Giant P420A-3100 manual

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Table of contents for the manual

  • Page 1

    Corrossion Resistant Pumps Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Models P420 A-3100 & P420 A-5100 Contents: Installation Instructions: page 2 Specifications: page 3 Parts List/Torque Specs: page 4 Recommened Spare Parts List page 4 Exploded View/Kits: page 5 Repair Instructions: pages 6-7 Pump mounting s[...]

  • Page 2

    INS TALLATION INSTRUCTIONS 4. Use of a dampener is necessary to minimize pulsation at drive elements, plumbing, connec- tions, and other system areas. The use of a dampener with Giant Industries, Inc. pumps is optional, although recommended by Giant Industries, Inc. to further reduce system pulsa- tion. Dampeners can also reduce the severity of pre[...]

  • Page 3

    Consult the factory for special requirements that must be met if the pump is to operate beyond one or more of the limits specified above. V olume ................................................................................................... Up to 13.0 GPM (49 lm) Discharge Pressure ..............................................................[...]

  • Page 4

    ITEM PART DESCRIPTION QTY. 1 08377 Crankcase 1 2 08378 Oil Fill Plug with Gasket 1 3 06479 Crankcase cover 1 3A 07186 Oil Sight Glass w/ Gasket 1 4 08380 O-Ring 1 5 12137 Oil Drain Plug 1 5A 07182 Gasket for Oil Drain Plug 1 5B 08092 Plug with Gasket 1 6 08093 Screw 4 6A 08094 Spring Washer 12 7 08471 Bearing Cover, Open 1 8 08472 Bearing Cover, Cl[...]

  • Page 5

    EXPLODED VIEW - P420A-3100/5100 PUMPS P420A-3100/5100 PUMP REPAIR KITS Oil Seal Kit # 09306 Item Part # Description Qty. 19 08366 Oil Seal 3 Valve Assembly Kit (P420A-3100) # 09522 Item Part # Description Qty. 27A 06615 V alve Assembl y , Complete 6 33 07214-0001 O-Ring, Viton 6 Valve Assembly Kit (P420A-5100) # 09478 Item Part # Description Qty. 2[...]

  • Page 6

    8) Inspect all parts for wear and replace as needed. Note: The orientation of oil seal in seal case is: seal lips face crankcase. 19 22 20 21 24 23(B) 25 24 23 23A REPAIR INSTRUCTIONS - P420A-3100/5100 PUMPS Note: Always take time to lubricate all metal and nonmetal parts with a light film of oil before reassembly. This step will ensure proper fit,[...]

  • Page 7

    9) Check surfaces of plunger pipe (16B). REASSEMB LY INSTRUCTIONS - P420A-3100/5100 PUMPS 11) Place pressure rings and weep seals (23B) over plungers and into each seal case (20). 12) Place weep return rings (25) over the plunger (16) and pressure ring over plunger (24). 13) Generously lubricate v-sleeves. Assemble spacer rings (23A), and v-sleeves[...]

  • Page 8

    GIANT INDUSTRIES, INC. , 900 N. Westwood Ave., P.O. Box 3187, Toledo, Ohio 43607 PHONE (419) 531-4600, FAX (419) 531-6836, www.giantpumps.com  Copyright 2002 Giant Industries, Inc. P420A-3100/5100 PUMP DIMENSIONS - INCHES (MM) GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be f[...]