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Table of contents for the manual
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Page 1
306–993 Rev . D Supersedes Rev . B and PCN C First choice when quality counts. INSTRUCTIONS-P ARTS LIST INSTRUCTIONS This manual contains important warnings and information. READ AND KEEP FOR REFERENCE. Hydra-Clean ) Pressure W ashers 42 bar , 4.2 MPa (600 psi) Maximum Working Pressure For Mounting on Open 55 Gallon Supply Drum (Can be wall m[...]
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Page 2
T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T roubleshooting 10 . . . . . . . . . . .[...]
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Page 3
W ARNING INJECTION HAZARD Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause an extremely serious injury , including the need for amputation. Splashing fluid in the eyes or on the skin can also cause a serious injury . Fluid injected into the skin might look like just a cut[...]
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Page 4
4 306-993 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and re - sult in a fire or explosion and serious injury . Ground the equipment and the object being sprayed. Refer to Grounding on page 5. If there is any static sparking or you feel an electric shock whil[...]
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Page 5
5 306-993 Setup Grounding W ARNING FIRE AND EXPLOSION HAZARD Before operating the pump, ground the system as explained below . Also read the section FIRE OR EXPLOSION HAZARD on page 4. Although water generally provides a natural electrical ground, the following equipment must be grounded if the cleaning chemical are volatile. 1. When cleaning in en[...]
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Page 6
Setup Connect Hoses and Mount Pump Connect hoses and pump as follows: NOTE: This pump is supplied with a bracket (D) which holds it to the side of a drum. If you want to install the pump on a wall, do not install the hanging bracket. Use Graco W all Mounting Bracket 206–778 or equivalent for wall setup. 1. Screw the hose[...]
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Page 7
7 306-993 Setup D U B F M J R P KEY A Barbed Hose Stud B Suction Hose C Pump Intake housing D Bracket E Screw , Lockwasher , and Nut F Pump Runaway V alve G Air Line Lubricator H Pump Air Bleed V alve (required, for pump) J Air Regulator and Gauge K Air Line Filter L Air Line Drain V alve M Bleed–type Air V alve (for accessorie[...]
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Page 8
8 306-993 Operation General Information The following instructions are for operation of the Monark 5:1 Ratio Hydra–Clean Pressure W ashers Model 205–985 and Model 207–860. Callouts in parentheses refer to Figure 2. Pressure Relief Procedure W ARNING INJECTION HAZARD Fluid under high pressure can be in - jected through the skin and cause serio[...]
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Page 9
Operation W ARNING T o avoid serious injury , including fluid injection and splashing in the eyes or on the skin, never point the gun at yourself or anyone else. Before Using See Fig. 2. Prepare cleaning solution as instructed, observing all safety precautions. Pre-mix powered cleaners in a separate bucket of hot water bef[...]
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Page 10
10 306-993 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. Before servicing this equipment always make sure to relieve the pressure . Note: Check all possible problems and solutions before disassembling. Problem Cause Solution Exc[...]
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Page 11
11 306-993 Service General W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. See Parts illustration for referenced items. Shut of f the air supply to the pump and relieve the pressure . Check the air line lubricator often and keep it filled with oil[...]
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Page 12
12 306-993 Parts 0676 8 17 (MODEL 205–985) 11 4 13 2 18 15 21 19 14 16 20 3 5 12 6 Model 205–985 Monark Hydra-Clean and Model 207–860 Monark Hydra-Clean 1 7 8 8 9 10 (MODEL 207–860) 22 23[...]
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Page 13
13 306-993 Parts Model 207–860 Monark Hydra-Clean Ref No. Part No. Description Qty . 1 214–847 AIR LINE LUBRICA TOR 1 2* 206–300 FIL TER, fluid intake 1 3 224–343 5:1 Ratio Monark Pump See manual 308–1 16 for parts 1 4 102–022 BUSHING, hex; 1/2 npt; 1/4 npt thd size 1 5 102–023 SCREW , hex cap; 1/4–20 thd size; 3/4” (19mm) long 1 [...]
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Page 14
14 306-993 Accessories Stainless Steel Spray Tips AIR SUPPL Y T O PUMP TIP NO. ORIFICE SIZE SPRA Y ANGLE 70 PSI (4.8 bar , 0.48 MPa) 100 psi (7 bar , 0.7 MPa) NO . SIZE ANGLE GPM CFM WP GPM CFM WP 164–435 .043 40 160–964 .043 25 164–434 .052 25 164–436 .052 40 1.6 17 610 1.8 24 840 164–438 .052 65 160–963 .062 25 2.3 23 560 2.6 32 750 K[...]
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Page 15
15 306-993 Dimensions 24.5” (622 mm) 1 1.75” (298 mm) T echnical Data Air pressure range 40 to 120 psi (2.8 to 8.4 bar , .28 to .84 MPa) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air volume requirements 8.2 cfm (0.23 m 3 /min.) at 100 psi (7 bar , 0.7 MPa), . . . . . . . . . . . [...]
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Page 16
16 306-993 Graco Standard W arranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warrant[...]