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Graco Inc. 309967C manual

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Table of contents for the manual

  • Page 1

    309967C Instructions - Parts List Mini Fire-Ball ® 225, 50:1 Grease Pump Packages Portable units for disp ensing heavy grease. See page 2 for model numb ers. 5000 psi (34 MPa, 345 bar) Maximum Wor king Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Wor king Pressure Important Safety Instructions Read all warnings and instru ctions in this manual. S[...]

  • Page 2

    Models 2 309967C Models † These models are CE certified. Model No. Size Dispense Kit 236058 Hose/Fitting Kit 222072 Base Type Cover Follow Plate Handle Pail CE Kit 240979 246910 35-50 lb (16-23 kg)  222059 24F901  253384† 35- 50 lb (16-23 kg)  222059 220653  253362 35-50 lb (16-23 kg)  222059 24F901 246911 35-50 lb (16-23 kg) [...]

  • Page 3

    Warnings 309967C 3 Warnings The following general warn ings are for the setup, use, ground ing, maintenance, and repair of this equ ipment. Addi- tional, more specific warnings may be found thro ughout the bo dy of this manual where applicable. Symbols appear- ing in the body of the manual re fer to these general war nings. When these symbols appea[...]

  • Page 4

    Operation/Service 4 309967C Operation/Service Refer to pump manual 30996 6 (supplied) for ope rating and service instructions. FIRE AND EXPLOSION HAZARD When flamma ble fluids ar e present in the work a rea, such a s gasoline a nd windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion: • Us[...]

  • Page 5

    Installation 309967C 5 Installation General Information Air Line Accessories See page 6 for recommend ed air accessories and installation. Grounding To reduce the risk of static sparking, ground the pump and all other components used or located in the dispensing area. Check your local e lectrical code for detailed instructions for your area and typ[...]

  • Page 6

    Installation 6 309967C Typical Installation The installation shown below is only a guide for selecting and installing s ystem components and accessories. Con- tact your Graco distributor for assistance in designing a system to suit your particular needs. Air Line and Accessories • Install a pump runaway valve ( G) to shut off the air to the pump [...]

  • Page 7

    Installation 309967C 7 Models 246910, 253362, and 253384 (F IG . 2) 1. Remove the cover from the pail, an d scoop the lubricant fro m the center to the side s of the pa il to make its surface concave. 2. Center the follow plate (5 ) in the pail openin g. Press the plate firmly downward and r otate it over the lubricant surface to eliminate air pock[...]

  • Page 8

    Installation 8 309967C Models 246911, 246913, 253385 and 253386 (F IG . 3) 1. Remove the fluid outlet adap ter included with the pump, and screw the ho lster (6) into th e pump outlet using thread seal ant. 2. Models 246913 and 25 3386: Assemble the truck (7) as shown in the parts drawing on page 13. Secure the truck pail (10) to the truck base wit[...]

  • Page 9

    Installation 309967C 9 Models 246914, 2469 17, 253387 and 253390 (F IG . 5 and F IG . 4) 1. Remove the cover from the pail, an d scoop the lubricant fro m the center to the side s of the pa il to make its surface concave. 2. Center the follow plate (5 ) in the pail openin g. Press the follow pla te firmly do wnward and rotate it ov er the lubricant[...]

  • Page 10

    Installation 10 309967C Models 246915, 246 916, 253388 and 253389 (F IG . 6) 1. For Models 246915 and 253388: Assemble th e por- table base (8) as show n in the pa rts drawing on page 15 For Models 246916 and 253389: Assemble the truck (7) as shown in the parts drawing on pag e 15. 2. Remove the fluid ou tlet adapter included with the pump, and scr[...]

  • Page 11

    Operation 309967C 11 Operation Pressure Relief Procedure 1. Shut off the air to the pump. 2. Bleed off the air pressur e by closing the air regulator (self–relieving type), or closing the bleed–type m as- ter air valve installed upstream of the air reg ulator, or disconnecting the air supply ho se at the quick–disconnect. 3. Hold a metal par [...]

  • Page 12

    Parts 12 309967C Parts Models: 246910, 253362, 253384 35-50 lb (16-23 kg) pail size . Ref. Part Description Qty 1 246909 PUMP, Mini Fire-Ball 225 5 0:1 (with handle) See manual 309966 for par ts. 1 253361 PUMP, Mini Fire-B all 225 50:1 (without handle) Model 25 3362 See manual 309966 for par ts. 1 2 236058 DISPENSE KIT; 12 ft (3.7 m) hose; See part[...]

  • Page 13

    Parts 309967C 13 Models: 246911, 253385 35-50 lb (16-23 kg) pail size Models: 246913, 253386 35-50 lb (16-23 kg) pail size Ref Part Description Qty 1 246909 PUM P, Mini Fire-Ball 225 50:1 See manual 309 966 for parts. 1 2 236058 DISPENSE KIT; 12 ft (3.7 m) hose; See parts list on page 17. 1 4 204574 COVER, model 25 3385. See manual 306 345 for part[...]

  • Page 14

    Parts 14 309967C Models: 246914, 253387 120 lb (55 kg) drum size Ref Part Description Qty 1 246780 PUMP, Mini Fire-Ball 225 50:1 See manual 309966 for pa rts. 1 3 222072 Hose and Fitting Kit; 6 ft (1.8 m) hose; See parts list on page 17. 1 4 204574 COVER, model 253387. See manual 306345 for pa rts. 1 24R350 COVER, model 246914. See manual 306345 fo[...]

  • Page 15

    Parts 309967C 15 Models: 246915, 253388 120 lb (55 kg) drum size Models: 246916, 253389 120 lb (55 kg) drum size Ref Part Description Qty 1 246780 PUMP, Mini Fire-Ball 225 50:1 See manual 309 966 for parts. 1 2 236058 D ISPENSE KIT; 12 ft (3.7 m) hose; See parts list on page 17. 1 4 204574 COVER, model 253388. See manual 306 345 for parts. 1 24R350[...]

  • Page 16

    Parts 16 309967C Models: 246917, 253390 400 lb (180 kg) drum size Ref Part Description Qty 1 246781 PUMP, Mini Fire-Ball 225 50:1 See manual 309966 for pa rts. 1 3 222072 Hose and Fitting Kit; 6 ft (1.8 m) hose; See parts list on page 17. 1 4 200326 COVER See manual 306345 for pa rts. 1 5 223845 FOLLOW PLATE, model 253390. See manual 3063 45 for pa[...]

  • Page 17

    Parts 309967C 17 Components and Kits Ref No. 2: Dispense Kit 236058 Ref No . 3: Hose and Fitting Kit 222072 Ref Part Description Qty 2a 109151 HOSE; 1/4 npt(mbe) x 12 ft (3.7 m) 1 2b 24205 6 VALVE, grease dispense See manual 309032 1 2c 114558 COUPLER, quick-disconnect 1 2d 169971 NIPPLE, quick-disconnect 1 2e 202577 Z-SWIVEL 1 F IG . 14 2c 2a 2d 2[...]

  • Page 18

    Parts 18 309967C Ref No. 7: Truck 203650 Ref No . 8: Portable Base 203622 Ref Part Description Qty 7a 203651 BASE, truck; bare 1 7b 101251 WHEEL 2 7c 159912 NUT, thumb, 5/16-18 2 7d 159913 CLAMP, hold down; (for steel drums on ly) 2 7e 154636 WASHER, 5/8”, 16 GA 4 7f 100609 SCREW, machine, panhe ad; 1/4-20 x 0.375” 2 7g 101242 RING, retaining 2[...]

  • Page 19

    Sound Data 309967C 19 Ref No.9: CE Kit 240979 Sound Data See the pump instruction manual fo r technical data includ ing wetted parts, port sizes, max imum air consum ption, maximum delivery, and so on. Sound d ata for the air motors of the pum ps on these portable units is as follows: Ref Part Description Qty 9a 156849 NIPPLE 1 9b 109075 REGULATOR,[...]

  • Page 20

    All written and visual data con tained in th is document reflects the latest product info rmation available at the time of publica tion. Graco reserves the right to make changes at any time without notice. Original instructions. This manual conta ins English. MM 309678 Graco Headquarter s: Minneapolis International O ffices: Belgium, China, Japan, [...]