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Generac Power Systems 9801-7 manual

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Table of contents for the manual

  • Page 1

    Owner’s Manual Questions? Help is just a moment a wa y! Call: Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT W eb: www .g enerac-por tables.com or www .briggsandstratton.com Model No . 9801-7 (10,000 W att A C Generator) Manual No. 189484GS Re vision 2 (09/24/2002) Safety Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 2

    10000EXL Extended Life Generator 2 EQUIPMENT DESCRIPTION Read this manual car efully and become familiar with your g enerator . Know its a pplications, its limitations and any hazar ds inv olved. This generator is an engine–driven, r evolving field, alternating curr ent (AC) generator . It was designed to supply electrical pow er for operating co[...]

  • Page 3

    3 10000EXL Extended Life Generator WHEN ADDING FUEL • T urn generator OFF and let it cool at least 2 minutes befor e remo ving gas cap. Loosen cap slowly to r elieve pressur e in tank. • Fill fuel tank outdoors. • DO NO T ov erfill tank. Allow space for fuel expansion. • K eep gasoline a way fr om sparks, open flames, pilot lights, heat, an[...]

  • Page 4

    10000EXL Extended Life Generator 4 Y our generator requires some assembl y and is ready for use after it has been properl y ser viced with the recommended oil and fuel. If you ha v e any pr oblems with the assembly of y our generator , please call the generator helpline at 1-800-270-1408. IMPOR T ANT : Any attempt to run the unit befor e it has bee[...]

  • Page 5

    8. Attach the vibration mounts to the support leg with a 30mm capscr ew and lock nut. 9. With the wheels on, secure the support leg assembly to the cradle with 20 mm long capscr ews, flat washers, and lock washers. 10. Check each fastener to ensure it is secur e and the tires ar e inflated between 15-40 PSI. CHECK BA TTER Y / A TT A CH NEGA TIVE BA[...]

  • Page 6

    10000EXL Extended Life Generator 6 KNO W Y OUR GENERA T OR Read this o wner’ s manual and safety rules before operating y our generator . Compare the illustrations with y our generator , to familiarize yourself with the locations of various contr ols and adjustments. Sav e this manual for futur e refer ence . 12 V olt DC Receptacle — Use this r[...]

  • Page 7

    7 10000EXL Extended Life Generator GR OUNDING THE GENERA T OR The National Electrical Code requir es that the frame and external electrically conductiv e par ts of this generator be properl y connected to an appro ved earth ground. Local electrical codes ma y also requir e additional grounding of the unit. For that purpose, a GR OUNDING WING NUT is[...]

  • Page 8

    10000EXL Extended Life Generator 8 5A. For electric starting, press start switch on generator cradle. T o pr olong the life of the star ter components, press the starter button for no mor e than 15 seconds, and pause for 30 seconds. 5B. For manual starting, grasp the recoil handle and pull slowly until slight r esistance is felt. Then pull rapidly [...]

  • Page 9

    9 10000EXL Extended Life Generator • Start engine . Let the engine run while batter y recharges. • When batter y has charged, shut down engine NO TE: Use an automotive h ydrometer to test battery state of charge and condition. Follow the h ydrometer manufactur er’ s instructions car efully . Generally , a batter y is considered to be at 100% [...]

  • Page 10

    10000EXL Extended Life Generator 10 120/240 V olt A C , 30 Amp , Locking Receptacle Use a NEMA L14–30 plug with this receptacle. Connect a 4–wire cor d set rated for 250 V olt A C loads at 30 Amps (or greater) (Figur e 12). Y ou can use the same 4–wire cor d if you plan to run a 120 V olt load. This receptacle po wers 120/240 V olt AC, 60 Hz,[...]

  • Page 11

    11 10000EXL Extended Life Generator 120 V olt, 20 Amp Locking T ype Receptacle Use a NEMA L5–20 plug with this receptacle. Connect a 3–wire cor d set rated for 125 V olt A C loads at 20 Amps to the plug (Figure 14). Use this receptacle to operate 120 V olt A C , 60 Hz, single phase loads requiring up to 2,400 watts (2.4 kW) of power at 20 Amps.[...]

  • Page 12

    10000EXL Extended Life Generator 12 DON'T O VERLO AD Y OUR GENERA T OR Capacity Y ou must make sur e your generator can supply enough rated (running) and surge (starting) watts for the items you will pow er at the same time . Follow these simple steps: 1. Select the items you will po wer at the same time. 2. T otal the rated (running) watts of[...]

  • Page 13

    13 10000EXL Extended Life Generator SPECIFICA TIONS Maximum Surge W atts . . . . . . . . . . . . . . . .12,500 watts Continuous W attage Capacity . . . . . . . . . .10,000 watts P ower Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0 Rated Maximum Continuous A C Load Current: At 120 V olts . . . . . . . . . . . . . . . . . . . [...]

  • Page 14

    10000EXL Extended Life Generator 14 ST ORA GE The generator should be started at least once every seven da ys and allowed to run at least 30 min utes. If this cannot be done and you m ust store the unit for mor e than 30 da ys, use the follo wing guidelines to prepare it f or storage. Generator Storag e • Clean the generator as outlined in “T o[...]

  • Page 15

    15 10000EXL Extended Life Generator TR OUBLESHOO TING Problem Cause Correction Engine is ru nning, but no AC output is a vailable. 1. One of the circuit brea kers i s open. 2. Fault i n generator. 3. Poor co nnection or defe ctive cord set . 4. Con nected devi ce is bad. 1. Reset ci rcuit breaker. 2. Contact G enerac service facility . 3. Check and[...]

  • Page 16

    10000EXL Extended Life Generator 16 SCHEMA TIC[...]

  • Page 17

    17 10000EXL Extended Life Generator WIRING DIA GRAM[...]

  • Page 18

    10000EXL Extended Life Generator 18 EXPLODED VIEW – MAIN UNIT[...]

  • Page 19

    19 10000EXL Extended Life Generator Item P ar t # Qty Description 1 NSP 1 ENGINE 2 JB4509A GS 1 SHIELD , Heat 3 A77304GS 2 SUPPOR T , Engine 4 JB5567GS 1 SHIELD , Heat 5 80270GS 1 V AL VE, Fuel Shut-Off 6 78299GS 1 BUSHING, Fuel V alv e 7 B4325GS 1 CAP , Fuel T ank 8 38353GS 6 MOUNTS, Vibration 9 78831BGS 4 SCREW 10 B1997GS 1 ASSY , T ank, Fuel (In[...]

  • Page 20

    10000EXL Extended Life Generator 20 EXPLODED VIEW – CONTROL P ANEL[...]

  • Page 21

    21 10000EXL Extended Life Generator P AR TS LIST – CONTR OL P ANEL Item Part # Qty Description 1 AB4432GS 1 P ANEL, Control 2 B95906GS 1 BO X, Control 3 43437GS 1 OUTLET , 120/240V , 30A Locking 4 68759GS 1 OUTLET , 120V , 20A Duplex 5 68868GS 1 OUTLET , 120V , 30A Locking 6 B5112GS 1 ASSY , Diode 7 186102GS 1 ASSY , Engine Harness 8 90576GS 1 GR[...]

  • Page 22

    10000EXL Extended Life Generator 22 EXPLODED VIEW AND P AR TS LIST – WHEEL KIT Item Part # Qty Description 1 BB5586GS 2 HANDLE (Includes Item 2) 2 B4605GS 2 GRIP 3 39287GS 2 SCREW 4 22145GS 6 W ASHER 5 49820GS 2 NUT , Nylok 6 187104GS 4 W ASHER, Nylon 7 B4135GS 2 PIN, with Lanyar d 8 B93394GS 1 LEG, Mounting Support 9 191413GS 1 V IBE MOUNT , wit[...]

  • Page 23

    23 10000EXL Extended Life Generator EXPLODED VIEW AND P AR TS LIST – AL TERNA T OR Item Part # Qty Description 1 B4906GS 1 SHIELD , Fr ont 2 B4907GS 2 GRID , Fr ont 3 B4908GS 1 BOL T , Shaft Sta y 4 B4909GS 4 BOL T , Sta y 5 B4910GS 1 ASSY , Housing 6 B4911GS 1 CAP 7 B4912GS 1 COVER, Blind End 8 B4913GS 1 COVER, T op Black 9 B4914GS 2 CAP A CIT O[...]

  • Page 24

    LIMITED W ARRANTY GENERA C POR T ABLE PRODUCTS O WNER W ARRANTY POLICY Effectiv e October 1, 2001 W ARRANTY PERIOD* * The warranty period begins on the date of purchase b y the first retail consumer or commercial end user , and continues for the period of time stated in the table abov e . "Consumer use" means personal r esidential househo[...]