Goodman Mfg GPG13 manual

Affix this manual and Users Information Manual adjacent to the unit. INST ALLA TION & OPERA TING INSTRUCTIONS for GPG13 SINGLE P ACKAGE GAS-ELECTRIC HEA TING & COOLING UNIT C US ® Goodman Manufacturing Company , L.P . IO-288B 5151 San Felipe, Suite 500, Houston, TX 77056 07/08 www .goodmanmfg.com © 2005 - 2008 Goodman Manufacturing Compan[...]

2 INDEX Replacement Part s ............................................................................................................................................................. 3 O RDERING P ARTS .............................................................................................................................................. 3 S[...]

3 REPLACEMENT PAR TS O RDERING P ARTS When reporting shortages or damages, or ordering repair parts, give the complete unit model and serial numbers as stamped on the unit’s nameplate. Replacement part s for this appliance are available through your contractor or local distributor . For the location of your nearest distributor , consult the white[...]

4 CA RBON M ONOXIDE POISON ING HA Z A RD B10259-216 Carbo n mon oxi de pr o duci ng devi ces (s uc h as an a uto mob ile, s pac e heater , gas wat er heat er, etc.) shoul d not be op er ated i n enc los ed areas such a s unv entil ated ga rages, u tility roo ms or p arki ng area s be cause of the da nger of car bon monoxi de (CO) pois oning res ult[...]

5 Rooftop Installation • The unit may be installed directly on wood floors or on Class A, Class B, or Class C roof covering material. • T o avoid possible personal injury , a safe, flat surface for service personnel should be provided. R OOF C URB I NSTALLATIONS O NLY : • Sufficient structural support must be determined prior to locating and [...]

6 T RANSPORTATION D AMAGE Check the carton upon arrival for external damage. If damage is found, a request for inspection by carrier agent should be made in writing immediately . Carefully inspect the unit for damage including damage to the cabinetry . Any bolts or screws which may have loosened in transit must be re-tightened. In the event of dama[...]

7 Refer to the Proper Piping Practice drawing for the general layout at the unit. The following rules apply: 1. Use black iron pipe and fittings for the supply piping. The use of a flex connector and/or copper piping is permitted as long as it is in agreement with local codes. 2. Use pipe joint compound on male threads only . Pipe joint compound mu[...]

8 WARN I NG T O PREVENT PROPERTY DAMAGE O R SERIOUS P ERSONAL I NJURY DUE TO FIRE O R EXPLOSION C AUSED B Y A P RO PANE GAS LEAK, I NSTALL A GAS DETE CTING WARNING DEVICE. I F THE PROPANE GAS UNIT IS INSTALLED IN AN EXCAVATED AREA OR A CONFINE D SPACE, A WARNING DEVICE IS REQUIRED DUE TO: • P ROPANE GAS IS HEAVIE R THA N AIR AND ANY LEAKING G AS [...]

9 Electr ic al Po wer Di rec tly T o Ju ncti on B ox El ectr ic al Po wer Ro uted Thro ugh Bott om of Un it Note:Junction box locati on shown is optional and is for ill ustrati on purposes only. JUNCTION BOX Typical Electrical Wiring Unit Voltage U NIT V OLTAGE The unit transformer is factory connected for 230V operation. If the unit is to operate [...]

10 G Y W R R W Y1 G From Unit Y/Y 2 Y/Y 2 Typical 2-Stage Cool Thermostat and Unit 24 V Wiring Hookup *PG1360***1A Only CIRCULA TING AIR AND FIL TERS A IRFLOW C ONVERSION Units can easily be converted from horizontal to down- discharge airflow delivery . In down-discharge or high static installations, the installer should measure the total external[...]

11 VENTING NOTE: V enting is self-contained. Do not modify or block. F LUE H OOD I NSTALLATION Install the flue hood and bug screen prior to operation of the unit. T o install the flue hood cover and bug screen: 1. Remove the flue hood and bug screen from inside the heat exchanger compartment. 2. Slide the bug screen over the flanges of the flue ho[...]

12 NOTE: A 180-second anti-short cycle is integral to the control and prevents recycling of the compressor . F AN O NLY 1. Thermostat calls for F AN ONL Y by energizing “G”. 2. Approximately seven seconds later , the indoor fan starts. 3 . The indoor fan continues to run for approximately 60 seconds after “G” is de-energized. *PG13(48,60)**[...]

13 Gas Line Gas Shutoff Valv e Gas Line To Furnace Drip Leg Cap With Fitt ing Manometer Hose Manometer Open To Atmosphere Measuring Inlet Gas Pressure Alternate Method Manifold Pressure Check The gas valve has a tapped opening to facilitate measurement of the manifold pressure. A “U” T ube manometer having a scale range from 0 to 12 inches of w[...]

14 (switches 1 and 2) provides airflow adjustment for heating airflow . The “COOL” adjustment function (switches 5 and 6) provides airflow adjustments for cooling airflow . The “ADJUST” function (switches 7 and 8) will adjust the heating AND cooling airflow +10% or - 15%. The “DELA Y” function (switches 3 and 4) is not field adjustable.[...]

15 Dehumidification The GE ECM motor has the capability to provide increased dehumidification during cooling operation. This is accomplished by lowering the airflow to approximately 85% of the nominal cooling airflow . Example: Unit is operating at 1400 CFM and humidistat calls for dehumidification. Resulting airflow is 0.85* 1400 CFM = 1 190 CFM. [...]

16 A BNORMAL O PERATION - H EATING Internal Control Failure If the integrated ignition control in this unit encounters an internal fault, it will go into a “hard” lockout and turn off the diagnostic LED. If diagnostic LED indicates an internal fault, check power supply to unit for proper voltage, check all fuses, circuit breakers and wiring. Di[...]

17 MAINTENANCE Have the gas heating section of the unit checked at least once a year before the heating season begins, to be sure that the combustion air inlet and flue outlet hoods are not blocked by debris, which would prevent adequate combustion air and a properly operating vent system. F ILTER R EPLACEMENT OR C LEANING A return air filter is no[...]

18 M AIN B URNER F LAME (Q UALIFIED S ERVICER O NLY ) Flames should be stable, soft and blue (dust may cause orange tips but must not be yellow). The flames must extend directly outward from the burner without curling, floating or lifting off. Ch eck t h e b ur ne r fla m es fo r: 1. Good ad just me nt 2. Sta ble , soft and b lue 3. Not curling, fl[...]

19 IGNITION CONTROL DIAGNOSTIC INDICA TOR CHAR T HEA TING TIMING CHART 0 1 5 2 2 4 5 5 2 0 2 9 1 20 , 1 35 ,1 50 18 0* PG 13 4 8, 60 O NL Y Circul ator Bl ow er On Off Seconds Gas Val v e Ign iter I nduced Dr aft Bl ow er Therm ostat On Off On Off On Off On Off Leg en d: *P G10 ,12 , 24- 60 , *P G1 324- 4 2 *PG1348,60 100 % 50 % COOLING TIMING CHAR[...]

20 APPENDIX UNIT DIMENSIONS CO MBU STIO N AIR INLET S HOOD FLUE EXHAU ST CONT RO L W IR E EN TRANC E PO WER WIRE EN TRA N CE 7 7/8 7 5/16 SUCTIO N/LI QUID PRESSURE POR TS BEHIND COMPR ESSO R ACCESS PAN EL HEAT EXC HA NGE A CCESS PAN EL GA S SU PPLY ENTRANC E CO NDEN SATE DRAI N CON NE CTI ON 3/4" NPT F E MALE 16 1/8 19 1/8 EVAPORAT OR /CON TRO[...]

21 P GPG13(24,30,36,42)1A WIRING DIAGRAM TO THC MOT OR A LT . 3 S P E E D PU O R BL Y R B B R ECON PU R PU IIC GRD POW E R SU PPL Y R Y Y B B T2 L2 CC R T1 L1 CH OP TIONAL 208 -23 0 /1/ 60 B 3 NOTE 2 208 2 C 1 24V BL TRA NS 24 0 GR B PU R BL BL BL B BL B Y PU RC S COMP B B PU PU R R LS B BR CM BR BR EM 4 5 Y 12 3 LO W R BL MEDIUM OPTION AL 3 SPEE D[...]

22 GPG13(24,30,36,42)1A WIRING DIAGRAM HIGH VOL T AGE! DISCONNECT ALL POWER BEFORE SERVICI NG OR INST A LLING THIS UNIT . MU L T IPL E POW ER SOUR CES MA Y BE P RESENT . F AILURE TO DO SO MA Y CAUS E PROP ERTY DAMA GE, PERSONAL INJURY OR DEA TH . B4312003 R EV . B Wiring is subject to change. Always refer to the wiring diagram on the unit for the m[...]

23 Y W IG N VM PU FS NOTE 3 B R W. R. (A LT.) HO NE YWE LL BL GAS VA LVE GV BL MV GA S VALVE GV PU MV PU RS Y PU PL Y BL NO TE 5 PS PU Y Y G PU PU ALS B Y PU O R PU BR Y PU CAP1 R R L1 UN US ED H EAT C OO L 6 4 5 O R R L2 PU 3 Y Y R 1 2 DI B B Y 12 9 R FS 10 7 11 8 ECON Y PU BL R B G Y W R Y RG Y W G W B Y G BL TH ERM OS T AT HEATER W1 HUM OFF ON D[...]

24 NOTE 6 WW Y Y BL C W G R W G R PU BL Y G R Y1 C Y2 G R THC- NO ECON OM IZ ER NOTE 5 PL NOTE 3 NOTE 2 NOTE 5 NOTE 4 2 ST AGE COOLING THC -WI TH ECO N OM I ZER O P TI ON BL PU C Y1 R G W R G W PS TROUBLES HOO TING THIS APPLI ANCE . STAT US LIGH T CODES ARE AS FOLLOWS : THE STATUS L IGHT ON T HE FURNACE CON TROL M AY B E USED AS A G UIDE TO CC STIC[...]

25 Y W IGN VM PU FS NOTE 3 B R W. R. (ALT.) HONEYWEL L BL GAS VA LVE GV BL MV GAS VALVE GV PU MV PU RS Y PU PL Y BL NOTE 5 PS PU Y Y G PU PU ALS B Y PU O R PU BR Y PU CAP1 R R L1 UNU SED HEA T COOL 6 4 5 O R R L2 PU 3 Y Y R 1 2 DI B B Y 12 9 R FS 10 7 11 8 ECON Y PU BL R B G Y W R Y R G YW G W B Y G BL TH ER MOS T AT HEAT ER W1 HU M OFF ON DIP S WI[...]

26 NOTE 6 WW Y1 PU Y Y2 W G R W G R PU BL Y G R Y1 C Y2 G R THC- NO ECONO M IZ ER NOTE 5 PL NOTE 3 NOTE 2 NOTE 5 NOTE 4 THC-WITH ECONOMIZER BL C STRIP PED L EAD FROM TER MINAL BLOC K FROM E CON. PLU G STRIP PED L EAD PS TROUBLESH OOT I NG THIS APPLI ANCE . STATUS LI GHT CODES ARE AS FOLLO WS: THE STA T US LI GHT ON T HE F URNACE CON TROL MAY BE USE[...]

27 GPG13(36)3A WIRING DIAGRAM MV MV RS PS AL S MOT OR 10 7 4 1 11 12 89 2 56 3 DI L1 COOL HE AT UNUS ED L2 LS T3 T1 T2 L1 T1 L2 T2 T3 L3 3 SPEED PU RD IG N FS BL PU PU BL PU PU YL GR BL YL PU YL YL BL RD GR WH PU YL YL PU BL BK BR RD OR RD FS RD BK BL RD BR BK RD RD PU PU BK BK PU BK BL BK BL BL BL RD PU BK BL BK BK BK YL YL RD RD PU ECON RD BK BL [...]

28 GPG13(36)3A WIRING DIAGRAM Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. HIGH VOL T AGE! DISCONNECT ALL POWER BEFORE SERVICI NG OR INST A LLING THIS UNIT . MU L T IPL E POW ER SOUR CES MA Y BE P RESENT . F AILURE TO DO SO MA Y CAUS E PROP ERTY DAMA GE, PERSONAL INJURY OR DEA TH . FROM[...]

29 GPG13(48,60)3A WIRING DIAGRAM RD BL YL WH GR YL YL WH YL RD GR YL BL RD RD BK PU BR PU BL BK RD PU BK PU BK YL BL PU PU YL YL RD RD RD PU BR BL PU BL YL PU GR PU YL BL YL BK BK BK BK YL YL BL BL RD RD OR RD WH RD BL PU RD BK PU RD RD RD BL BL BL BL OR RD WH BK BK BR BR BK PU PU BL RD PU Y L BL BL BL YL WH BL WH YL YL GR RD YL YL WH WH RD TO T HE[...]

30 GPG13(48,60)3A WIRING DIAGRAM NOTES EVAPORATO R MOTOR EM RS ROL LOUT S WIT CH TRA N SFORMER TR FL AM E SENS OR INTEG RATED I GNITION CO NT RO L LI MIT SW IT CH FEMA LE P LUG / CONNECT O R PR ES SU R E SW I TC H EQUIPME NT GROUND IIC IGN LS PLF PS IGN ITOR GND FS GV GAS V ALV E AUXILLA RY LIMIT SWITCH CONDENSER MOTOR CONTA CTO R CRANK CA S E HEA [...]

31 GPG13(36)4A WIRING DIAGRAM Y2 YL PU BL BK RD BL YL PU YL BL PU PU NO TE 4 PLF YL PU YL GR RD/Y L BK PU BK BR BR BR FC BK PU BK WH DI BR GR Y1 W YG CR RD OR BL BL BL YL PU BL RD GR WH L2 BL HEAT CO OL UNUS E D L1 FC GR RD RD BL BL WH YL YL BL PU RD FS RD YL 6 5 4 RD RD 1 3 2 GR 10 7 9 12 8 11 EC ON YL RD OR BK RD RD RD RD PU BL BL BL BK BK PU GR [...]

32 GPG13(36)4A WIRING DIAGRAM NOTE 4 NOTE 5 TR W IT H ECO NOM IZ ER OP T I O N BL PU RD GR WH GR RD YL BL NO EC ON O MIZ ER WH BL R C Y G W G R C Y W GR RD YL PU 2 ST AG E C OO LI NG WH C G R Y2 Y1 W NOTE 5 CH E CK EQUIP . STATUS STATUS L IGHT FAULT IN TE RNAL C ONTR OL NO P O WE R O R NO RM A L O PERA T IO N IG NI T ION FAIL URE SWI TCH OPE N SWI [...]

33 Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. GPG13(48,60)4A WIRING DIAGRAM RD BL Y L WH GR YL YL WH YL RD GR YL BL RD RD BK PU BR PU BL BK RD PU BK PU BK YL BL PU PU YL YL RD RD RD PU BR BL PU BL YL PU GR PU YL BL YL BK BK BK BK YL YL RD RD BL RD OR RD WH BL PU RD BK PU RD RD RD BL B[...]

34 GPG13(48,60)4A WIRING DIAGRAM NOTES EVAPORATOR MOTOR EM RS ROLLOU T SWITCH TRANS FO R MER TR FL AM E SENS O R INTEGRA TED I GNITIO N CONT ROL LI MIT SW IT CH F E M A L E P L UG / C O NN E CT O R PRESSURE S WITCH EQUIPMENT GRO UND IIC IG N LS PL F PS IG NITOR GND FS GV GAS VALVE AUXILLARY LI MIT SWIT CH COND E NS ER M O TOR CONTA CT OR CRANKCASE [...]

35 GPG13(48,60)1B WIRING DIAGRAM RD BL Y L WH GR YL YL WH YL RD GR YL BL RD RD BK PU BR PU BL BK RD PU BK PU BK YL BL PU PU YL YL RD RD RD PU BR BL PU BL YL PU GR PU YL BL YL BK BK BK BK YL YL BL BL RD RD OR RD WH RD BL PU RD BK P U RD RD RD BL BL BL BL OR RD WH BR BR BK PU PU BL RD PU Y L BL BL BL YL WH BL WH YL YL GR RD YL YL WH WH RD FC H YL YL [...]

36 NO TE S EVAPORATOR M OT OR EM RS RO LL OU T SWI T CH TRANSFORMER TR FLAME SEN SO R INTEGRATED I GNITION CONTROL LIMI T S W I T C H FEMALE PL U G/CO NNECTOR PRESSURE SWITCH EQUIPMENT GRO UN D II C IGN LS PL F PS IGNIT OR GND FS GV GAS VALVE AUXILLARY L IMIT SWI T CH CONDEN SER MO TOR CONT ACT OR CRANKCASE HEATER CO M PONE N T LE G EN D CM C CH AL[...]

37 RECOMMENDED FIL TER SIZES UNIT 2 Ton 2 1/2 Ton 3 Ton 3 1/2 / 4 Ton 5 Ton Min. Filter Size (1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1 MINIMUM CLEARANCES - NOTE: Roof overhang should be no more than 36". 3" MI N 12" MIN 12" MIN 36" M IN (FOR SERVI CE ) . 48" M IN[...]

38 THIS P AGE LEFT BLANK INTENTIONALL Y[...]

39 THIS P AGE LEFT BLANK INTENTIONALL Y[...]

40 NOTE: SPECIFICA TIONS AND PERFORMANCE DA T A LISTED HEREIN ARE SUBJECT T O CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency . We have designed these units to significantly reduce the most frequent causes of product failure. T[...]