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Giant CP220 manual

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Table of contents for the manual

  • Page 1

    Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual For Models: CP218 CP220 CP230 Series CP200 Contents: Installation Instructions: page 2 Pump Specifications: pages 3 - 5 Exploded View: page 6 Parts List:: page 7 Recommended Spare Kits & Torque Specifications: page 8 Pump Mounting Selection Guide: page 8 Repair Instr[...]

  • Page 2

    2 INST ALLA TION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of [...]

  • Page 3

    CP218 H ORSEPO W ER R EQUIREMENT S R PM G PM 500 PSI 1000 PS I 1500 P S I 2030 PSI 200 0. 4 0. 1 0.3 0.4 0.6 300 0. 6 0. 2 0.4 0.6 0.8 400 0. 7 0. 2 0.5 0.7 1.0 500 0. 9 0. 3 0.6 0.9 1.3 600 1. 1 0. 4 0.8 1.1 1.5 750 1. 4 0. 5 1.0 1.4 2.0 3 NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve [...]

  • Page 4

    NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Exchange the oil fill and the oil dr[...]

  • Page 5

    NOTE: In order to drive the pump from the side opposite the present shaft extension, simply remove the valve casing from the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are down at the six o'clock position. Exchange the oil fill and the oil dr[...]

  • Page 6

    6 Exploded View CP200 Series[...]

  • Page 7

    ITEM PART NO. DESCRIPTION QTY. 16C 08456 Tension Screw 3 16 D 07676 Copper Gasket 3 16D 07204-0100 Copper Gasket (CP230 only) 3 16E 06823 P l u nger Extension (CP230 only) 3 1 7 08442 Wrist Pin 3 1 8 07770 O-Ring 3 1 9 08356-0010 Oil Seal 3 2 0 08444 Seal Case 3 2 1 06815 O-Ring 3 2 3 08087 V-Sleeve, Weep 3 2 3 A 08087-0020 V-Sleeve, Teflon 3 2 4 0[...]

  • Page 8

    8 Rep air Kit s CP200 Series Plunger Packing Kit Part # 09554 Item # Part # Description Qty . 2 3 08087 V -Sleeve, weep 3 2 3 A 08087-0020 V -Sleeve, brown 3 2 4 07904 Pressure Ring 3 Oil Seal Kit Part # 09144 Item # Part # Description Qty . 1 9 08356-0010 Oil Seal 3 Position Item# Description T orque Amount 16C 08456 T ension Screw , Plunger 220 ([...]

  • Page 9

    9 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspec[...]

  • Page 10

    10 Reassembly sequence of the CP200 pump s 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly . Replace v-sleeve (23A) over plungers (16).. 3) Generously lubricate v-sleeve[...]

  • Page 11

    11 Preventative Maintenance Check-List & Recommended Spare Parts List Check Daily W eekly 50hrs Every Every Every 500 hrs 1500 hrs 3000 hrs Oil Level/Quality X Oil Leaks X W ater Leaks X Belts, Pulley X Plumbing X Recommended Spare Parts Oil Change (1 Quart) p/n 1153 X X Seal Spare Parts (1 kit/pump) X (See page 8 for kit list) Oil Seal Kit (1 [...]

  • Page 12

    GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charg[...]