Genie 106730 manual

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Table of contents for the manual

  • Page 1

    Part No. 106730 Rev A1 April 2006 Parts and Service Manual Supplement Welder[...]

  • Page 2

    Welder Supplement P ar t N o . 106730 April 2006 T echnical Publications Genie Industries has endeavored to deliver the highest degree of accuracy possible. However, continuous improvement of our products is a Genie policy. Therefore, product specifications are subject to change without notice. Readers are encouraged to notify Genie of errors and s[...]

  • Page 3

    P ar t No . 106730 W elde r Supplement April 2006 This manual is updated frequently. Each parts figure listed below has a figure number and a revision letter. If a figure is updated with new information, the revision letter or ‘Rev’ is updated (example: from Rev A to Rev B). Figur e R e v Description 101.1 B Decals If you have a printed manual,[...]

  • Page 4

    Welder Supplement P ar t N o . 106730 April 2006 This page intentionally left blank.[...]

  • Page 5

    P ar t No . 106730 W elde r Supplement 100 • Parts April 2006 Safety Rules Danger Failure to obey the instructions and safety rules in the Lincoln Electric Invertec™ V275-S Operator’s Manual will result in death or serious injury. Many of the hazards identified in the operator’s manual are also safety hazards when maintenance and repair pro[...]

  • Page 6

    Welder Supplement P ar t N o . 106730 April 2006 Figure R e v D escription 101.1 A S- 40 and S-45 Chassis Components, Engine Side 100 • Parts 4 5 6 36 31 32 38 33 34 35 30 31 32 7 5 8 9 10 11 12 12 13 14 15 16 17 18 3 20 21 1 22 23 24 25 26 27 28 29 2 19 37 1[...]

  • Page 7

    P ar t No . 106730 W elde r Supplement 100 • Parts April 2006 Item Part No. Description Qty. 1 82237 D ecal - Danger, High Voltage ...... 2 2 1 0 6 1 1 3 Hydraulic Generator Assembly (includes item 38) ......................... 1 — 1 0 6 2 7 4 Generator, 12.5 kW 3 1 0 1 5 1 6 Oil Diverter Manifold .................... 1 — 94757 Check Valve, 3[...]

  • Page 8

    Welder Supplement P ar t N o . 106730 April 2006 Figure R e v D escription 102.1 A S-60 and S-65 Chassis Components 100 • Parts 15 14 16 17 18 20 21 12 13 22 23 23 24 25 26 27 5 6 10 9 6 4 1 2 3 8 11 12 13 19 1 5 6 7[...]

  • Page 9

    P ar t No . 106730 W elde r Supplement 100 • Parts April 2006 102.1 S-60 and S-65 Chassis Components Rev A Item Part No. Description Qty. 1 82237 D ecal - Danger, High Voltage ...... 2 2 1 0 6 1 1 3 Hydraulic Generator Assembly (includes item 3) ........................... 1 — 1 0 6 2 7 4 Generator, 12.5 kW 3 1 0 6 1 8 4 Hydraulic Motor, 21cc .[...]

  • Page 10

    Welder Supplement P ar t N o . 106730 April 2006 Figure R e v D escription 103.1 A Z- 60 Chassis Components 100 • Parts 25 26 21 22 20 19 11 12 13 11 12 13 24 9 10 14 11 12 13 15 11 12 13 16 17 18 12 13 27 28 1 2 3 4 6 7 8 5 11 12 13 23 11 12 13[...]

  • Page 11

    P ar t No . 106730 W elde r Supplement 100 • Parts April 2006 103.1 Z-60 Chassis Components Rev A Item Part No. Description Qty. 1 1 0 2 3 1 4 Enclosure Panel ........................... 1 2 36294 Sc r e w - HHC, 1/4 -20 x 2.75 inches, GR 5 3 6638 Fl a t W asher, 1/4 inch 4 6091 N y l ock Nut, 1/4 - 20 5 1 0 6 2 0 5 SX Controller Module .........[...]

  • Page 12

    Welder Supplement P ar t N o . 106730 April 2006 Figure R e v D escription 104.1 A S-80, S-85 and Z-80 Chassis Components 100 • Parts 3 4 25 26 27 28 29 30 31 32 33 34 35 35 36 14 13 11 12 8 9 10 7 6 4 5 24 4 25 23 20 21 22 18 19 16 17 3 15 1 2 3[...]

  • Page 13

    P ar t No . 106730 W elde r Supplement 100 • Parts April 2006 104.1 S-80, S-85 and Z-80 Chassis Components Rev A Item Part No. Description Qty. 1 1 0 6 1 8 4 Hydraulic Motor, 21cc .................. 1 2 1 0 6 1 1 3 Hydraulic Generator Assembly (includes item 1) ........................... 1 — 1 0 6 2 7 4 Generator, 12.5 kW 3 82237 D ecal - Dang[...]

  • Page 14

    Welder Supplement P ar t N o . 106730 April 2006 Figure R e v D escription 105.1 B Pl at fo rm Components, all Models 100 • Parts 6 7 8 3 4 5 2 1 9 10 11 12[...]

  • Page 15

    P ar t No . 106730 W elde r Supplement 100 • Parts April 2006 105.1 Platform Components, all Models Rev B Item Part No. Description Qty. — 88406 Fi r e E x ti nguisher — 82862 D ecal - Fire Extinguisher — 97579 Decal - Danger, Tip-over (located on Decal Plate) — 32728 Decal, Generator (located on Platform Control Panel) 1 1 0 6 1 1 2 Plug[...]

  • Page 16

    1 2 3 4 5 6 7 8 NM L K J I H G F E D C B A Part No. 106730 Welder Supplement Electrical Schematic July 2004 200 • Schematics and Hose Drawings DRIVE EDC REVERSE DRIVE EDC REVERSE DRIVE EDC FORW ARD DRIVE EDC FORW ARD B C U4 A D C5-21 C5-20 C1B-5 C1B-4 C31EDC WH/BK C31EDC WH/BK C30EDC WH C30EDC WH C1P-5 C1P-4 C45GEN GR/WH C45GEN GR/WH TB45 TS47 P2[...]

  • Page 17

    200 • Schematics and Hose Drawings July 2004 Figure Rev Description 201.1 A Electrical Schematic[...]

  • Page 18

    [...]

  • Page 19

    Welder Supplement P ar t N o . 106730 July 2004 Figure R e v D escription 202.1 A S-60 and S-65 Hoses and Fittings 200 • Schematics and Hose Drawings SWV A B 1 3 0.031 DRIVE PUMP 21CC WELDER MANIFOLD G1 G2 270 PSI @ 3.5 GPM TO AUX SUCTION 12.5 KW GENERA T OR PMP A G1 FUNCTION MANIFOLD HYDRAULIC ROT AR Y COUPLER PMP B CLR G2 21 GPM MTR A MTR B 1 4[...]

  • Page 20

    P ar t No . 106730 W elde r Supplement 200 • Schematics and Hose Drawings July 2004 202.1 S-60 and S-65 Hoses and Fittings Rev A Item Part No. Description Qty. 1 89871-4048 H ose Assembly - Components: Genie part numbers 48841, 48841 and 94358 @ 38 inches ... 2 2 48977 F itting ............................................ 2 3 48948 F itting .....[...]

  • Page 21

    Welder Supplement P ar t N o . 106730 July 2004 Figure R e v D escription 203.1 A S-40 and S-45 Hoses and Fittings 200 • Schematics and Hose Drawings SWV A B 1 3 0.031 DRIVE PUMP 21CC WELDER MANIFOLD G1 G2 270 PSI @ 3.5 GPM TO AUX SUCTION 12.5 KW GENERA T OR PMP A G1 FUNCTION MANIFOLD HYDRAULIC ROT AR Y COUPLER PMP B CLR G2 21 GPM MTR A MTR B 1 4[...]

  • Page 22

    P ar t No . 106730 W elde r Supplement 200 • Schematics and Hose Drawings July 2004 203.1 S-40 and S-45 Hoses and Fittings Rev A Item Part No. Description Qty. 1 102313-2726 H ose Assembly - Components: Genie part numbers 48841, 48845 and 94358 @ 24 inches ... 1 2 48977 F itting ............................................ 2 3 67371 F itting ....[...]

  • Page 23

    Welder Supplement P ar t N o . 106730 July 2004 Figure R e v D escription 204.1 A S-80 and S-85 Hoses and Fittings 200 • Schematics and Hose Drawings SWV A B 1 3 0.031 DRIVE PUMP 21CC WELDER MANIFOLD G1 G2 270 PSI @ 3.5 GPM TO AUX SUCTION 12.5 KW GENERA T OR PMP A G1 FUNCTION MANIFOLD HYDRAULIC ROT AR Y COUPLER PMP B CLR G2 21 GPM MTR A MTR B 1 4[...]

  • Page 24

    P ar t No . 106730 W elde r Supplement 200 • Schematics and Hose Drawings July 2004 204.1 S-80 and S-85 Hoses and Fittings Rev A Item Part No. Description Qty. 1 102313-3126 H ose Assembly - Components: Genie part numbers 48841, 48851 and 94358 @ 28 inches ... 2 2 48978 F itting (before serial no. 3804) ..... 2 — 48976 F itting (after serial no[...]

  • Page 25

    Welder Supplement P ar t N o . 106730 July 2004 Figure R e v D escription 205.1 A Z -60/34 Hoses and Fittings 200 • Schematics and Hose Drawings SWV A B 1 3 0.031 DRIVE PUMP 21CC WELDER MANIFOLD G1 G2 270 PSI @ 3.5 GPM TO AUX SUCTION 12.5 KW GENERA T OR PMP A G1 FUNCTION MANIFOLD HYDRAULIC ROT AR Y COUPLER PMP B CLR G2 21 GPM MTR A MTR B 1 4 5 11[...]

  • Page 26

    P ar t No . 106730 W elde r Supplement 200 • Schematics and Hose Drawings July 2004 205.1 Z-60/34 Hoses and Fittings Rev A Item Part No. Description Qty. 1 94374-4830 H ose Assembly - Components: Genie part numbers 48841, 48846 and 94358 @ 44 inches ... 1 2 48959 F itting ............................................ 5 3 48964 F itting ...........[...]

  • Page 27

    Welder Supplement P ar t N o . 106730 July 2004 Figure R e v D escription 206.1 A Z -80/60 Hoses and Fittings 200 • Schematics and Hose Drawings SWV A B 1 3 0.031 DRIVE PUMP 21CC WELDER MANIFOLD G1 G2 270 PSI @ 3.5 GPM TO AUX SUCTION 12.5 KW GENERA TOR PMP A G1 FUNCTION MANIFOLD HYDRAULIC ROT ARY COUPLER PMP B CLR G2 21 GPM MTR A MTR B 1 4 5 12 1[...]

  • Page 28

    P ar t No . 106730 W elde r Supplement 200 • Schematics and Hose Drawings July 2004 206.1 Z-80/60 Hoses and Fittings Rev A Item Part No. Description Qty. 1 49156-3556 H ose Assembly - Components: Genie part numbers 48849, 48853 and 48763 @ 32 inches ... 1 2 48978 F itting ............................................ 2 3 48964 F itting ...........[...]

  • Page 29

    Welder Supplement P ar t N o . 106730 July 2004 Figure R e v D escription Genie PN P arker PN Description 12342 6-4 F5OX-S CONNECTOR,STRAIGHT THREAD TO FLARE TUBE 13757 4 R6X-S RUN TEE,SWIVEL NUT,ORFS 19685 12-10 C5OX-S ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 22664 12- 10 C5O X ELBOW,90º,STRAIGHT THREAD TO FLARE TUBE 27431 8-12 F5OX-S CONNECTOR,S[...]

  • Page 30

    P ar t No . 106730 W elde r Supplement 200 • Schematics and Hose Drawings July 2004 Genie PN P arker PN Description 48813 1J143-6-6 H OSE END,90º FEMALE SWIVEL,SEAL LOK 48814 1J543-6-6 H OSE END,90º FEMALE SWIVEL,SEAL LOK 48815 1J743-6-6 H OSE END,45º FEMALE SWIVEL,SEAL LOK 48816 1J943-6-6 H OSE END,90º FEMALE SWIVEL,SEAL LOK 48817 1JS43-6-8 [...]

  • Page 31

    Welder Supplement P ar t N o . 106730 July 2004 Figure R e v D escription Genie PN P arker PN Description 48919 6 S5OLO -S BRANCH TEE,STRAIGHT THREAD TO ORFS 48920 6 V 5OL O-S ELBOW,45º,STRAIGHT THREAD TO ORFS 48921 6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48922 6-6 FLO-S CONNECTOR,MALE PIPE TO ORFS 48923 6 P5ON-S PLUG,STRAIGHT THREAD 48925 6 WELO-S UN[...]

  • Page 32

    P ar t No . 106730 W elde r Supplement 200 • Schematics and Hose Drawings July 2004 Genie PN P arker PN Description 49519 16-12 F5OLO-S CONNECTOR,STRAIGHT THREAD TO ORFS 49520 4 VTX-S ELBOW,45º,MALE PIPE TO FLARE TUBE 49530 16 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 49612 PKT02586 O- R I N G K I T ( ORFS FITTINGS) 49613 PKT06276 PLUG AND CAP KIT-SERVI[...]

  • Page 33

    Welder Supplement P ar t N o . 106730 July 2004 Figure R e v D escription Genie PN P arker PN Description 61259 4 CC5O LO-S ELBOW,90º LONG,STRAIGHT THREAD TO ORFS 61260 20-12 TRLO-BL REDUCER,TUBE END TO SWIVEL,ORFS 61262 12 C6LO-S ELBOW,90º,SWIVEL NUT ORFS 61263 20 F5OHAO-S UNIO N, STRAIGHT THREAD 61264 6-10 C5OLO-S ELBOW,90º,STRAIGHT THREAD TO [...]

  • Page 34

    P ar t No . 106730 W elde r Supplement 200 • Schematics and Hose Drawings July 2004 Genie PN P arker PN Description 83057 33782-6-6 HOSE END,45º FEMALE SWIVEL,JIC 83058 33982-6-6 HOSE END,90º FEMALE SWIVEL,JIC 83060 33982-12-12 HOSE END,90º FEMALE SWIVEL,JIC 83063 13743-4-4 HOSE END,45º FEMALE SWIVEL,JIC 83064 13743-8-8 HOSE END,45º FEMALE S[...]

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