Giant SP100W manual

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Table of contents for the manual

  • Page 1

    Model SP100W Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Contents: Installation Instructions: page 2 Pump Specifications: page 3 Parts List/Torque Specs.: page 4 Exploded View / Kits: page 5 Trouble Shooting: page 6 Repair Instructions: page 7 Dimensions: back page Warranty Information: back page Updated 8/97[...]

  • Page 2

    INST ALLA TION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installa- tion. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for a[...]

  • Page 3

    Specifications Model SP100W V olume ........................................................................................................ Up to 1 1.2 GPM Dischar ge Pressure ..................................................................................... U p t o 2000 PSI Inlet Pressure .......................................................[...]

  • Page 4

    ITEM PART DESCRIPTIONS QTY 1 07294 Crankcase 1 2 07295 Oil Filler Cap 1 2A 07296 Gasket, Oil Filler Cap 1 3 07297 Cover, Crankcase 3 4 07298 O-Ring, Crankcase Cover 1 5 07299 Oil Dipstick 1 6 01009 O-Ring, Dip Stick 1 7 07186 Oil Sight Glass 1 8 07187 Gasket, Oil Sight Glass 1 9 01010 Screw, Crankcase Cover 4 10 01011 Spring Washer, Cover Screw 4 1[...]

  • Page 5

    SP100W EXPLODED VIEW Plunger Packing Repair #09077 Qty . Part # Description 3 07336 V -Sleeve Ceramic Plunger Kit #09079 Qty . Part # Description 3 07346 Ceramic Plunger 3 07360 Bolt Assy . (24B-E) 3 07317 Flinger Weep Rep air Kit #09075 Qty . Part # Description 1 07344 O-Ring,W eep Return Plate 3 07348 Seal, W e ep Return Inlet V alve Kit #09069 Q[...]

  • Page 6

    PUMP SYSTEM MALFUNCTION MALFUNCTION The Pressure and/ or the Delivery Drops Water in crankcase Noisy Operation Rough/Pulsating Operation with Pressure Drop Pressure Drop at Gun Excessive Leakage High Crankcase Temperature CAUSE Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer W[...]

  • Page 7

    NOTE: Contact Giant Industries for Service School Information. Phone: (419)-531-4600 R EP AIR INSTRUCTION - SP100W SERIES 1. With a 22mm socket, remove the three discharge (43) and three inlet (41) manifold plugs. 2. Check o-ring (44) for wear and replace as necessary. Remove the discharge spring retainer (34), valve spring (35), and valve plate (3[...]

  • Page 8

    8/97 SP100.PM5 SP100W DIMENSIONS GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. Five (5) years from the date of shipment for all pumps used in portable pressure washers with NON-SALINE, clean water applications. 2. Tw[...]