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Giant P200A-3100 manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications: pages 3-9 Exploded View: page 1 0 Parts List / Kits: page 1 1 Torque Specifications: page 1 1 Repair Instructions: pages 12-13 Pump mounting selection Guide: page 13 Trouble Shooting Guide Recommened Spare Parts List: page 1 4 Dimensions: page 15 Warranty Information: back page Triple[...]

  • Page 2

    2 INST ALLA TION INSTR UCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of[...]

  • Page 3

    3 Specifications Model P217A-3100/5100 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above. U.S. (Metric) 1750 RPM + Ratings ............................................................ 1.8 GPM @ 2000 PSI ...... (6.8 LPM @ 137 bar) 3450 RPM + Ratings ..............[...]

  • Page 4

    4 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above. Specifications Model P218A-3100/5100 U.S. (Metric) V olume ........................................................... 3.4 GPM ................... (12.5 LPM) Discharge Pressure .................................[...]

  • Page 5

    5 Specifications Model P219A-3100/5100 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above. PUMP PULLEY MOTO R PULLEY RPM GPM 800 PSI 1200 PSI 1500 PSI 1700 PSI 2000 PSI 7.75 5.25 1150 2.7 1.5 2.2 2.8 3.2 3.7 7.75 6.50 1450 3.5 1.9 2.9 3.6 4.1 4.8 7.75 7.25 1750 4.[...]

  • Page 6

    6 Specifications Model P220A-3100/5100 Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above. PUMP PULLEY MOTO R PULLEY RPM GPM 800 PSI 1200 PSI 1500 PSI 1700 PSI 2000 PSI 7.75 5.25 1150 3.1 1.7 2.6 3.2 3.6 4.3 7.75 6.50 1450 3.9 2.2 3.2 4.0 4.6 5.4 7.75 7.75 1750 4.[...]

  • Page 7

    7 NOTE: In order to drive the pump fr om the side opposite the pr esent shaft extension, simply remov e the valve casing fr om the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to rotate the seal case (item #20) as well, so that the weep holes are do wn a t the six o'c loc k position. Exchange the oil fill and [...]

  • Page 8

    8 NOTE: In order to drive the pump fr om the side opposite the present shaft extension, simply remo ve the valve casing fr om the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to r otate the seal case (item #20) as well, so that the weep holes are do wn a t the six o'c loc k position. Exchange the oil fill and [...]

  • Page 9

    9 NOTE: In order to drive the pump fr om the side opposite the present shaft extension, simply remov e the valve casing fr om the crankcase and rotate the pumps 180 degrees to the desired position. Be certain to r ota te the seal case (item #20) as well, so that the weep holes are do wn a t the six o'c loc k position. Exchange the oil f ill an[...]

  • Page 10

    10 Exploded V iew - P200A-3100/5100 Series[...]

  • Page 11

    11 ITEM PART NO. DESCRIPTION QTY. 1 08300 Crankcase 1 2 08301 Dipstick 1 3 08302 Crankcase Plug Cover 1 3A 07190-0100 D rain Plug & Gasket 1 4 08005 O-Ring 1 5 08185-0100 Oil Drain Plug with seal 1 6 07188-0100 Screw, 316 S.S. 4 6A 07223-0100 Spring Washer, 316 S.S. 4 7 08303 Bearing Cover I 2 8 08490 Sight Glass 1 9 08492 O-Ring 1 10 07225-010[...]

  • Page 12

    12 REP AIR INSTRUCTION - P200A-3100/5100 SERIES 1. W ith a 22mm socket wrench, remove the (3) discharge valve plugs and (3) inlet valve plugs (32) Inspect the o-ring (33) for wear and replace if dam- aged. 2. Using a needle nose pliers, remove the inlet and discharge valve assemblies (27-30) and o-ring (31). Inspect all parts for wear and replace a[...]

  • Page 13

    13 Disassembly sequence of the back end of the P200A-3100/5100 series pump. 1) Before you begin, drain the oil from the crankcase. 2) Remove the crankcase cover (3) and o-ring (4) from the crankcase (1). T o remove the crankshaft (13), remove the bearing cover (7) and sight glass (8). Using a rubber mallet, remove the crankshaft axially through the[...]

  • Page 14

    14 Preventative Maintenance Check-List & Recommended Spar e Parts List Check Daily W eekly 50hrs Every Every Every 500 hrs 1500 hrs 3000 hrs Oil Level/Quality X Oil Leaks X W ater Leaks X Belts, Pulley X Plumbing X Recommended Spare Parts Oil Change X X Seal Spare Parts (1 kit/pump) X (See page 11 for kit list) Oil Seal Kit (1 kit/pump) X (See [...]

  • Page 15

    15 P200A-3100/5100 DIMENSIONS - INCHES (mm)[...]

  • Page 16

    GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charge. Our othe[...]