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Generac 0H0923PMNL manual

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Table of contents for the manual

  • Page 1

    0h0923PMNL 6.8 l i t e r GAS ENGINE P AR TS MANU AL For d Engine P ar t Number Note: Engine Assemb ly Build Date F rom 1/1/2009 to present is Generac P/N: 0H0923[...]

  • Page 2

    6.8L Gas Engine T able of Contents QUICK REFERENCE GUIDE ................................................................................................................................... 1 6.8L GAS ENGINE ...............................................................................................................................................[...]

  • Page 3

    1 6.8L Gas Engine Quick Reference Guide QUICK REFERENCE ENGINE P ARTS ENGINE IDENTIFICA TION Description Part Number Special Notes Scheduled Maintenance Kit 0G15870ESV Oil Filter, Spark Plugs, Air Filter Oil Filter 0D5419 Oil capacity – see owner's manual Air Cleaner Element 0F5419 V -Belt See owner's manual Thermostat 0F2844 Coolant ca[...]

  • Page 4

    2 6.8L Gas Engine Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side.[...]

  • Page 5

    ITEM P ART NO . DESCRIPTION QTY 6006 0H09230158 LONG BLOCK A/R 6009 0H09230114 SHOR T BLOCK A/R 3 6.8L Gas Engine Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side.[...]

  • Page 6

    4 6.8L Gas Engine Cylinder Block Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side.[...]

  • Page 7

    ITEM P ART NO . DESCRIPTION QTY 6A008 0D34540108 DO WEL, HEAD T O BLOCK 4 6010 0H09230149 BARE BLOCK 1 6026 0F7316B111 PLUG, 1.75SS , CUP , 4 LEFT , 4 RIGHT ,2REAR 10 6026 0H09230164 PLUG, 13.84MM, CUP , FR ONT 2 6026 0D34540103 PLUG, 3/8-18X.425 SOCKET HEAD 2 6026 0E96180118 PLUG, 38.3MM, CUP , SS , 1 FRONT , 1 REAR 2 6345 0F19600111 BOL T , MAIN [...]

  • Page 8

    6 6.8L Gas Engine Cylinder Head Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side.[...]

  • Page 9

    7 6.8L Gas Engine Cylinder Head ITEM P ART NO . DESCRIPTION QTY 6049 0H09230159 HEAD , CYLINDER, RH, BARE 1 6049 0H09230160 HEAD , CYLINDER, LH, BARE 1 6049 0H09230117 HEAD , CYLNDR, RH, W/V AL VES & CAMSHAFT 1 6049 0H09230118 HEAD ,CYLNDR, LH, W/V AL VES & CAMSHAFT 1 6051 0D34540170 GASKET , CYLINDER HEAD , RH 1 6051 0D34540171 GASKET , CY[...]

  • Page 10

    8 6.8L Gas Engine Timing Cover Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side.[...]

  • Page 11

    9 6.8L Gas EngineTiming Cover ITEM P ART NO . DESCRIPTION QTY 6019 0D34540205 CO VER & GASKETS, FR ONT 1 6020 0D34540206 GASKET , FRONT CO VER, LH 1 6020 0D34540207 GASKET , FRONT CO VER, CENTER 1 6020 0D34540208 GASKET , FRONT CO VER, RH 1 6B288 0D34540230 SENSOR, CAM 1 6C315 0F73160110 SENSOR, CRANK 1 6700 0D34540217 TIMING CO VER CRANKSHAFT [...]

  • Page 12

    10 6.8L Gas Engine Piston, Rod and Crank Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side.[...]

  • Page 13

    11 6.8L Gas Engine Piston, Rod and Crank ITEM P ART NO . DESCRIPTION QTY 6108 0F19600136 PIST ON, ST AND ARD 10 6108 0H09230204 PIST ON, .010"/.25MM 0/S A/R 6108 0H09230205 PIST ON, .020/.50MM O/S A/R 6135 0F19600137 PIN, PIST ON 10 6140 0D34540113 RET AINER, PIST ON PIN 20 6148 0F19600138 RINGSET , ST AND ARD(SET IS FOR 2 PIST ONS) 5 6148 0F1[...]

  • Page 14

    12 6.8L Gas Engine Timing Gears Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side.[...]

  • Page 15

    13 6.8L Gas Engine Timing Gears Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6K255 0D34540209 `ARM, TIMING CHAIN, TENSIONER, RH 1 6M256 0F19600147 GUIDE, TIMING CHAIN, RH 1 6L266 0D34540211 TENSIONER, TIMING CHAIN, LH 1 6L266 0D34540212 TENSIONER, TIMING CHAI[...]

  • Page 16

    14 6.8L Gas Engine Camshaft Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6250 0D34540188 CAMSHAFT , RH 1 6250 0D34540189 CAMSHAFT , LH 1 6265 0D34540192 SP ACER, CAM GEAR, RH 1[...]

  • Page 17

    15 6.8L Gas Engine Balance Shaft Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6A303 0D34540194 GEAR, BALANCE SHAFT , ON CAMSHAFT 1 6A304 0D34540195 GEAR, BALANCE SHAFT , ON BALANCE SHAFT 1 6A311 0D34540196 BALANCE SHAFT & GEAR 1[...]

  • Page 18

    16 6.8L Gas Engine Rocker Cover Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6582 0D34540199 CO VER, R OCKER & GASKET , RIGHT 1 6582 0H09230132 CVR, RKR & GSKT , LEFT , (AFTER 05/04) 1 6C519 0H09230213 "A" STUD&GROMMET , RKR CVR T O HEAD[...]

  • Page 19

    17 6.8L Gas Engine Oil Pump Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6600 0F73160179 PUMP ASSY ., OIL 1 HB1 0F73160180 BOL T , OIL PUMP , M6X1.0X42.5, HEX 3 6622 0F19600165 SCREEN & CO VER 1 HS1 0F73160111 BOL T , PICK UP TUBE T O BLOCK, M8X1.0X27.5, [...]

  • Page 20

    18 6.8L Gas Engine Oil P an Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6675 0D34540150 P AN, OIL 1 6710 0D34540151 GASKET , OIL P AN 1 HB1 0F19600170 BOL T , OIL P AN, M8X30, HEX FLANGE HEAD 18[...]

  • Page 21

    19 6.8L Gas Engine Crankcase V entilation Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6A666 0H09230134 V AL VE, PCV , (AFTER 05/04) 1[...]

  • Page 22

    20 6.8L Gas Engine Oil Filter Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side.[...]

  • Page 23

    21 6.8L Gas Engine Oil Filter Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6731 0D5419 FIL TER, OIL 1 6840 0D34540154 GASKET , OIL FIL TER AD APTER 1 6881 0H09230217 AD APTER, OIL FIL TER 1 6890 0D34540156 INSER T , OIL FIL TER 1 HB1 0F73160178 BOL T , AD APT[...]

  • Page 24

    22 6.8L Gas Engine W ater Pump Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 8501 0D34540232 PUMP , W A TER 1 8507 0D34540233 GASKET , W A TER PUMP 1 HB1 0D34540234 BOL T , W A TER PUMP , M8X1.25X38 3[...]

  • Page 25

    23 6.8L Gas Engine Thermostat Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 8575 0F2844 THERMOST A T 1 8592 0F2851 HOUSING, THERMOST A T 1 8255 0F2843 GASKET , HOUSING, 48.5X3.63 "O"RING 1 HB1 0F73160198 SCREW , W A TER OUTLET , M8X1.25X93.5 HEX HEAD[...]

  • Page 26

    24 6.8L Gas Engine Damper/Pulley Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6312 0H09230150 D AMPER/PULLEY 1 6378 & HB1 0D34540228 BOL T & W ASHER, DAMPER 1 8678 0F7316C178 IDLER, PULLEY , SMOO TH 1[...]

  • Page 27

    25 6.8L Gas Engine Intake Manifold Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 6026 0D34540103 PLUG, 3/8"-18 X .425 PIPE PLUG 1 9424B 0H09230110 MANIFOLD , INT AKE, LO WER, ALUMINUM (NO T REP .11-07) 1 9424A 0H09230119 MANIFOLD , INT AKE, UPPER 1 9229 0[...]

  • Page 28

    26 6.8L Gas Engine Ignition System Note: The right and lef t banks of engine are deter mined by viewing the engine from the flywheel side. ITEM P ART NO . DESCRIPTION QTY 12405 0D34540186 PLUG, SP ARK (PLA TINUM) 10 12029 0F2842 COIL & BOOT ASSY ., IGNITION 10 HB1 0D34540252 BOL T , COIL ON PLG., M5X25 HEX HEAD 10[...]

  • Page 29

    Notes[...]

  • Page 30

    Notes[...]

  • Page 31

    [...]

  • Page 32

    Generac Power Systems, Inc. S45 W29290 Hwy . 59 Waukesha, WI 53189 1-888-GENERAC (1-888-436-3722) generac.com Par t No. 0h0923PMNL rev . A / Printed in USA 05/28/10 ©2010 Generac Power Systems, Inc. All rights reserved. Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Genera[...]