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Generac Power Systems 004635-3 manual

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Table of contents for the manual

  • Page 1

    Automatic T ransfer Switch Owner’ s Manual A TS “HS” T ype Models: 004635-3 (200 Amp, 250 V olts) and 004678-2 (100 Amp, 250 V olts) This manual should remain with the unit.[...]

  • Page 2

    Generac P ower Systems, Inc., hereafter referred to as the “manufacturer”, cannot anticipate every possible circumstance that might involve a hazard. The warn- ings in this manual, and on tags and decals affixed to the unit are, therefore, not all-inclusive. If using a procedure, work method or operating technique the manufacturer does not spec[...]

  • Page 3

    T able of Contents 1 Safety Rules..........................................Inside Front Cover Section 1 — General Information ..................................2 1.1 Introduction ............................................................2 1.2 Equipment Description ............................................2 1.3 Transfer Switch Data Decal ....[...]

  • Page 4

    2 Section 1 — General Information A TS “HS” T ype T ransfer Switch 1.1 I NTRODUCTION This manual has been prepared especially for the purpose of familiarizing personnel with the design, application, installation, operation and servicing of the applicable equipment. Read the manual carefully and comply with all instructions. This will help to [...]

  • Page 5

    3 2.1 I NTRODUCTION T O INST ALL A TION This equipment has been wired and tested at the fac- tory . Installing the switch includes the following pro- cedures: • Mounting the enclosure. • Connecting power source and load leads. • Connecting the generator start circuit. • Connecting any auxiliary contact (if needed) • T esting functions. 2.[...]

  • Page 6

    4 Section 3 — Operation A TS “HS” T ype T ransfer Switch Connect power source load conductors to clearly marked transfer mechanism terminal lugs as follows 1. Connect UTILITY (NORMAL) power source cables to switch terminals N1, N2. 2. Connect EMERGENCY (ST ANDBY) source power cables to transfer switch terminals E1, E2. 3. Connect customer LOA[...]

  • Page 7

    5 3.2.2 CL OSE T O EM ERGENCY SOURCE SI DE Before proceeding, verify the position of the switch by observing the position of the manual operation han- dle in Figure 3.1. If the handle is DOWN, the contacts are closed in the EMERGENCY (ST ANDBY) position. No further action is required. If the handle is UP, pro- ceed with Step 1. Step 1: W ith the ha[...]

  • Page 8

    6 PROCEED WITH CAUTION. GENERA TOR OUT- PUT VOL T AGE IS NOW BEING DELIVERED TO TRANSFER SWITCH TERMINALS. CONT ACT WITH LIVE TERMINALS RESUL TS IN EXTREMEL Y DANGEROUS AND POSSIBL Y FA T AL ELECTRI- CAL SHOCK. 7. W ith an accurate AC voltmeter and frequency meter , check the no -load, voltage and frequency . Single -phase generator supply: Measure[...]

  • Page 9

    7 Section 4 — Notes A TS “HS” T ype T ransfer Switch[...]

  • Page 10

    8 Section 4 — Notes A TS “HS” T ype T ransfer Switch[...]

  • Page 11

    9 Section 4 — Notes A TS “HS” T ype T ransfer Switch[...]

  • Page 12

    Section 5 — Installation Diagram A TS “HS” T ype T ransfer Switch Drawing No. 0E7 08 1 3 77mm [ 14.84" ] 5 08.5mm [ 20.02" ] KN OC K OU T SU ITABLE F OR 1 " , 1-1/2" AND 2" CONDUIT SIZE 3 PLA C E S 1 79.5mm [ 7.07" ] 4 20mm [ 16.54" ] 4 5mm [ 1.77" ] 4 1.5mm [ 1.63" ] 2 94mm [ 11.57" ] Ø 6 .3[...]

  • Page 13

    11 - OPEN SWITCH TO TEST - 2 A @ 2 50 Vac MIN. S WITCH TYPE , SPST E LECTRICAL RATINGS , NO TE : I F THERE ARE NO MATCHING TERMINAL CONNECTIONS FOR LOAD 1 ( T1 ) AND L OAD 2 ( T2 ) IN THE GENERATOR CONTROL PANEL DO NOT CONNECT THESE W IRES , FAILURE OF THE CONTROL BOARD WILL OCCUR IF CONNECTED. U TILITY 1 ( N1 ) U TILITY 2 ( N2 ) L OAD 2 (T2) 23 19[...]

  • Page 14

    12 Section 6 — Electrical Data A TS “HS” T ype T ransfer Switch Electrical Schematic - Drawing No. 0E6093-B[...]

  • Page 15

    13 Section 6 — Electrical Data A TS “HS” T ype T ransfer Switch Electrical Schematic - Drawing No. 0E6093-B[...]

  • Page 16

    14 6 9 8 16 3 7 21 7 3 23 15 24 4 36 2 194 25 28 N E U TRAL 29 17 18 13 14 11 13 40 26 19 10 20 22 3 2 3 1 35 5 30 39 33 3 4 12 1 3 2 4 30A,600V 30A, 600V 073591 - T 073591T 30A,600V 30A, 600V 073591 - T 073591T 30A,600V 30A, 600V 073591 - T 073591T 30A,600V 30A, 600V 073591 - T 073591T E N C L OSU RE ( GROUND LUG ASSEMBLY ) ( POWER TERMINAL LUG AS[...]

  • Page 17

    15 ITEM P ART NO . QTY . DESCRIPTION 1 0C2237 1 TR SW -HSB 100A 2P 250V 2 077033 6 LUG SLDLSS 1/0-#14X9/16 AL/CU 3 036932 6 SCREW PPHM #10-32 X 1/4 4 022152 6 W ASHER LOCK #10 5 074908 4 SCREW HHTT M5-0.8 X 10 BP 6 045771 1 NUT HEX M8-1.25 G8 YEL CHR 7 062684 1 LUG SLDLSS 2/0-#12 X 11/32 CU 8 0C3168 1 W ASHER LOCK SPECIAL 5/16 9 022129 1 W ASHER LO[...]

  • Page 18

    N E UT 30 8 6 9 20 19 7 15 22 3 1 13 21 16 11 10 PT/NO A2595 5 5 LO AD 2 LO AD 1 UTILITY 2 UTILITY 1 194 23 4 1 29 4 2 A C A A A 26 23 28 14 13 18 A 27 40 35 33 24 A 12 17 38 3 4 36 3 A 5 25 2 1 4 05 7 3 2 9 - S E N C L OSU RE ( GROUND LUG ASSEMBLY ) DETAIL A - A 3 T O 72 ± 1 IN-LB S N OTE: TOR Q UE ITEM CS C CS3-8X16T 8X16 CS3-8X16T C 8X16 22097S[...]

  • Page 19

    17 Section 7 — Exploded Views and P ar ts List A TS “HS” T ype T ransfer Switch 200A T ransfer Switch Assembly – Drawing No. 0E5 7 82$-J ITEM P ART NO . QTY . DESCRIPTION 1 0D9618 1 TR SW -HSB 200A 2P 250V 2 0E3375 6 LUG SLDLSS 250-#6 AL/CU 3 0F1252 6 SCREW BHSC 1/4-20 X 3/8 4 022097 6 W ASHER LOCK M6-1/4 5 066849 5 SCREW HHTT M5-0.8 X 16 B[...]

  • Page 20

    Part No. 0E6347 Revision H (02/09/05) Printed in U.S.A. Section 8 — W arranty A TS “HS” T ype T ransfer Switch GEN ER AC PO WER S Y STEMS, INC. W AR R ANT Y/SERVICE Generac P ower Systems, Inc. will warrant from the date of purchase that our transfer switch will be free from defects in material and workmanship for the items and periods set fo[...]