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Table of contents for the manual
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Page 1
This manual is to be used by qualified, professionally trained HV AC technicians only . Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. S plit System Air Conditioners, S plit System Heat Pump s with R-22 Refrigerant Blowers, Coils, &[...]
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Page 2
IMPORT ANT INFORMA TION Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped [...]
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Page 3
3 The successful development of hermetically sealed refrigera- tion compressors has completely sealed the compressor's moving parts and electric motor inside a common housing, minimizing refrigerant leaks and the hazards sometimes associated with moving belts, pulleys or couplings. Fundamental to the design of hermetic compressors is a method [...]
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Page 4
PRODUCT IDENTIFICA TION 4 Mo d e l # D e s c r i p t i on GS C 13 018 -241 AA G o odman ® Br and S p lit C o n de nser 13 S e er c o nd ensi ng un it s . I nit ia l rel e ase . 26 " cha s sis GS C 13 036 -481 AA G o odman ® Br and S p lit C o n de nser 13 S e er c o nd ensi ng un it s . I nit ia l rel e ase . 29 " cha s sis GS C 13 0 3 [...]
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Page 5
PRODUCT IDENTIFICA TION 5 M ode l # D e s c ri pt io n GSC 1 4 0 * * 1 A A G o odman ® Br and S pl i t C o nde nse r 14 S e er c o nd ens i ng un it s . I nt rodu c es G oo dma n ® Bra n d 1 4 Se er AC R -2 2 mo d e l s. GSC 1 4 0 * * 1 A B G o odman ® Br and S pl i t C o nde nse r 14 S e er c o nd ens i ng un it s . Ne w rev i s i on s ha ve s [...]
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Page 6
PRODUCT IDENTIFICA TION 6 M ode l # D e s c r i pti on GSH 10* ** A A G o odm an ® B r and S p lit H ea t P um p 10 S e er hea t p ump uni t s . In it ial rele as e. GSH 10* ** A B G o odm an ® B r and S pl it H eat P um p 10 S ee r h eat pu m p u nit s . Sc r e w loc a t i on s m o ved i n th e to p pan el, ba s e p an s , lo uv ers , and co nt [...]
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Page 7
PRODUCT IDENTIFICA TION 7 M o de l # D e sc r ip t i o n AS H 13 0 * * 1 AA A ma n a® Bra n d S pl it H ea t P um p 13 S e er he a t p u m p u ni t s . I n it ia l r e le a s e ne w m o del s o f A m ana ® B r and D elu x e 1 3 S e er R - 22 he at pu m ps . AS H 13 0 * * 1 AB A ma n a® Bra n d S pl it H e at Pu m p 1 3 See r h ea t pu mp u n its[...]
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Page 8
PRODUCT IDENTIFICA TION 8 Mod e l # D e s c ript i on A R UF****1 6AA A Si ngl e P i ec e R Mu lti - Po siti o n PSC Mo to r U npaint ed F l owra t er Int roduc t i on of new 13 S E E R A i r Handler Model s . A l l M odels w ill b e s uita bl e f or use w it h R -2 2 and R -410A A RUF364216A B A S i ngl e P iec e R M u lti- Po s i tio n PSC Mo tor[...]
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Page 9
PRODUCT IDENTIFICA TION 9 M o de l # D es c ri pt i o n AEPF** * * 1 6 AA A Si ng l e Pi e ce E Mu lt i-P os i ti on Var i ab le-S p eed P ai n t e d F lo w r at or . I n t r o d uc a t i o n of new 13 S E E R A ir H a ndl er M od els . A ll M od el s w ill b e sui t a ble f or us e w it h R- 22 a nd R-41 0A AEPF** * * 1 6 BA A Si ng l e Pi e ce E [...]
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Page 10
PRODUCT IDENTIFICA TION 10 Mo d e l # D esc ri pti o n MBR* * ** AA- 1 AA M od ul ar B lo wer R M ul t i -P os i ti on P S C M ot or . In tro duce s mod ule blo wer w it h P S C b l ow er m o t o r . MBE* * * * AA- 1AA M od u la r B lo w er E Mul t i - P osi ti on Var i abl e-S p eed . I nt rodu ces mo dul e blo w e r w it h v aria bl e s p ee d bl[...]
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Page 11
PRODUCT IDENTIFICA TION 11 CP K F 0 3 6 2 A P R O D UC T CA T E G O R Y : C : Sp li t Syst em U N IT T Y PE : E : Co mm e rc ial Ai r C ond itio ner K : Ai r C o jd it ion er P: H ea t Pu m p R EVI SI O N : A: R e vi si o n ELE C TR IC AL : 1 : 20 8-23 0 V/ 1ph /6 0Hz 2 : 22 0-24 0 V/ 1ph /5 0 Hz 3 : 20 8- 23 0v/ 3ph / 6 0Hz 4 : 30 8/ 415 V/ 3 ph /[...]
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Page 12
PRODUCT IDENTIFICA TION 12 C K F 036 2 A P R O D UC T CA T E G O R Y : C : S p lit S y s t em U N IT T Y P E : E : Co m m e rc ial Ai r C ond it io ner K: Ai r C oj d i t i on er P : H ea t P u m p REVI SI O N : A: R e vi si o n E LE C TR I C AL : 1 : 20 8-23 0V / 1ph / 6 0Hz 2 : 22 0-24 0V / 1ph / 5 0 Hz 3 : 20 8-23 0v / 3ph / 6 0Hz 4 : 30 8/ 415 [...]
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Page 13
PRODUCT IDENTIFICA TION 13 A R U F 3642 1 A A Pr oduct Ty pe A : Singl e Piece Air Handler Applicat ion C: Cei li ng Mount PS C Mo to r D: D ownflow PSC Motor E: Multi- Position Var iable Speed Motor R: Multi- Position PSC Motor W : W all M ount P SC Motor Cabi ne t Fin i s h U: U npai nted P: Painted N: U ncased Nominal Capacity Range @ 13 SEER Mu[...]
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Page 14
PRODUCT IDENTIFICA TION 14 THIS NOMENCLATURE IS TO BE USED AFTER JULY 2006 All Airhandlers use DIRECT DRIVE MOTORS . Power supply is AC 208-230v, 60 hz, 1 phase. A W U F 3642 1 6 A A PR O D U C T T YPE: A: Ai r H a nd l er CA BI NET F I N I S H: U: Unp ain t e d P : P a i te d N : U n c a se d EXPA NSIO N D EV IC E : F: Fl ow r a te r T: TX V (E xp[...]
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Page 15
PRODUCT IDENTIFICA TION 15 MODEL MFG. # MBR0800 MBR0800 MBR1200 MBR1200 MBR1600 MBR1600 MBR2000 MBR2000 MBE1200 MBE1200 MBE1600 MBE1600 MBE2000 MBE2000 MB R 8 00 A A 1 D E SI G N SER I ES: M B : M o d ul a r B l ow er M OTO R TYP E : R: Con sta nt Sp eed E: Va ri a b l e Sp e e d AI RF L OW D EL I VE RE D 0 8 : 8 0 0 CF M 12 : 12 00 CF M 16 : 16 00[...]
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Page 16
ACCESSORIES 16 *Installed on indoor coil. Mo d el D es cr i p t i on G/ VS H 130 18 G /V SH 1 302 4 G / V SH 1 3 030 G / VS H 13 0 36 G /V SH 1 304 2 G/ VS H 13 048 G / VS H 130 60 A F E 18- 6 0A All F ue l K it X X X X X X X OT 18 - 60A Ou td oor T h e rm o s ta t X X X X X X X FS K01A * Fr ee z e P r ot e ct i o n Ki t X X X X X X X AS C 0 1 An t[...]
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Page 17
17 ACCESSORIES Mod el Description CPKF24 CPKF36 C PKF42 CP KF48 CPKF 60 CPKF61 A FE18-60A All Fuel Kit xxxxxx OT18-60A Outdoor Thermost at xxxxxx FSK01A * Freeze Protect i on Kit xxxxxx AS C 0 1 Anti Short Cycle K it xxxxxx TX2N2* TX V Kit --- --- --- -- - --- --- TX3N2* TXV Ki t x x --- --- - -- --- TX5N2* TXV Ki t --- --- xxxx OT18-60A Outdoor Lo[...]
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Page 18
ACCESSORIES 18 SUCTION LINE BULB 1/4 FLARE CONNECTION EXPANSION VAL VE EVAPORATOR COIL REMOVE B EFORE INSTALLI N G EXP ANSIO N VALVE SEAL SUPPL IE D W/ KIT SEAL SUPPLIED W/ KIT BULB TO BE LOCATED AT 10 OR 2 O'C LOCK For Applications requiring a field installed access fitting TA ILPI ECE 3/8"- SWEAT 7/ 8" N UT DISTRI BUTOR BOD Y PIS T[...]
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Page 19
19 ACCESSORIES FSK01A FREEZE THERMOST A T KIT T2 T1 L2 L1 B LAC K 1 TH ERMOST AT WI RE S HOR T CY CLE PR OTE CTOR Y ELLOW 1 B LAC K 1 Y1 Y2 R1 R2 Y C UN IT TERMI NAL BO AR D CO NTA CT OR ASC01A ANTI-SHORT -CYCLE CONTROL KIT I nsta ll Lin e Th er mo st at Here In stal l Li ne Th er mo st at Here Wi r e N u t Wi r e N u t Y Y B l a c k B l a c k Wi r[...]
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Page 20
ACCESSORIES 20 COIL ACCESSORIES COIL MODEL TX2N 2 TXV K IT TX3N 2 TXV K IT TX5 N2 T XV KIT FSK01A FREEZE PROTECT I ON KIT CA *F030B4* --- X --- X CA *F036B4* --- X --- X CA *F042C4* --- --- X X CA *F048C4* --- --- X X CA *F057D4* --- --- X X CA *F060D4* --- --- X X CHPF030A 4* --- X --- X CHPF036B4* --- X --- X CHPF042A 4* --- --- X X CHPF048D4* --[...]
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Page 21
PRODUCT DESIGN 21 This section gives a basic description of cooling unit opera- tion, its various components and their basic operation. Ensure your system is properly sized for heat gain and loss according to methods of the Air Conditioning Contractors Association (ACCA) or equivalent. CONDENSING UNIT These units are designed for free air discharge[...]
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Page 22
PRODUCT DESIGN 22 The coils are designed for upflow, counterflow or horizontal application, using two-speed direct drive motors on the CACF/CAPF/CHPX models and BPM (Brushless Permanent Magnet) or ECM motors on the MBE models. The ARUF is a multi-position air handler (upflow/horizontal or downflow) and is equipped with a flowrator for cooling and h[...]
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Page 23
SYSTEM OPERA TION 23 COOLING The refrigerant used in the system is R-22. It is a clear, colorless, non-toxic, non-irritating, and non-explosive liquid. The chemical formula is CHCLF 2 . The boiling point, at atmospheric pressure is -41.4°F. A few of the important principles that make the refrigeration cycle possible are: heat always flows from a w[...]
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Page 24
SYSTEM OPERA TION 24 COOLING CYCLE HEATING CYCLE Indoor Coil Accumulator Bi-Flow Fi lt er D ry er Outdoor Coil Thermostatic Exp a nsi on Valve Chec k Val ve Reversing Valv e (De -Ener gized) Indoor Coil Accumulator Bi-Flow Fi lt er D ry er Outdoor Coil Thermostatic Exp a nsi on Valve Chec k Val ve Reversing Valv e (Energized)[...]
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Page 25
SYSTEM OPERA TION 25 RESTRICTOR ORIFICE ASSEMBLY IN COOLING OPERATION RESTRICTOR ORIFICE ASSEMBLY IN HEATING OPERATION In the cooling mode, the orifice is pushed into its seat, forcing refrigerant to flow through the metered hole in the center of the orifice. In the heating mode, the orifice moves back off its seat, allowing refrigerant to flow unm[...]
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Page 26
SYSTEM OPERA TION 26 Ind oor Coil Out door Coil Therm ostati c Expan si o n Valv e COOLING CYCLE - CONDENSING UNIT In the cooling mode, the orifice is pushed into its seat, forcing refrigerant to flow through the metered hole in the center of the orifice.[...]
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Page 27
SYSTEM OPERA TION 27 AFE18-60A CONTROL BOARD DESCRIPTION The AFE18 control is designed for use in heat pump applica- tions where the indoor coil is located above/downstream of a gas or fossil fuel furnace. It will operate with single and two stage heat pumps and single and two stage furnaces. The AFE18 control will turn the heat pump unit off when [...]
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Page 28
28 TROUBLESHOOTING CHART Comp laint Sy stem Operating Pressures POSSIBLE CAUSE D O T S I N AN AL Y S I S GUIDE INDICATE "POSSIBLE CA USE" SYMPTOM System will not start Compressor will not start - fan runs Comp. and Cond. Fan will not start Evaporator fan will not start Condenser fan will not start Compressor runs - goes off on overload Co[...]
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Page 29
SERVICING 29 TABLE OF CONTENTS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INST A LLING THIS UNIT . MUL TIPL E PO WER SO UR CES MA Y BE P RESENT . F AI LURE TO DO SO M A Y CAUS E PROPERTY DAMAGE, PERSONAL INJUR Y OR DEA TH. S - 1 Checking Voltage .......................................... 3 0 S - 2 Checking Wiring ....................[...]
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Page 30
SERVICING 30 S-1 CHECKING VOLTAGE 1. Remove outer case, control panel cover, etc., from unit being tested. With power ON: WA RN I NG Line Volt age no w present. 2. Using a voltmeter, measure the voltage across terminals L1 and L2 of the contactor for the condensing unit or at the field connections for the air handler or heaters. 3. No reading - ind[...]
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Page 31
SERVICING 31 4. Check the continuity of the thermostat and wiring. Repair or replace as necessary. Resistance Heaters 1. Set room thermostat to a higher setting than room temperature so both stages call for heat. 2. With voltmeter, check for 24 volts at each heater relay. Note: BBA/BBC heater relays are DC voltage. 3. No voltage indicates the troub[...]
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Page 32
SERVICING 32 S-4 CHECKING TRANSFORMER AND CONTROL CIRCUIT A step-down transformer (208/240 volt primary to 24 volt sec- ondary) is provided with each indoor unit. This allows ample capacity for use with resistance heaters. The outdoor sec- tions do not contain a transformer. WARNI N G D iscon ne ct AL L p ow er befo re s ervic ing. 1. Remove contro[...]
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Page 33
SERVICING 33 S-7 CHECKING CONTACTOR AND/OR RELAYS WARNING HIGH VOLTAGE! Di scon ne ct A LL pow er be fore s ervi cin g o r i nsta lli ng . Mul tiple p ow er source s m ay b e pre sent. Fai lure to do so may ca use property damage, p e rs onal injur y or death . The compressor contactor and other relay holding coils are wired into the low or line vo[...]
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Page 34
SERVICING 34 S-10 COPELAND COMFORT ALERT™ DIAGNOSTICS Applies to ASC13 & ASH13 Comfort Alert™ is self-contained with no required external sensors and is designed to install directly into the electrical box of any residential condensing unit that has a Copeland Scroll™ compressor inside. Once attached, Comfort Alert™ provides around-the-[...]
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Page 35
SERVICING 35 Status LED Status LED De scription Status LED Tr oubleshooting Information Green “P O W ER” M odule has power Supply voltag e is p rese nt at m odule term inal s Red “TRIP” Th erm osta t dem and s ign al 1. Com pre ssor protec tor is open Y1 is pre sen t, but t h e 2. Out door unit power disc o nnec t is open co m pr e sso r is[...]
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Page 36
SERVICING 36 START RELAY C O M H E R M F A N RUN CAP ACIT OR CONT ACT OR T2 T1 L1 L2 ST ART CAP ACIT OR RED 10 VIO LET 20 YEL L O W 12 OR ANG E 5 HARD START KIT WIRING S-15A RESISTANCE CHECK 1. Discharge capacitor and remove wire leads. WA RN IN G Discharge capac i tor thro u gh a 20 to 30 OHM resistor before h andling. OH MMETE R CA PA CIT OR TEST[...]
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Page 37
SERVICING 37 B. Shorted - indicator swings to zero and stops there - replace. C. Open - no reading - replace. (Start capacitor would read resistor resistance.) S-15B CAPACITANCE CHECK Using a hookup as shown below, take the amperage and voltage readings and use them in the formula: VO L T M E T E R CA PA C I T OR A MME T E R 15 A M P FU SE TESTING [...]
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Page 38
SERVICING 38 1 2 3 4 5 Lines 1 an d 2 will be co nnected for 12OVAC Power Connector applications only Gnd AC Line C onnection AC Line C onnection } 11 19 2 3 4 5 6 7 81 6 15 14 13 12 10 OUT - OUT + A DJUST +/- G (FAN) Y1 Y/Y2 COOL EM Ht/ W2 DELAY 24 Vac (R) COMMON2 HEAT W/W1 BK/ PWM (SP EED) COM MON1 O (REV VALVE) 16-PIN ECM HARNESS CONNECTOR If yo[...]
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Page 39
SERVICING 39 - Conn ec t ors a re orient ed "dow n " ( or as recom mend ed b y equi pment manu fact urer ) .- A r r a n g e harnes s es wit h " dr i p loop" und er m otor . - I s con d ensa t e d ra i n p l u gg e d? - Ch ec k f or l ow a i r fl ow (t oo muc h l a t en t capac ity ) . - Check for underc harged conditio n . - Che[...]
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Page 40
SERVICING 40 CHART CONTINUED FROM PREVIOUS PAGE - Conn ectors ar e orient ed "do wn" ( or as r ecomm ended b y equip ment m anuf acturer ) .- A r r a n g e harn esses wi th "dr ip loop " under m oto r. - I s con d ensa t e d ra i n p l u gg e d? - Ch ec k f or l ow a i r fl ow (t oo muc h l a t en t capac ity ) . - Check for und[...]
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Page 41
SERVICING 41 DIPSWITCH FUNCTIONS The MBE air handler motor has an electronic control that contains an eight (8) position dip switch. The function of these dipswitches are shown in Table 1. Dipswi tch Number Funct ion 1 2 3 N/ A 4 I nd oor Thermostat 5 6 7 8 Cool i ng & He at Pump CFM CFM T ri m Adj us t E lec tric H e a t Table 1 CFM DELIVERY T[...]
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Page 42
SERVICING 42 HUMIDITY CONTROL When using a Humidstat (normally closed), cut jumper PJ6 on the control board. The Humidstat will only affect cooling airflow by adjusting the Airflow to 85%. TWO ST AGE HEA TING When using staged electric heat, cut jumper PJ4 on the control board. S-16E CHECKING GE X13 TM MOTORS The GE X13 TM Motor is a one piece, ful[...]
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Page 43
SERVICING 43 1. Remove the leads from the compressor terminals. See w arnings S- 17 b efor e removi ng comp ressor termina l cover . 2. Using an ohmmeter, test continuity between terminals S- R, C-R, and C-S, on single phase units or terminals T2, T2 and T3, on 3 phase units. S R C COMP OHMMETER TESTING COMPRESSOR WINDINGS If either winding does no[...]
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Page 44
SERVICING 44 A. If the compressor starts and continues to run, the cause for failure is somewhere else in the system. B. If the compressor fails to start - replace. COPEL AND COMPR ESSOR 03 A 12345 L Y EA R MON T H SE R I AL NUM BE R PLANT S-18 TESTING CRANKCASE HEATER (OPTIONAL ITEM) The crankcase heater must be energized a minimum of four (4) hou[...]
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Page 45
SERVICING 45 S-40 AR*F & MBR ELECTRONIC BLOWERS TIME DELAY RELAY The MBR contains an Electronic Blower Time Delay Relay board, B1370735. This board provides on/off time delays for the blower motor in cooling and heat pump heating demands when “G” is energized. During a cooling or heat pump heating demand, 24Vac is supplied to terminal “G?[...]
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Page 46
SERVICING 46 4.0 Heating Operation On heat pump units, when the room thermostat set to the heating mode, the reversing valve is not energized. As long as the thermostat is set for heating, the reversing valve will be in the de-energized position for heating except during a defrost cycle. Some installations may use one or more outdoor thermostats to[...]
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Page 47
SERVICING 47 AEP* & MBE WITH SINGLE ST AGE CONDENSERS When used with a single stage condenser, dip switch #4 must be set to the on position on the VSTB inside the MBE. The “Y” output from the indoor thermostat must be connected to the yellow wire labeled “Y/Y2” inside the wire bundle marked “Thermostat” and the yellow wire labeled ?[...]
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Page 48
SERVICING 48 rate programmed in the motor. 4.0 Heating Operation On heat pump units, when the room thermostat is set to the heating mode, the reversing valve is not energized. As long as the thermostat is set for heating, the reversing valve will be in the de-energized position for heating except during a defrost cycle. Some installations may use o[...]
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Page 49
SERVICING 49 lation. Other components such as a Heating/Cooling Thermostat and Outdoor Thermostats are available to complete the installation. The system CFM can be determined by measuring the static pressure external to the unit. The installation manual supplied with the blower coil, or the blower performance table in the service manual, shows the[...]
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Page 50
SERVICING 50 1. Remove the wiring from the control terminals. 2. Using an ohmmeter, test for continuity across the nor- mally closed contacts. No reading indicates the control is open - replace if necessary. IF FOUND OPEN - REPLACE - DO NOT WIRE AROUND. S-61B CHECKING HEATER FUSE LINK (OPTIONAL ELECTRIC HEATERS) Each individual heater element is pr[...]
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Page 51
SERVICING 51 To avo i d po ss ib le e xpl os i on, t he li ne f ro m t he nit rog en c ylind er must i ncl ude a pr essur e reg ulat or an d a press ur e rel ief va lve. The pr essur e r eli ef va l ve must b e set to open at no mo r e than 1 50 psi g. WARN I NG Pressure test the system using dry nitrogen and soapy water to locate leaks. If you wis[...]
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Page 52
SERVICING 52 CAUTION Use re frige r an t cert i f ie d to AHR I stan dards. Use d r efr iger ant may cau s e c ompr e ssor dam age and w i ll void th e warr anty . Most p or t ab le mac hines c annot clea n u se d re f ri ge rant t o m eet AHRI stand ar ds . CA UTION Operat i n g th e compresso r wit h the sucti on valve cl osed will voi d th e war[...]
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Page 53
SERVICING 53 NOTE: The compressor may run backwards (noisy opera- tion) for 1 or 2 seconds at shutdown. This is normal and does not harm the compressor. 1. Install gauges and verify that the suction pressure drops while the discharge pressure increases. 2. Listen for normal compressor sound levels. Reverse rota- tion results in elevated or unusual [...]
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Page 54
SERVICING 54 COOLING HEATING THERMOSTATIC EXPANSION VALVES Some TXV valves contain an internal check valve thus eliminating the need for an external check valve and bypass loop. The three forces which govern the operation of the valve are: (1) the pressure created in the power assembly by the feeler bulb, (2) evaporator pressure, and (3) the equiva[...]
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Page 55
SERVICING 55 Temp. °F. Gauge Pressure (PSIG) Freon-22 Temp. °F. Gauge Pressure (PSIG) Freon-22 -40 -38 -36 -34 0.61 1.42 2.27 3.15 60 62 64 65 102.5 106.3 110.2 114.2 -32 -30 -28 -26 4.07 5.02 6.01 7.03 68 70 72 74 118.3 122.5 126.8 131.2 -24 -22 -20 -18 8.09 9.18 10.31 11.48 76 78 80 82 135.7 140.5 145.0 149.5 -16 -14 -12 -10 12.61 13.94 15.24 1[...]
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Page 56
SERVICING 56 S-111 CAPILLARY TUBES/RESTRICTOR ORIFICES The capillary tubes/restrictor orifices used in conjunction with the indoor and outdoor coil, are a predetermined length and bore (I.D.). They are designed to control the rate of liquid refrigerant flow into an evaporator coil. The amount of refrigerant that flows through the capillary tube/ re[...]
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Page 57
SERVICING 57 NO TICE Vi o lat i on of E PA r egu l at i on s may re su lt i n f i ne s or ot her pe na lt i es . Now determine if a burn out has actually occurred. Confirm by analyzing an oil sample using a Sporlan Acid Test Kit, AK- 3 or its equivalent. Remove the compressor and obtain an oil sample from the suction stub. If the oil is not acidic,[...]
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Page 58
SERVICING 58 • The distance between the condenser and evaporator in a completely horizontal installation in which the indoor and outdoor unit do not differ more than 10 feet in vertical distance from each other can approach 150 feet, as long as the equivalent length does not exceed 150 feet. 4. Two-Stage Condensing Unit: The maximum length of tub[...]
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Page 59
SERVICING 59 3. An oil trap is required at the evaporator only if the condenser is above the evaporator. Preformed oil traps are available at most HVAC supply houses, or oil traps may be created by brazing tubing elbows together (see diagram below). Remember to add the equivalent length from oil traps to the equivalent length calculation of the suc[...]
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Page 60
SERVICING 60 S-203 AIR HANDLER EXTERNAL STATIC To determine proper air movement, proceed as follows: 1. Using a draft gauge (inclined manometer), measure the static pressure of the return duct at the inlet of the unit, (Negative Pressure). 2. Measure the static pressure of the supply duct, (Positive Pressure). 3. Add the two readings together. TOTA[...]
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Page 61
ACCESSORIES WIRING DIAGRAMS 61 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT . F AI LURE TO DO SO MA Y CAUSE PROP ERTY DAMAG E, PERSONAL I NJUR Y OR DE A TH. +5 VDC 24 VA C G POW ER S U PP LY INPUT POW ER S U PP LY C O M MO N OUT TO HP CONTROL P3 -1 6. 8K P3 -7 Y-[...]
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Page 62
62 ACCESSORIES WIRING DIAGRAMS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL TIPL E POW ER SOURCES M A Y BE P RESENT . F AI LURE TO DO SO MA Y CAUS E PROPERTY DAM AGE, PERSONAL INJURY OR DEA TH. EMERG ENCY HEAT RELAY 13 42 BLUE WHITE BLACK BROWN THERMOSTAT OT/E HR18-60 2 1 From Air Handler CG W 2 R CR W 2 O[...]
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ACCESSORIES WIRING DIAGRAMS 63 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT . F AI LURE TO DO SO MA Y CAUSE PROP ERTY DAMAG E, PERSONAL I NJUR Y OR DE A TH. EMER GEN CY HEAT RELAY 13 42 BLUE WH IT E BLACK BROWN THE RMOS TAT OT/EHR 18-60 #2 2 1 From Air Handler CG[...]
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Page 64
64 ACCESSORIES WIRING DIAGRAMS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL TIPL E POW ER SOURCES M A Y BE P RESENT . F AI LURE TO DO SO MA Y CAUS E PROPERTY DAM AGE, PERSONAL INJURY OR DEA TH. BK BL BK L1 L2 BK BK HT R1 TL HT R2 RD 9 8 7 R WH BL PU TL BK 5 6 3 4 BK RD 1 2 WH BK L2 L1 BK RD RD RD BK R HT R[...]
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ACCESSORIES WIRING DIAGRAMS 65 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT . F AI LURE TO DO SO MA Y CAUSE PROP ERTY DAMAG E, PERSONAL I NJUR Y OR DE A TH. CO M XF MR -C XF MR -R SPE ED U P C NC M1 K1 R G NO K1 USE C OPP ER O R ALU MI NUM WIR E EQUI PMEN T GR O [...]
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Page 66
66 ACCESSORIES WIRING DIAGRAMS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL TIPL E POW ER SOURCES M A Y BE P RESENT . F AI LURE TO DO SO MA Y CAUS E PROPERTY DAM AGE, PERSONAL INJURY OR DEA TH. N O M AR K IN DI CA TE S N O H EA T K I T I NSTA L LE D AFT ER IN STALL IN G OP TI ONA L HEA T KI T , MARK AN &qu[...]
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Page 67
ACCESSORIES WIRING DIAGRAMS 67 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT . F AI LURE TO DO SO MA Y CAUSE PROP ERTY DAMAG E, PERSONAL I NJUR Y OR DE A TH. Blowe r Sect ion BK VST B DS1 PN. B136 8270 R E V. A J1 THE RMOSTAT S W2 HEATER W CR J3 J2 BR R BL Y/Y2 24[...]
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Page 68
68 ACCESSORIES WIRING DIAGRAMS HIGH VOL T A GE! DISCONNECT ALL POWER BEFORE SERVICING OR INS T A LLING THIS UNIT . MUL TIPL E POW ER SOURCES M A Y BE P RESENT . F AI LURE TO DO SO MA Y CAUS E PROPERTY DAM AGE, PERSONAL INJURY OR DEA TH. Typical Wiring Schematic ASPF****16A* with Electric Heat. This wiring diagram is for reference only. Not all wiri[...]
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Page 69
ACCESSORIES WIRING DIAGRAMS 69 HI GH VO L T AG E! DISC ONNECT ALL POWER BEFORE SERVICI NG OR INS T A LLIN G THIS UNIT . MUL TIPL E POW ER SOURCES MA Y BE P RESENT . F AI LURE TO DO SO MA Y CAUSE PROP ERTY DAMAG E, PERSONAL I NJUR Y OR DE A TH. Typical Wiring Schematic ASPF****16B* with Electric Heat. This wiring diagram is for reference only. Not a[...]