish rack[...]

  • Page 11

    3 Installation Converting Straight-through Operation to Corner Operation wall wall A A T o convert track guides and door-lift for corner operation: 1. Remove the rack guide (A); save the fasteners. Move (A) and re-attach as shown in the illustration at right. 2. Slide a dish rack through the machine to check the guide to dish rack clearance. The di[...]

  • Page 12

    4 Installation Electrical Connections A TTENTION A qualified electrician must connect the main incoming power to the dishwasher in accordance with all local codes and regulations or in the absence of local codes in accordance with the National Electrical Code. THREE PHASE POWER CONNECTION 208-240V/60/3 LINE IN L1 L2 L3 GRD Standard Dishwashers are [...]

  • Page 13

    5 A standard 3-phase operation dishwasher can be converted for 1-phase operation with the installation of a jumper wire on the main terminal and rewiring of the wash tank and booster tank heaters. A jumper wire, jumper bars and a new data plate are stowed on top of the wash tank heater junction box. T o convert the dishwasher from 3-phase to 1-phas[...]

  • Page 14

    6 Installation Hot W ater Connection NOTE: Plumbing connections must comply with all national and/or local plumbing and sanitary codes. The hot water connection is located at the lower left-rear side of the dishwasher . A 3/4" line strainer and pressure regulating valve (PRV) were installed at the factory . 1. The size of the incoming hot wate[...]

  • Page 15

    7 Installation NOTE: Consult a qualified chemical supplier for chemical supplies and chemical dispensing equipment. Chemical Dispenser Provisions Detergent Rinse-aid V ent Fan Control 1. A vent fan control signal is provided on a terminal block located inside the top-mounted control cabinet. The terminal locations are clearly marked. 2. The 120V AC[...]

  • Page 16

    8 Initial Start-up Installation Check List 1. Remove any protective lm from dishwasher . Check the interior for foreign material. 2. Make sure that the dishwasher is permanently located. 3. Make sure that all utility connections are complete. 4. Make sure that the chemical supply containers are full. 5. Make sure that the pump suction screen is [...]

  • Page 17

    9 Operation Normal Operation Mode Door Safety Switch Power Switch W ash T emperature Gauge Final Rinse T emperature Gauge Pressure Gauge In-cycle Light Follow the instructions below to operate the dishwasher in a Normal W ash Mode. A Rinse Sentry feature holds the dishwasher in a wash mode if the booster heater temperature is below 180ºF/82ºC. 1.[...]

  • Page 18

    10 Operation Normal Operation Mode (continued) Final Rinse Pressure W ash T emperature Final Rinse T emperature WINSTON-SALEM,NC CHAMPION INDUSTRIES, INC. 10 0 30 20 PSI 60 50 40 0 20 40 60 80 100 120 140 160 180 200 220 100 80 60 40 20 0 20 40 60 80 100 120 140 160 180 200 220 100 80 60 40 20 20-25 PSI 150°F/66°C 180-195°F 82-91°C 12. Opening [...]

  • Page 19

    1 1 Operation Rinse Sentry Operation Mode The nal rinse water temperature must be a minimum of 180ºF/82ºC during the final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, the dishwasher will enter a Rinse Sentry Mode of operation and extend th[...]

  • Page 20

    12 After Each Meal Period or every 8 Hours of Operation. 1. Press the lighted power switch to the OFF position. The power switch light will go out and the automatic drain cycle will operate for 10-minutes. 2. Flush the interior of the machine with fresh water . 3. Remove the scrap screens and remove debris in a waste container . 4. Flush the scrap [...]

  • Page 21

    13 Cleaning Cleaning and Maintenance At the End of the Day 1. Perform Steps 1-10 on the previous page. 2. Remove the upper and lower rinse and wash spray arms. The spray arms are interchangeable. 3. Unscrew the upper and lower rinse arm spindles (A). Remove the rinse arm assemblies 4. Clean the nal rinse arm nozzles using a small paper clip (B).[...]

  • Page 22

    14 Cleaning and Maintenance Minerals accumulate on the interior surfaces of the dishwasher . The deposits have a white haze and, in cases of heavy accumulation, may appear as a granular solid. The generic name for mineral deposits is lime. The removal of lime deposits is called de-liming. Y our dishwasher should be de-limed regularly; how often wil[...]

  • Page 23

    15 Cleaning and Maintenance Maintenance Daily Maintenance 1. Check all of the wash arm and rinse arm spray jets and clean as necessary . 2. Make sure the water supply is on and that the drain is not clogged. 3. Check the temperature gauges and/or displays to ensure that they are operating. 4. Make sure dish racks are in good condition. 5. Check the[...]

  • Page 24

    16 T roubleshooting Follow the troubleshooting guide below in the event that your dishwasher does not operate as expected. Perform the basic checks below before calling an authorized service agent: 1. Make sure that the main water supply is turned on. 2. Make sure that the main power is turned on. 3. Make sure the machine is clean. Condition Cause [...]

  • Page 25

    17 Service Replacement Parts Service Replacement Parts Illustrations Page W ash Pump/Motor Assembly ................................................................................................................................ 18 Booster Assembly .....................................................................................................[...]

  • Page 26

    18 Wash Pump/Motor Assembly 12 11 10 14 13 9 8 7 6 5 4 1 2 3[...]

  • Page 27

    19 Item Part Description Qty . No. No. 1 1 14134 SLINGER, W A TER 1 2 1 14135 NUT 9 3 1 14136 SCREW 9 4 1 14137 BACKPLA TE, PUMP 1 5 1 14138 GASKET , PUMP 1 6 1 14139 SEAL, PUMP 1 7 1 14140 W ASHER 1 8 1 14141 IMPELLER 1 9 1 14142 W ASHER 1 10 1 14143 W ASHER, LOCK 1 1 1 1 14144 NUT , IMPELLER 1 12 1 14145 HOUSING, PUMP 1 13 1 14322 CAP ACITOR 15 ?[...]

  • Page 28

    20 Booster Assembly 6 7 7 8 4 5 1 3 14 16 17 15 13 12 18 19 20 21 22 10 11 9 2 7[...]

  • Page 29

    21 Item Part Description Qty . No. No. 1 100184 NIPPLE, 3/4" NPT X CLOSE BRASS 2 2 100210 PLUG, 1/8" SST 1 3 100571 UNION, 3/4" NPT BRASS 1 4 102444 ELBOW , STREET 3/4" NPT X 90° BRASS 2 5 107550 V AL VE, PRESSURE REG. 3/4" NPT BRASS 1 6 107908 COVER, HEA TER 1 7 107966 NUT , HEX GRIP 10-32 SST W/NYLON 7 8 109069 THERMOST [...]

  • Page 30

    22 Control Panel Assembly 2 4 8 1 6 48 32 47 33 35 25 20 41 30 36 49 23 51 42 39 34 40 50 44 45 9 10 18 11 43 46 27 28 37 22 31 21 26 5[...]

  • Page 31

    23 Item Part Description Qty . No. No. Control Panel Assembly 1 100003 NUT , HEX PLAIN 1/4-20 SST 8 2 100007 SCREW , TRUSS HD. 10-32 X 3/8" SST 5 3 100100 SCREW , ROUND HD. 8-32 X 1/4" SST 19 4 100736 BOL T , HEX HD., 1/4-20 X 3/4" SST 4 5 100929 FUSE, A TMR-30, 600V ONE-TIME 3 6 103310 LUG, GROUND 1 7 104873 LABEL, GROUND 1 8 106026[...]

  • Page 32

    24 Wash and Rinse Spray Arm Assemblies 37 27 28 29 33 35 34 3 16 15 24 2 3 17 14 1 4 5 8 7 6 9 8 32 19 10 12 11 23 20 18 26 18 21 37 25 31 30 13 22[...]

  • Page 33

    25 Item Part Description Qty . No. No. 1 100135 GAUGE, PRESSURE 0-60 PSI 1 2 100156 LOCKNUT , 3/4" NPT BRASS 1 3 100171 BUSHING, RED. F ACE 3/4" X 1/2" BRASS 3 4 100599 CROSS, 3/4" NPT BRASS 1 5 100736 BOL T , HEX HD. 1/4-20 X 3/4" SST 2 6 102388 BUSHING, RED 1/2" NPT X 1/4" NPT BRASS 1 7 102525 TEE, RED. 3/4"[...]

  • Page 34

    26 Hood and Door Assembly 14 11 25 12 4 2 17 15 13 9 7 16 21 11 10 10 20 20 4 6 24 18 5 1 3 4 8 3 6 26 22 24 19 23 4 21 27 27 28 29 29 29 13[...]

  • Page 35

    27 Item Part Description Qty . No. No. Hood and Door Assembly 1 100002 BOL T , HEX HD., 1/4-20 X 1-3/8" SST 2 2 100738 BOL T , HEX HD., 1/4-20 X 1" SST 4 3 106014 NUT , HEX ACORN PLAIN, 1/4-20 SST 4 4 106026 W ASHER, FLA T 1/4" SST 21 5 107962 HANDLE, GRIP 2 6 107967 HEX, GRIP NUT , 1/4-20 SST W/NYLON 12 7 108954 HEX, GRIP NUT , 6-32[...]

  • Page 36

    28 T rack Assemby 5 6 7 9 3 4 1 2 8 11 10[...]

  • Page 37

    29 Item Part Description Qty . No. No. T rack Assembly 1 100003 HEX PLAIN NUT , 1/4-20 SST 6 2 100073 SCREW , TRUSS HD., 1/4-20 X 1/2" SST 6 3 100754 SCREW , FLA T HD., 10-32 X 1/2" SST 2 4 104985 HEX PLAIN NUT , 10-32 SST 2 5 106482 W ASHER, LOCK 1/4" SPLIT SST 6 6 106486 W ASHER, LOCK #10 SPLIT , SST 2 7 332021 TRACK, REAR 1 8 3320[...]

  • Page 38

    30 Wash T ank Heat, Drain, Screens, Hoses 3 4 10 10 8 5 9 2 1 1 3 11 12 25 13 14 15 16 16 17 18 19 20 21 22 23 24 1 1 6 7[...]

  • Page 39

    31 Item Part Description Qty . No. No. Wash T ank Heat, Drain, Screens, Hoses 1 107340 CLAMP , HOSE 4 2 1 14745 HOSE, DISCHARGE 1 3 104203 CLAMP , HOSE 2 4 1 14467 HOSE, SUCTION 1 5 332543 COVER, JUNCTION BOX 1 6 1 14472 HOSE, OVERFLOW 1 7 304816 STRAINER, DRAIN 1 8 107967 HEX, GRIP NUT 1/4-20 SST W/NYLON 1 9 106026 W ASHER, FLA T 1/4-20 SST 1 10 1[...]

  • Page 40

    32 32 Item Part Description Qty . No. No. Dish Racks, Line Strainer , PRV 1 2 3 4[...]

  • Page 41

    33 Item Part Description Qty . No. No. Dish Racks, Line Strainer , PRV 1 101273 DISH RACK, FLA T -BOTTOM AR 2 101285 DISH RACK, PEG AR 3 1 10768 STRAINER, LINE 3/4" BRONZE 1 4 107550 V AL VE, PRES. REGULA TING 3/4" (Optional) 1[...]

  • Page 42

    34 T imer Chart, Electrical Schematic Illustrations Page T imer Chart ................................................................................................................................ 35 Electrical Schematic .................................................................................................................. 36 Electrica[...]

  • Page 43

    35 Timer Chart TIME CY CLE - DH/MD2000 DWG. 114470-0/B 3/10/09 L.B. 60 10 02 0 40 30 50 70 90 80 100 100 80 90 70 50 30 40 20 01 0 60 60 10 02 0 40 30 50 70 90 80 100 100 80 90 70 50 30 40 20 01 0 60 7 SEC ONDS 12 SEC ONDS 1 SEC OND 40 SEC ONDS W ASH 0 40 60 SEC ONDS TOT AL CY CLE DWELL RINSE 41 53 53 60 SANIT ARY DWELL 40 41 60 seconds cy cle cons[...]

  • Page 44

    36 Electrical Schematic BY DA TE DESCRIPTION RE V. B RE V. The Dishwashing Machine Specialists RE V. DESCRIPTION DA TE BY CUSTOMER TO SUPPL Y RA TED VOL TA GE/PHASE/Hz, AS SPECIFIED PER ORDER, TO DISCONNECT SWITCH. ALL POWER SUPPLIED TO EACH CONNE CT ION POINT MUST CO MP LY WITH ALL LO CAL ELEC TRIC CO DES. SCALE DR.BY DA TE SHEET OF 1 & 3 PHAS[...]