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Generac Power Systems 1019-3 manual

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Table of contents for the manual

  • Page 1

    Owner's Manual ". | =*= Generator Wheel kit Storage Cover Battery Battery Float Charger Battery Charge Cables Spare Spark Plug,Air Filter, and Oil Filter Spark PlugWrench (2) Locking 30 Amp Plugs EngineOil Owner's Manual Engine Manual If any parts are missing or damaged,call 1-800-270-1408. Safety Rules...............................[...]

  • Page 2

    EQUIPMENT DESCRIPTION _Read thls manual carefully and become familiar with your generator. Know its applications, its limitations and any hazards involved, The generators are an engine_riven, revolvTng field, al:ernatTng current (AC) generator, It wzs designed _o supply electrical power for operating compatible electrical lighting, appliances, _ool[...]

  • Page 3

    DANGER DANGER ,when using _enerator for backup powen ,_i_ 0t(!i_ , use a ground Circuit fault interrup_ (G FCI) in any damp or highly conductive area_ such _s rnc'ta! d0tl_ng or s_¢l wet I_ No- use g_n_r_r_th _let_ieal _o_s which a_ worn NOT h_.ndle generac0r or _!ettriea! COrds Whi!_ standing in water, While bar_o0t_ 0n while hands Or" [...]

  • Page 4

    CAUTION ,Al!ow eClurpm_nt to ¢ool befo_ _ouching CAUTION 'Se_!'D0n!t Over!oad G_n_rac0 r'' on page 13. , $_.rt generator and le_. _ngine scabflfze befor_ ¢0nne_ing _l_ric_l I_dSi ! c0nn_= _I_C_I JOadS !nOFF pOS.sO,_ _he,_ _um ONfo_ Opera'don. , "-urn d_ccr!_l loads OFI: and d!sc0nn_¢c from generacor CAUTION ' U[...]

  • Page 5

    KNOW YOUR G EN ERATOR Read this owner's manual and safeb/rules before operating your genera_or, Compare the illustratTons wi_h your genera_or, to familiarize yourself wT_ the Io_ions of various controls and adjustments. S_¢e this manual for future reference. CTrcuit Breakers (AC) Fuel Tank 12Volt DC Receptacle Choke Lever 120/240 Volt AC, 30 [...]

  • Page 6

    ASSEMBLY Your generator requires some assembly and is ready for use at_er it has been properly serviced with the recommended oil and fuel. If you have any problems with the assembly of your generator, please call the generator helpllne at 1-800-270-1408. IMPORTANT:Any a_empt to run the unit before it hzs been serviced with the recommended oil will [...]

  • Page 7

    7. Remove tie _emporary blocks. 8. At_ch the vibration mourns to the support leg with 30ram capscrews, washers and lock nuts, 9, With the wheels on, you can now Hft up the handle end and a_ch tie suppor_ leg wTth 20ram cap screws and lock nuts. I O, Check tiat all fasteners are right znd the tires are Tnfla_d _o tile value marked on tile tTre or wT[...]

  • Page 8

    USING THE GENERATOR System Ground The generator has a system ground :hat connects the generator frame components _o the ground terminals on the AC output recep_cles.The system ground is connected _o the AC neutral wire (see "EquTpment DescrTpdon", earlier in thTs manual). Special Requirements There may be Federal or $_te OccupatTonal Safe[...]

  • Page 9

    Starting the Engine Disconnect all electrical loads from the generator, Use the following s_r_ instruction steps by numerical order: I, Make sure unit is on a level sur_ce, IMPORTANT= Failure to star_ and operate unit on a level sur_ce will c_use the unit not _o start or shut down during operation. 2. Turn the fuel valve to the "On" posit[...]

  • Page 10

    2. It" bakery Ts equTpped wTth yen= caps, make sure =hey are Jnsr_lled and are tTght. 3. It" necessary, clean battery termTnals. 4. Connec= battery charge cable connec=or plug to panel recep_cle identified by the words "I2-VO/TS D.C." S. Connect bat_ry charge cable clamp with red handle _o the positive (+) battery terminal (Figu[...]

  • Page 11

    RECEPTACLES CAUTION m _BI _e]mE_,_i_D]E_lm._mgm 12 Volt DC, I 0 Amp Receptacle ThTs receptacle _llows you to recharge _ 12%1= automo:fve or utfliv/style storage battery wfth :he bakery charge cables provided (Figure 8), ThTs receptacle can no= recharge 6Volt bakeries and can no: be used to crank an e_gine h_ving a discharged bakery, See the section[...]

  • Page 12

    4.Wire Cord Set _ Y(Hot) ............. x (Ho_) ¥(Hot) r (Greem) 120Volts 120Vol:s "['h!s recep_c!e powers 120/240 Vol_ AC; 60 Hz, singh phase loads _uir!ng up :o 3,600 w_'_s of pov_r at W (Neutra!) 30 Amps for! 20 Vo!ts; 7,200 watts of power (7;2 _ _1 N EMAI 4-50 30 Amps for 240 Vo!ts_The outle: !s protected by a 30 Amp push-:o-rese[...]

  • Page 13

    DON'T OVERLOAD G EN ERATO R Capacity You must mak_ sure your generator r._n supply enough ra_ed (running) and surge (starring) watts for the items you will power at the same time, Follow these simple steps: I. Select the items you will power at the same _ime, 2. To_I the rated (running) watts of these items,This is "the amount of power yo[...]

  • Page 14

    SPECIFICATIONS MaxTmum Surge Watts ................. 13,500 watts Continuous Wr_L-l:age Cap_ci_/ ............ 7,500 watts Power F_c_or ................................ 1,0 R_ted Maximum Con_TnuousAC Lo_d Current: At 120Vol_s ......................... 62,5 Amps At 240 Vol_s ......................... 31,2 Amps Phase ..................................[...]

  • Page 15

    STO RAG E The generator should be sr_r'ced at leas= once every seven days and allowed =o run at leas= 30 mTnu_es. If thTs c_nno= be done and you must store the uni= for more than 30 days, use =he following guTdelines to prepare i= for storage. Generator Storage • Clean the generator as outlined in "To Clean =he Generator:' • Chec[...]

  • Page 16

    SCHEMATIC 1 2 PDWER ]2 PDWER 1 i 22 44 18 LOP S_ITCH 155 IDLE 156 G A T E S I G N A L lib[...]

  • Page 17

    WIRING DIAGRAM IOA C_B_ AUTa RESET IDLE CDNTRDL SWITCH I 156 155 DC FLOAT[...]

  • Page 18

    EXPLODED VIEW - ALTERNATOR 52 64 54 57 21 39 900_ 105 102. 60 58 46 45 _46 45 _4 6 25 29 24 1# 24[...]

  • Page 19

    EXPLODED VIEW - FRAME DETAIL OF BAWERY TRAY 88 88 86 85 8 9 DETAIL OF ELECTRIC START SWITCH 56 14 18 74 _97 86 / _TO STARTER 85 _TO RBC , DETAIL OF JACK TO + TERMINAL ASSEMBLY COAXIAL DC ON BAKERY 8O[...]

  • Page 20

    PARTS LIST- ALTERNATOR & FRAME Item Part # Description Item Part # I B 187024GS CRADLE 57 66386GS 2 194389GS SHIELD, He_t.Tank 58 65849GS 3 92982GS DECAL, Danger 59 B4871GS 4 92665GS INSULATION 60 74908GS 5 193823GS ASSY,TanI_ Fuel 62 66849CGS 6 84363GS CAP, with Gauge, Fuel 63 65795GS 7 85000GS CLIP, Insulation 54 66449LGS 8 93826GS DECAL, Sta[...]

  • Page 21

    EXPLODED VIEW AND PARTS LIST - CONTROL PANEL 19 20 21 19 10 6 8 Item Part # I BB4461GS 2 23897GS 3 49226GS 4 91526GS 5 82538GS 6 82881GS 7 B4262GS 8 90418GS 9 75207NGS I 0 75207AGS II 75207GS 12 23365GS 13 68868GS 14 43437GS 28 26 27 lO 14 11 12 Description PANEL, Control WASHER WASH ER, Lock: SCREW SWITCH, Idle Control WASH ER, Loci< OUTLET, [...]

  • Page 22

    EXPLODED VI EW AN D PARTS LIST - WH EEL KIT 16 5 14 3 i0 ii 9 8 Item Part # Description I BI93200GS HANDLE (Includes Item 15) 2 B4966GS WHEEL 3 191267GGS AXLE 4 191265GS E-RING 5 39287GS SCREW 6 BI86927GS LEG, Support 7 191413GS VIBE MOUNT, wTth W_sher 8 22413GS SCREW 9 52858GS NU-I, Lock I 0 22247GS WASH ER II 39253GS SCREW 12 22145GS WASHER 13 49[...]

  • Page 23

    NOTES[...]

  • Page 24

    G EN ERAC PORTABLE PRODUCTS OWNERWARRANTy POLICy Effect;re .lanUary I i 2003 LIMITED WARRANTY POtable TS I!Censed t dema k Of BrT PoWer Br! S a ower rodUc _Pair 0r _placei tree 0f chargei any par_ or pa_ of:he e_Uipmen_ _hat am defective !n materia! or w0rkm_nship or b_hi Transpo_tiOn charges on parts submi_ed for repa!r Or replacement under this w[...]