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Giant P205 manual

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Table of contents for the manual

  • Page 1

    Contents: Installation Instructions: page 2 Pump Specifications: pages 3 - 5 Exploded View: page 6 Parts List: page 7 Kits & Torque Specifications: page 7 Repair Instructions: pages 8 - 9 Trouble Shooting: page 10 Dimensions: back page Warranty Information: back page TM Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Man[...]

  • Page 2

    2 INST ALLA TION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of [...]

  • Page 3

    HORSEPOWER RA TINGS: The rating shown are the power requirements for the pump . Ga s engine power outputs must be approximately twice the pump power requirements shown above. W e recommend a 1.15 service factor be specified when selecting an electricmotor as the power source. T o compute specific pump horse power requirements, use the following for[...]

  • Page 4

    P2 06 HORSEPOWE R REQUIREMEN TS R PM G PM 1000 PSI 1500 PSI 2000 PS I 2500 P SI * 250 0. 11 0. 1 0.1 0. 2 0.2 500 0. 21 0. 1 0.2 0. 3 0.4 1 000 0.43 0. 3 0.4 0. 6 0.7 1 750 0.76 0. 5 0.8 1. 0 1.3 3 000 1.30 0. 9 1.3 1. 8 2.2 3 200 1.40 1. 0 1.4 1. 9 2.4 3 450 1.50 1. 0 1.6 2. 1 2.6 4 Specifications Model P206 NOTE: In order to drive the pump from t[...]

  • Page 5

    P2 08 H O R SEPO WER REQUIREMENTS R PM GP M 1000 PSI 1500 PSI 2000 PSI 2500 PSI * 250 0. 14 0.1 0. 1 0.2 0.2 500 0. 29 0.2 0. 3 0.4 0.5 10 00 0.57 0.4 0. 6 0.8 1.0 17 50 1.00 0.7 1. 0 1.4 1.7 30 00 1.60 1.1 1. 7 2.2 2.8 32 00 1.80 1.2 1. 9 2.5 3.1 34 50 1.90 1.3 2. 0 2.6 3.3 5 Specifications Model P208 NOTE: In order to drive the pump from the side[...]

  • Page 6

    6 Exploded V iew - P205/206/208[...]

  • Page 7

    Position Item# Description T orque Amount 32 07928 V alve Plug 33 or 59* (ft.-lbs.) 34 08316 Hex Head Cap Screw , V alve Casing 105 (in.-lbs.) 7 ITEM PART NO. DESCRIPTION QTY. 16 06641 Plunger, Complete, 12mm 3 17 08442 Wrist Pin 3 19 08356-0010 Oil Seal 3 20 06645 Seal Case 3 21 08443 O-Ring 3 23 07391 V-Sleeve 3 23A 08598 V-Sleeve, Weep 3 24 0739[...]

  • Page 8

    8 NOTE: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly . This step will ensure proper fit, at the same time protecting the pump nonmetal parts (i.e., the elastomers) from cutting and scoring. 1. With a 22mm socket wrench, remove the (3) dischar ge valve plugs and (3) inlet valve plugs (32) Insp[...]

  • Page 9

    9 Reassembly sequence of the P205/206/208 PUMPS 1) If oil seals (19) were removed, replace with seal lip towards crankcase. Lubricate seals before replacing. Contact Giant for assistance with the reassembly of the gear end. 2) Replace seal case (20) with o-rings (21) over plungers. Generously lubricate o-rings and oil seal before reassembly . Repla[...]

  • Page 10

    REMEDY Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair/Replace hose Clean, Reset, and Replace worn parts Check suction lines on inlet of pump for restrictions Check for proper operation Reduce oil change interval Replace seals Replace bearings, Refill crankcase oil with recommen[...]

  • Page 11

    GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. For portable pressure washers and self-serve car wash applications, the discharge manifolds will never fail, period. If they ever fail, we will replace them free of charg[...]