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Genie DPL-35S manual

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Table of contents for the manual

  • Page 1

    Operator’ s Manual Second Edition First Printing Part No. 82799 with Maintenance Information[...]

  • Page 2

    Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machi[...]

  • Page 3

    Part No. 82799 Genie DPL Super Series 1 Operator’s Manual Second Edition • First Printing Safety Rules Danger Failure to obey the instructions and safety rules in this manual will cause death or serious injury . Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avo[...]

  • Page 4

    2 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Tip-over Hazards Do not raise the platform unless the base is level, all four outriggers are properly set up and the leveling jacks firmly contact the ground. Do not move the machine while the platform is raised. Do not adjust or remove the outriggers whil[...]

  • Page 5

    Part No. 82799 Genie DPL Super Series 3 Operator’s Manual Second Edition • First Printing Maximum capacity - DPL-35S ANSI and CE 600 lbs 272 kg CSA 500 lbs 227 kg Maximum occupants 2 Do not operate the machine near drop-offs, holes, bumps, debris, unstable or slippery surfaces or other possible hazardous conditions. Do not alter or disable mach[...]

  • Page 6

    4 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing SAFETY RULES Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Keep away from the machine if it contacts energized power lines or becomes electrically char[...]

  • Page 7

    Part No. 82799 Genie DPL Super Series 5 Operator’s Manual Second Edition • First Printing SAFETY RULES Improper Use Hazard Do not leave the machine unattended unless the key is removed to secure from unauthorized use. Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Conduct a thorough pre-operation inspection of the machi[...]

  • Page 8

    6 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Battery and Charger Safety - DC Models Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Expl[...]

  • Page 9

    Part No. 82799 Genie DPL Super Series 7 Operator’s Manual Second Edition • First Printing Controls Ground Controls Platform Controls 1 8 9 3 4 7 6 5 1 2 1 Red Emergency Stop button 2 Key switch 3 Outrigger interlock display lights (four) 4 Low battery indicator light for auxiliary lowering 5 DC models: Low battery indicator light 6 Power light [...]

  • Page 10

    8 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing 1 Platform end guard rail 2 Platform side guard rail 3 Manual storage container 4 Platform controls 5 AC outlet 6 Guard rail lifting arm 7 Platform entry gate 8 Platform end gate latch 9 Platform 1 0 Interlock display 1 1 AC models: Circuit breaker 1 2 Pla[...]

  • Page 11

    Part No. 82799 Genie DPL Super Series 9 Operator’s Manual Second Edition • First Printing Pre-operation Inspection Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. Know and understand the pre-op[...]

  • Page 12

    10 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Pre-operation Inspection o Be sure that the operator’s, safety and responsibilities manuals are complete, legible and in the storage container located in the platform. o Be sure that all decals are legible and in place. See Decals section. o Check for b[...]

  • Page 13

    Part No. 82799 Genie DPL Super Series 11 Operator’s Manual Second Edition • First Printing Maintenance Observe and Obey: Only routine maintenance items specified in this manual shall be performed by the operator. Scheduled maintenance inspections shall be completed by qualified service technicians, according to the manufacturer's specifica[...]

  • Page 14

    12 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing MAINTENANCE Check the Hydraulic Oil Level - AC and DC Models Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic oil levels can damage hydraulic components. Daily checks allow the inspector to identify c[...]

  • Page 15

    Part No. 82799 Genie DPL Super Series 13 Operator’s Manual Second Edition • First Printing MAINTENANCE Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this mac[...]

  • Page 16

    14 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunc[...]

  • Page 17

    Part No. 82799 Genie DPL Super Series 15 Operator’s Manual Second Edition • First Printing FUNCTION TESTS 6 Be sure that all four interlock display lights at the ground controls are on. 7 Use the bubble level and adjust the leveling jacks until the machine base is level. 8 Rotate the platform guard rail locking handle and rotate the platform si[...]

  • Page 18

    16 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing FUNCTION TESTS Test Outrigger Interlock 1 7 Twist to release the red Emergency Stop button at the platform controls. 1 8 Push and hold the control activate button and rotate the up/down switch in the direction of intended travel. Result: The up/down funct[...]

  • Page 19

    Part No. 82799 Genie DPL Super Series 17 Operator’s Manual Second Edition • First Printing Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests prior to use. 4 Inspec[...]

  • Page 20

    18 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Operating Instructions Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator’s manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. 3 Always perform function tests[...]

  • Page 21

    Part No. 82799 Genie DPL Super Series 19 Operator’s Manual Second Edition • First Printing Setup 1 Position the machine directly below the desired work area. 2 Connect to an appropriate power source: DC models: Connect the battery pack. AC models: Connect to a grounded 15A AC power supply. Use a 12 gauge / 3.3 mm² 3-wire grounded extension cor[...]

  • Page 22

    20 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing OPERATING INSTRUCTIONS Manual Lowering 1 Activate the manual lowering lever. Auxiliary Platform Lowering - AC & DC Models 1 Turn the key switch to ground control. Pull out the red Emergency Stop button to the on position. 2 Activate the auxiliary plat[...]

  • Page 23

    Part No. 82799 Genie DPL Super Series 21 Operator’s Manual Second Edition • First Printing OPERATING INSTRUCTIONS Battery and Charger Instructions Observe and Obey: Do not use an external charger or booster battery. Charge the battery in a well-ventilated area. Use the proper AC input voltage for charging as indicated on the charger. Use only G[...]

  • Page 24

    22 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing T ransport and Lifting Instructions Observe and Obey: Common sense and planning must be applied to control the movement of the machine when lifting it with a crane or forklift. The transport vehicle must be parked on a level surface. The transport vehicle[...]

  • Page 25

    Part No. 82799 Genie DPL Super Series 23 Operator’s Manual Second Edition • First Printing Observe and Obey: Only qualified riggers should rig and lift the machine. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight. See the serial plate for the machine weight. Lifting Instructions Fu[...]

  • Page 26

    24 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Decals Part No . Description Quantity 27857 Caution - Component Damage 1 27865 Label - Bubble Level 2 27868 Danger - Tip-over, Relief 1 28174 Label - Power to Platform, 230V 2 28176 N otice - Missing Manuals 1 28235 Label - Power to Platform, 115V 2 28236[...]

  • Page 27

    Part No. 82799 Genie DPL Super Series 25 Operator’s Manual Second Edition • First Printing DECALS[...]

  • Page 28

    26 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Part No . Description Quantity 28174 Label - Power to Platform, 230V [...]

  • Page 29

    Part No. 82799 Genie DPL Super Series 27 Operator’s Manual Second Edition • First Printing DECALS[...]

  • Page 30

    28 Genie DPL Super Series Part No. 82799 Operator’s Manual Second Edition • First Printing Specifications Model DPL-25S DPL-30S DPL-35S Height, 31 ft 4 in 36 ft 40 ft 9 in maximum working 9.5 m 11 m 12.4 m Height, 25 ft 4 in 30 ft 34 ft 9 in maximum platform 7.7 m 9.1 m 10.6 m Height, 78 in 78 in 78 in guard rails stowed 1.98 m 1.98 m 1.98 m Le[...]

  • Page 31

    Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone + 61 7 3375 1660 Fax + 61 7 3375 1002 Genie China Phone + 86 21 53852570 Fax + 86 21 53852569 Genie Malaysia Phone + 65 98 480 775 Fax + 65 67 533 544 Genie Japan Phone + 81 3 3453 6082 Fax + 81 3 3453 6083 Genie Korea Phone [...]