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Table of contents for the manual
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Page 1
Operation - Repair - P ar ts / 操作 - 修理 - 零部件 HTX 2030 - For P ortable Airless and Air -Assisted Sp raying of W ater-Based Arc hitectural Coatings and P aints with Base Coat Pump - - For Airless Spra ying Arc hitectural Coatings and P aints with T op Coat Pump - - 适用于采用底色漆泵对水性建筑 涂料进行便携无气喷[...]
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Page 2
Contents / 目录 2 313483A Contents / 目录 Contents / 目录 . . . . . . . . . . . . . . . 2 W AR NING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 警告 . . . . . . . . . . . . . . . . . . . . . 5 Produc t Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 7 HTX 2030 with Base Coat Pump (257369) . . . . . 7 T o[...]
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Page 3
Warning 313483A 3 Wa r n i n g The f ollowing warnings are f or the setup, use, gr oundi ng, maintenance, and repair of this equipmen t. The exc lamation point symbol alerts y ou to a general warning and the hazar d symbol refe rs to pr ocedure-spe- cific risk. Ref er back to t hese warnings. Addit ional, produ ct-specific warnings ma y be f ound t[...]
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Page 4
Warning 4 313483A PRESSURIZED ALUMINUM P ARTS HAZARD Do not use 1,1,1-trichloroethane , meth ylene ch loride, other halogenated h ydrocarbon solv ents o r fluids containing such solv ents in pressu rized aluminum eq uipment. Such use can cause serious chemical reaction and equipment rupture , and result in dea th, serious injury , and p roper ty da[...]
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Page 5
警告 313483A 5 警告 以下为针对本设备的设置、使用 、接地、维护及修理的警告。惊叹 号标志表示一般性警告,而各种危 险标志则表 示与特定的操作过程有关的危险 。请返回此处查阅相关的警告。在 本手册的其它适当地方还会有另外 的与特定产 品有关的警告。 ?[...]
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Page 6
警告 6 313483A 高压铝质部件危险 不要在加压的铝质装置中使用 1,1,1- 三氯乙 烷、二氯甲烷、其它卤代烃 溶剂或含有这些溶剂的流体。 否则会导致剧烈的化学反应和 设备破裂,并可造成严重的人员伤 亡及财产损失。 吸力危险 当泵正在运行或加压时,切勿 将手放在?[...]
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Page 7
Product Overview 313483A 7 Pr oduct Overview HTX 2030 with Base Coat Pump (257369) The HTX 2030 Spra yer comes equipped w ith a Base Coat Pump 24B321. On ly water- based materials are to be used with this configur ation, such as: • Smooth to heavily aggr egated textures with silica sand, perlite, v ermiculite and polystyr ene • Smooth, medi um,[...]
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Page 8
Product Overview 8 313483A T op Coat Pump (Kit 24B140) The pump on the HT X 2030 Spra yer can also be s witched out wit h a T op Coat Kit 24B140 (purc hased separately) . This pump is used f or less viscous materials such as: • Oil-based coatings •E n a m e l s •L a t e x • Block fillers • Elastomerics • Epo xies • Dr ywall mud • Ot[...]
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Page 9
产品总览 313483A 9 产品总览 采用底色漆泵的 HTX 2030 (257369) HTX 203 0 喷涂机是装配底色漆 泵 (24B 321)供货的。 该配置只能使用水性涂料,例如 : • 含有硅砂、珍珠岩、蛭石和聚苯 乙烯的光滑至含有 大量凝集体的纹理涂料 • 光滑、中等、粗糙及特粗糙的纹 理涂料[...]
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Page 10
产品总览 10 313483A 面漆泵 (配件包 24B140) 也可以通过面漆泵配件包 24 B140 (可另行订购) 来关闭 HTX 2030 喷涂机上的泵 。此泵用于低 粘度 涂料,例如: • 油性涂料 • 瓷漆 • 乳胶漆 • 砌块填充料 • 弹性涂料 • 环氧树脂 • 石膏板泥 • 其它厚浆型涂料 有关?[...]
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Page 11
Component Identification - Sprayer / 部件辨认 - 喷涂机 313483A 11 Component Identification - Spra y er / 部件辨认 - 喷涂机 ti13634a 1 2 3 4 5 7 8 11 10 9 6 T op Coa t Kit / 8 面漆泵配件包 English 中文 1 ON/OFF Switch 通 / 断开关 2 Prime Switch (used with Base Co at Pump) 填料开关 (与底色漆泵配用) 3 Pump Cont[...]
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Page 12
Component Identification - Base Coat Applicator / 部件辨认 - 底色漆喷涂器 12 313483A Component Identification - Base Coat Applicator / 部件辨认 - 底色漆喷涂器 ti13635a 1 2 3 4 5 6 9 10 7 8 English 中文 1 Applicator 喷涂器 2 Air Hose Adapter and Air Adjustment V a lve 空气软管接头和空气调节阀 3 Airless Filter or [...]
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Page 13
Operatio n / 操作 313483A 13 Operation / 操作 Pressure Relief Pr ocedure / 泄压步骤 Applicator (Base Coat Pump) / 喷涂器 (底色漆泵) English 1. T ur n engine OFF . 2. T ur n on/off s witch OFF and turn pressure con- trol knob fu lly counter- cloc kwise. 3. T ur n drain valv e down to DRAIN position. Fluid from dr ain v alv e can s[...]
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Page 14
Operation / 操作 14 313483A Pressure Relief Pr ocedure / 泄压步骤 Spray Gun (T op Coat Pump) / 喷枪 (面漆泵) English 1. Loc k gun trigger saf ety and tur n engine OFF . 2. T ur n on/off s witch to OFF and tur n pressure control knob fully coun- terclockwise . 3. Unlock trigger saf ety . Hold metal part of gun firm ly to side of groun[...]
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Page 15
Operatio n / 操作 313483A 15 Star t Engine / 起动发动机 English 1. Mov e fuel v alv e to OPEN. 2. Mov e chok e to CLOSED . 3. Set throttle to F AST . 4. Set engine s witch to ON. 中文 1. 将燃油阀推到打开 位置。 2. 将阻风门推到关闭 位置。 3. 将节流阀设在快速档。 4. 将发动机开关置于接通 位置。 ti5[...]
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Page 16
Operation / 操作 16 313483A English 5. Pull starter rope. 6. After engine starts, mov e chok e to OPEN. 7. Set throttle to de sired setting. 中文 5. 拉起动绳。 6. 发动机起动后,将阻风 门推到打开位置。 7. 将节流阀设在所期望的 位置。 ti5263a ti5264a ti525 1a[...]
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Page 17
Operatio n / 操作 313483A 17 Setup / 设置 English 1. Fill mixing pail with pre-mixed texture mate- ria l. Add appro ximately 10% water to texture mix or per mater ial manufac- turer instructions. Mix thoroughly . 2. Connect mate rial hose to pump out- let. Material and Spra yer Prep aration NO TE: A dry mater ial hose can e xtract water from th[...]
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Page 18
Operation / 操作 18 313483A English 3. P our mixed mat erial into supply pail under spra y er . 4. Place pump suction tube into mix ed mat e- ria l. Prime Pump 1. Star t gasoline engine and adjust spee d to half throttle . T ur n drain v alv e to DRAIN. 2. Place material hose outlet o v er supply pail. 中文 3. 将已混合涂料倒入喷涂 机[...]
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Page 19
Operatio n / 操作 313483A 19 English 3. To p C o a t P u m p : T urn on/off swit ch ON. Base Coat Pump: Tu r n P r i m e switch ON, or activate applica- tor s witch on material hose. 4. Rotate p ressure control knob 1/4 tur n. Run pump until a steady stream of mate- rial flows fro m drain v alv e. 5. T ur n on/off s witch OFF and turn drain valv [...]
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Page 20
Operation / 操作 20 313483A English Spray Without Air 1. Install filter and tip ex t e n s i o n . 2. Inser t metal seat and OneSeal. Insert Switch Tip . Scre w assembly ont o appli- cator . 3. T ur n drain valv e to SPRA Y , and tur n on/off switch to ON. Tu r n p u m p c o n t r o l clockwise until desired mate rial deliv- er y rate is achie v [...]
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Page 21
Operatio n / 操作 313483A 21 English Spra y Without Air - Clear Clog 1. Rotate Switc hTip to Clear posit ion. Aim applicator at fl oor and turn pump ON. When clog clea rs, tur n pump OFF . 2. Rotate Sw itchTip t o Spra y position. T ur n pump ON. Spra y test pattern. 中文 无空气喷涂 - 清除堵塞物 1. 将 Swit chTip 喷嘴旋 到清理[...]
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Page 22
Operation / 操作 22 313483A English Spray With Air (Base Coat Applicator) 1. Prepare material, page 17. Place material hose in supply pail. 2. T ur n on/off switch OFF . 3. Remo ve cap bef ore installing air line. 4. T ur n air valv e OFF . Connect applicator t o material hose and air hose. Air supply min- imum requirement is 3.5 bar and 350 l/mi[...]
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Page 23
Operatio n / 操作 313483A 23 English 5. T ur n on/off s witch ON. 6. Hold applicator ov er material pail and turn pump ON using appli- cator s witch on hose. 7. T ur n pump con- trol cloc kwise until desired material deliv er y rate is achie v ed. 8. Spra y test pat- tern. Aim appli- cator at floor . Tu r n a i r v a l v e ON. Mov e appli- cator [...]
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Page 24
Operation / 操作 24 313483A English Spray Gun (Top Coat Pump) 1. Loc k gun trigger safety . Inser t seat and OneSeal ™ . Inser t SwitchTip . 2. Screw assemb ly onto gun. Hand ti ghten. 3. T r igger gun and spra y test patter n. Slowly adjust pressure to eliminate heavy edges. Use smalle r tip size if pressure adjustment can not eliminate heavy [...]
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Page 25
Operatio n / 操作 313483A 25 Cleanup / 清洗 English 1. T ur n on/off s witch OFF . 2. P erf orm Pressure Relief procedure , page 13. 3. Place pum p in pail of clean wa ter . 4. Shut OFF air if spr ay- ing with air . Remove applicator from mate- rial and air hoses. 中文 1. 关断通 / 断开关。 2. 按照第 1 3 页的 泄压步 骤 操作?[...]
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Page 26
Operation / 操作 26 313483A English 5. Disconnect material hose from pump outlet. 6. Inser t wet cleaning ball into hose (Ba se Coat Only). Connect mate- rial hose to pump out- let. 7. Hold mate rial hose ov er w aste pail. 8. T ur n on/off swit ch ON. Base Coat Pump: T urn on/off s witch ON and prime s witch ON, or applicat or switch on material[...]
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Page 27
Operatio n / 操作 313483A 27 English 9. Run pump until clean- ing ball e xits material hose. Sa v e cleaning ball (Base Coat Only). 10. T ur n on/off s witch OFF and turn prime valv e to DRAIN. Clean outside of pump and suct ion tube with brush and wat er. 11. Connect applicator to material hose. Close drain valv e. 12. T ur n on/off ON. Base Coa[...]
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Page 28
Operation / 操作 28 313483A English 13. Run pump un til clean water flows from appli- cator . 14. Add addit ional w ater and repeat steps 12 - 13 if nece ssar y . 15. Open dr ain v alv e and turn pr ime switch ON to flush valv e. 16. T ur n on/off s witch OFF . 中文 13. 让泵运转,直到从喷涂 器中流出清水。 14. 如果有必要,[...]
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Page 29
Operatio n / 操作 313483A 29 English 17. Remo v e and thoroughly clean applicator , spray tips and guard with brush. 18. Clean hard ened material from applicator nozzles with air nozzle cleaner . NO TICE Do not use air nozzle cleaner to clean applicator check v alv e or airless spray tip . Damage will occur . Remove air chec k v alve from applica[...]
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Page 30
Operation / 操作 30 313483A Digital T racking System (DTS) / 数字跟踪系统 English Main Menu Close cover when spray- ing to protect displa y . 1. P erform Startup steps 1 - 2. • Open drain valv e • T urn pump control counterclockwise to low est se tting • Set applicator s witch to OFF 2. Start Engine , page 15. Displa y will momentaril[...]
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Page 31
Operatio n / 操作 313483A 31 English 3. Shor t press DTS butt on to di spla y installed pump . 4. Shor t press D TS but- ton to mov e to Engine RPM. 5. Shor t press D TS but- ton to return to Pres- sure. T o Change Pressure Units: Press and hold (8 seconds) DTS button to change pressure unit (psi, bar , MP a). Continue to press DTS but ton to cyc[...]
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Page 32
Operation / 操作 32 313483A Secondary Menu - Stored Data Mode / 二级菜单 - 所存储的数据模式 English • Open drain v alve • T ur n pump control countercloc kwise to lowest setting • Set applicator s witch to OFF 1. Star t Engine, page 15. Pressure dis pla y appears . 2. Press and hold DTS button and tur n appli- cator s witch ON. [...]
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Page 33
Operatio n / 操作 313483A 33 English 4. Shor t press DTS b ut- ton and date code dis- pla ys. 5. Shor t press DTS but- ton and part number displa ys. 6. Shor t press D TS but- ton and Base Coat hours displa ys. Shor t press DTS but- ton and T op Coat hours displa y . Shor t press DTS but- ton and Engine ho urs display . 7. Shor t press DTS but- t[...]
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Page 34
Operation / 操作 34 313483A English 8. Press and ho ld DTS butt on until CLEAR ERROR NO ERR OR CODE scrol ls through the displa y and erro r code E=00 displa ys . 9. Shor t press DTS but- ton again and SOFT - W ARE REV scrolls through displa y f o l- lowe d by re vision le v el (f or e xample 10 102). 10. Shor t press to retur n to step 3. T ur n[...]
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Page 35
Operatio n / 操作 313483A 35 Digital Displa y Messages * Error codes also appear on control board as a blinking red LED . LED is an alter nate to digital messages. 1 Remo ve tw o screws (71) and s wing down co ver (130). 2 Star t engine. Blink count is the sa me as error co de(E=0X). After a f ault, follo w these steps to restar t spray er : 1 Co[...]
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Page 36
Operation / 操作 36 313483A 数字显示信息 * 故障代码也出现在控制板上,用闪烁的红色 LED 指示灯表 示。LED 指示灯是数字信息的一种替代表示。 1 卸下 2 个螺钉 (71)并翻下盖子 (130) 。 2 起动发动机。闪烁计数值代表相应的故障代码 (E=0X) 。 发生故障后,按照下?[...]
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Page 37
Maintenance / 维护 313483A 37 Maintenance / 维护 English NO TIC E D AIL Y : AFTER FIRST 20 HOURS OF OPERA TION F or detailed e ngine mainte - nance and specifications , ref er to sepa rate Honda Engines Owner’ s Manual (supplied). • Check engine oil le v el and fill as necessar y • Chec k hose f or w ear and d am- age • Check that all h[...]
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Page 38
Maintenance / 维护 38 313483A English WEEKL Y AFTER EA CH 100 HOURS OF OPERA TION SP ARK PLUG: Engine Oil Funnel: • Remove engine air fil- ter cov er and cle an element. Replace ele - ment if necessar y . If operating in an unusu- ally dusty en vironment, chec k filter daily and replace (if nece ssar y). Replacement element s can be purchase d [...]
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Page 39
Troubleshooting 313483A 39 T r oubleshooting Problem Cause Solution E=XX is displa yed F ault condition e xists Deter mine fault correction from tab le, page 35. Engine will not star t Engine switch is OFF T ur n engine switch ON Engine is out of gasoline Refill gas tank. Honda Engines Owner's Man- ual. Engine oil lev el is low T r y to star t[...]
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Page 40
Troubleshooting 40 313483A Pump output is low ( Base Coat Pump see pag es 70. To p C o a t P u m p see manual 310894) Strain er (82) is clogged Clean str ainer . Piston ball is not seating Service piston ball. Piston packings are worn or damaged Replace packings . O-ring in pump is wor n or damaged Replace o-rin g. Intake v alve ball is not seating[...]
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Page 41
故障排除 313483A 41 故障排除 故障 原因 解决的办法 显示 E=XX 存在故障情况 根据第 35 页的表格确定故障的纠正措施。 发动机无法起动 发动机开关处于关断 (OFF)位置 接通发动机开关。 发动机没有汽油 重新加满汽油箱。本田 (Honda)发动机用 户手册。 机油油位低[...]
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Page 42
故障排除 42 313483A 泵的输出量低 ( 底色漆泵 参见第 70 页。 面漆泵 参见手册 310894) 过滤器 (82)堵塞 清洗过滤器。 活塞止回球不到位 修理活塞止回球。 活塞密封圈磨损或损坏 更换密封圈。 泵的 O 形圈磨损或损坏 更换 O 形圈。 吸料阀的止回球未正确就位 清洗[...]
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Page 43
Repair / 修理 313483A 43 Repair / 修理 Bearing Housing and Connecting Rod / 轴承套和连杆 Re m ova l / 拆除 Relie ve Pressure , page 13. / 释放压力 ,见 第 13 页。 English 1. Remove f our screws (45) and front cover (44). Remov e Pump , page 70. 2. Remov e f our scre ws (64) and wash ers (63) from ProCon - nect. 3. Pull connecti[...]
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Page 44
Repair / 修理 44 313483A Installation / 安装 English 1. Ev enly lubricate inside of bronz e bearing (C) in bearing housing (40) with high-quality motor oil. Liberally pac k top roller bearing (E), lower bearing (D) inside connecting rod (43) with bearing grease. 2. Assemble connecting rod (43) to bear ing housing (40). Rot ate connecting ro d t[...]
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Page 45
Repair / 修理 313483A 45 English NO TICE 5. Install scr ews (41) and washers (42) in be ar- ing housing. T orque e venly to 40 ft-lb (54 N•m). 6. Install Pump , page 70. Do not use bearing hous- ing scre ws (41) to align or seat bearing housing wit h drive housing. Align these par ts with locating pins to av oid pr emature bearing wear . 中文[...]
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Page 46
Repair / 修理 46 313483A Drive Housing / 驱动室 Re m ova l / 拆除 Relie ve Pressure , pa ge 13. / 释放压力 ,见第 13 页。 English 1. Remo v e Bearing Housing , pag e 43. NO TICE 2. Remov e six screws (38). 3. Lightly ta p around drive housing ( 33) to loosen dr ive housing. Pull drive housing straight o ff pinion housing. Be p repar[...]
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Page 47
Repair / 修理 313483A 47 Installation / 安装 English 1. Apply all grease sup- plied with replace ment gear cluster to gear teeth and mating sur- fac e s. 2. Ensure thr ust washers (30, 31) are on c ombi- nation gear (32) and washers (33a, 33b) are on crankshaf t of drive housing (33). 3. Clean mating surf aces of pinion and driv e housing. 4. A[...]
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Page 48
Repair / 修理 48 313483A English 5. Install six screws (38). T orque e v enly to 200 ± 10 in-lb (22.6 ± 1.1 N•m). 6. Install Pump , page 70. NO TICE DO NO T use drive housing screws to align or seat drive housing with pinion housing. Align these parts with locating pin s to av oid prematur e bearing wear . 中文 5. 装上六个螺 钉 (38?[...]
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Page 49
Repair / 修理 313483A 49 Pinion Assembl y / Clutch Armature / Clamp / 小 齿 轮 组 件/离 合 器 电 枢/夹 子 Pinion Assembl y / Clutch Armature Re m ova l / 小齿轮组件 / 离合器电枢的拆除 If pinion assemb ly (29) is not remo v ed from clutch hous- ing (19), perf or m steps 1 through 3. Othe rwise, start at step 4. 如果小?[...]
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Page 50
Repair / 修理 50 313483A English 3. Remove f our screws (36), washers (37 ), and pinion assembly (2 9). 4. Place pinion assembly ( 29) on bench with rotor side up . 5. Remov e f our scre ws (28) and lock w ashers (24). Install two screws in threaded holes (E) in rotor . Alter- nately tigh ten screws until rotor comes off. 6. Remov e retain- ing r[...]
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Page 51
Repair / 修理 313483A 51 English Clutch Armature 8. Use an impact wr ench or wedge so mething between clut ch arma- ture (25) and clu tch housing to hold engine shaft during remo v al. 9. Remov e f our screws (23) and loc k washers (24). 10. Remove armat ure (25). 中文 离合器电枢 8. 在拆卸过程中,用扳手 或楔形物体在离合?[...]
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Page 52
Repair / 修理 52 313483A Installation / 安装 English Clutch Armature 1. La y two stac ks of tw o dimes (or 1.4mm coins) on a smooth bench surf ace. 2. La y armature (25) on two stac ks of coi ns. 3. Press center of hub (26) do wn to bench surf ace. 中文 离合器电枢 1. 在平滑的台面上放两 组硬币,每组叠放两 枚一角硬币[...]
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Page 53
Repair / 修理 313483A 53 Clamp Remov al / 夹子的拆除 Gasoline can spill and cause a fire or explosion if engine is tipped on its side . 如果发动机侧向翻倒,汽油可能溢出,引起火灾或爆炸。 English 1. Remo v e Engine , page 59, and dra in gasoline from tank according t o Honda manu al. 2. Tip engine on side so gas tank [...]
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Page 54
Repair / 修理 54 313483A Clamp Installation / 夹子的安装 English 1. Install engine shaft ke y (18). 2. T ap clamp ( 22) onto engine shaft (A). Maintain dimension of 2.612 ± .0 10 in. (66.34 ± .2 5mm). Chamf er must f ace engin e. 3. Chec k dimen- sion: Place r igid, straight steel bar (B) across f ace of clutch housing (19). Use accu- rate[...]
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Page 55
Repair / 修理 313483A 55 English 6. Check o- ring (29d) and replace if missing or damaged. 7. T ap pinion shaft (29a) in with plastic mallet. 8. Install retaining ring (29b) with be v eled side f acing up . 9. Place pinion assembly on bench with roto r side up . 中文 6 . 检 查O形 环( 2 9 d ) , 如果丢失或损坏, 要更换。 7. [...]
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Page 56
Repair / 修理 56 313483A English 10. Apply t hread sealant to screws. Install f our scre ws (28) and loc k washers (24). Alter- nately torque screws to 125 ± 10 in-lb (14 ± 1.1 N•m) until rotor is secure. Use threaded holes to hold rotor . 11. Insta ll pinion assem- bly (29) with f our screws (36) and wash- ers (37). 12. Connect clutch cab le[...]
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Page 57
Repair / 修理 313483A 57 Clutch Housing / 离合器外罩 Re m ova l / 拆除 English 1. Remov e f our screws (20) and lock w ashers (21) which hold clutch housing (19) to engine. 2. Remo v e scre w (35) from unde r mounting p late (D). 3. Pull off clutch housing (19). 中文 1. 卸下将离合器外罩 (19)固定 到 发动机上的四个螺[...]
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Page 58
Repair / 修理 58 313483A Installation / 安装 English 1. Push on c lutch housin g (19). 2. Install four capscrews (20) and lock w ashers (21) and secure clutch housing (1 9) to engine. T orque to 200 in- lb (22.6 N•m). 3. Install scre w (35) from beneath mounting plate (D) . T orque to 26 ft-lb (35.2 N•m ). 中文 1. 推动离合器外罩 ?[...]
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Page 59
Repair / 修理 313483A 59 Engine / 发动机 Re m ova l / 拆除 NO TE: All service to the engine must be perf ormed by an aut horized Honda dealer . 注释: 对发动机的所有维修服务必须由本田 (Honda)授权 的经销商进行。 English 1. Remov e Pinion Assembly/Clutch Armature/Clamp and Clutch Housing . 2. Disconnect all nece[...]
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Page 60
Repair / 修理 60 313483A Installation / 安装 English 1. Lift engine caref ully and place on spr a yer car t. 2. Install two screws (16) in base of engine and secure with loc knuts (17). T orque to 26 ft-lb (22.6 N•m). 3. Connect all necessary wiring. 4. Install Pinion Assem- bl y/Clutch Arma- ture/Clamp and Clutch Housing . 中文 1. 小心?[...]
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Page 61
Repair / 修理 313483A 61 Pressure Contr ol / 压力控制器 Pump On/Off Switch / 泵通 / 断开关 Re m ova l / 拆除 English 1. Remo ve tw o scre ws (71) and swing down cov er (70a). 2. Disconnect pump O N/OFF s witch (70j) connector from co n- trol board. 3. Press in on tw o retaining tabs on each side of pump ON/OFF s witch (70j) a nd remov[...]
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Page 62
Repair / 修理 62 313483A Installation / 安装 English 1. Install new ON/OFF s witch (70j) so tabs of s witch snap into pl ace on inside of cov er . Align new ON/OFF s witch with electr ical tabs at bott om. 2. Connect pump ON/OFF switch connector to co ntrol board. 3. Swing cov er (7 0a) up and secure with two scre ws (71). 中文 1. 装上新?[...]
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Page 63
Repair / 修理 313483A 63 Contr ol Boar d / 控制板 Re m ova l / 拆除 English 1. Remove two screws (71) and s wing co v er (70a) down. 2. Remov e strain relief bu shings (70b). 3. Disconnect the f ollow- ing leads at control board (70c): • Pump control (70p) • T ransducer (158) • Pump s witch (156) • Pump ON/OFF s witch (70j) • Displ[...]
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Page 64
Repair / 修理 64 313483A Installation / 安装 English 1. Install control board (70c) with f our scre ws (70d). 2. Connect engin e wires to control board (70c ). 3. Connect the f ol- lowing leads at control boar d (70c). • Pump cont rol (70p) • T ransducer (158) • Pump s witch ( 156) • Pump ON/O FF switch (70j) • Display connector (70g)[...]
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Page 65
Repair / 修理 313483A 65 Pressure Contr ol T ransducer / 压力控制传感器 Re m ova l / 拆除 English 1. Remov e tw o screws (71) and s wing co v er (70a) do wn. 2. Disconnect tr ansducer lead from control boa rd (70c). 3. Remov e strain relief (70b) and pull tr ans- ducer cable from the control bo x. Remov e screws (182) and co v er (184) t[...]
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Page 66
Repair / 修理 66 313483A Installation / 安装 English 1. Install o-ring (158b) and pressure cont rol transd ucer (158) in manifold (72). Tighten securely . 2. Place end of trans- ducer in slot of mount (183) and secure wit h cov er (184) and scre ws (182). Ro ute trans- ducer cab le through control box and secure with strain relief (70b). 3. Con[...]
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Page 67
Repair / 修理 313483A 67 Pump Contr ol / 泵控制器 Re m ova l / 拆除 English 1. Remov e tw o screws (71) and s wing co v er (70a) do wn. 2. Disconnect pump con- trol (70p) lead fr om control board (70c). 3. Loosen set scr ews on pump contro l knob (70k) and re mov e knob , shaft nut, lock washer and pump con- trol (70p). 4. Rem ov e shaft sp[...]
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Page 68
Repair / 修理 68 313483A Installation / 安装 English 1. Install shaft spacer (70n) on p ump control (70p). 2. Install pump control, shaft nut, lock washer , and pump contro l knob (70k). a. T ur n pump control shaft clockwise to internal stop . Assem- bl e pump control knob to strike pin on co v er (70a). b . After adjus tment of step a, tighte[...]
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Page 69
Repair / 修理 313483A 69 English 3. Connect pump control lead to contro l board (70c). 4. Swing cover (70a) up and secure with two screws (71). 中文 3. 将泵控制器引线连接到 控制板 (70c)上。 4. 翻上盖子 ( 70a)并用 两个螺钉 (71)固定。 ti13251a 70p ti13717a 71 70a[...]
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Page 70
Repair / 修理 70 313483A Displacement Pump / 活塞泵 Re m ova l / 拆除 English 1. Flush pump , page 25. 2. Stop p ump with piston rod in its low est posi- tion. 3. P erform Pressure Relief procedure, page 13. 4. To p C o a t P u m p : Sep- arate drain hose from spra yer . 中文 1. 冲洗泵,第 25 页。 2. 当泵的活塞柱处于最低 ?[...]
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Page 71
Repair / 修理 313483A 71 English 5. Disconnect tr ansducer from pump m anif old. 6. Raise latch lock and push latch open. 7. Ratchet open pu mp door a. Ratche t pump door f orw ard. b . T wis t latch u-bolt out of pump door recess. 中文 5. 从泵歧管上卸下传 感器。 6. 提起插销的扣锁, 然后推开插销。 7. 用棘齿机构打[...]
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Page 72
Repair / 修理 72 313483A English c. Place u-bolt on pump door outer edge. d. If pump door is stuc k, do steps e , f , and 8. Otherwise , go to st ep 9. e. T wist latch u-bolt bac k from pu mp door outer edg e. f. Place u-bolt on pump door protru- sion. 中文 c. 把 U 形閂放在泵门 外沿。 d. 如果泵门卡住, 执行步骤 e、 f 和?[...]
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Page 73
Repair / 修理 313483A 73 English 8. Ratchet pump d oor f or- ward . 9. Open pump door . 10. Pull out pump pin and place in pin holder . 中文 8. 用棘齿机构向前推动 泵门。 9. 打开泵门。 10. 将泵销针拉出并放 在销 针座内。 ti6377a ti13730a ti13726a[...]
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Page 74
Repair / 修理 74 313483A Installation / 安装 English 1. Adjust piston rod to proper leng th: Adjust piston rod with pin holder to pull out piston rod. T ap piston rod on hard surf ace to push in piston rod. 2. Push pump collar flush with bearing housing ledge to be ab le to close pump door . 3. Slide pump into con- necting rod. Push pump pin un[...]
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Page 75
Repair / 修理 313483A 75 English 5. Rotate pum p until transd ucer por t is aligned directly to back of spra y er . Connect transd ucer and hand tighten se curely . NO TE: Clean out ALL media and debris from transd ucer and trans- ducer por t before con- necting tr ansducer . 6. Tighten latch an d rotate lat ch lock into lock ed position. 7. T op[...]
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Page 76
Parts / 零部件 76 313483A Pa r t s / 零部件 Model 257369 / 型号 257369 190 191 2 17 10 33 133 16 21 40 126 44 75 43 45 110 64 63 38 153 30 31 32 30 33a 33b 29 189 38 27 24 28 122 108 17 107 114 14 146 4 3 9 5 6 7 8 83 128 11 76 12 70 35 182 184 182 1 134 134 183 15 36 37 19 18 23 25 24 23 26 22 24 20 181 158 ti13557a[...]
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Page 77
Parts / 零部件 313483A 77 P arts List - Model 257369 / 零部件清单 - 257369 型 Ref. P art Description Qty . 1 24A852 FRAME, car t, HTX 2030 1 2 156306 W ASHER, fl at 2 3 119509 WHEEL, pneumatic 2 4 15E891 CLIP , retaining 2 5 187604 SLEEVE, car t 2 6 183350 W ASHER 2 7 108068 PIN, spring straight 2 8 108795 SCREW , mach, pnh 4 9 112827 BU[...]
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Page 78
Parts / 零部件 78 313483A Pressure Contr ol Bo x / 压力控制箱 70c 70b 71 157 120 70b 70b 185 70d 70g 70a 70h 156 70n 70p 156 70p 70m 70k 187 70j 186 70d ti13561a Ref. P art Description Qty . 70 24B324 PRESSUR E CONTROL BO X (includes all par ts shown) 1 70a 24B574 BO X, co ntrol, modified 1 70b 119545 BUSHING, strain, relie f 3 70c 257431 C[...]
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Page 79
Parts / 零部件 313483A 79 Bearing Housing / 轴承套 40 150 151 147 112 111 113 95 40a 40b 148 48 ti13558a Ref. P art Description Qty . 40 24B528 HOUSING, be aring 1 40a† 107251 SCREW , panhead 1 40b† 565361 CLAMP , cab le 1 48† 24B325 KIT , sensor , pum p 1 104† 15E625 PIN, housing, bearing 1 105† 15G890 LA TCH, housing, bearing 1 10[...]
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Page 80
Parts / 零部件 80 313483A Base Coat Pump / 底色漆泵 Ref. P art Description Qty . 47 24B321 PUMP , displac ement 1 82 15X762 STRAINER, 2 in. n pt 1 102 24B572 V AL VE, drain, assembly 1 102a 193710 SEAL, seat, v alve 1 102b 193709 SEA T , v alv e 1 102c 107204 O-RING 1 102e 122287 SPRING, drain v alv e, knob 1 102f 15Y594 H ANDLE, black, arro[...]
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Page 81
Parts / 零部件 313483A 81 Base Coat Pump (Continued) / 底色漆泵 (续) 202 201 226 225 203 204 227 236 235 223 205 221 205 206 208 207 209 210 219 211 218 212 220 213 217 216 232 215 214 225 225 20 3 210 219 219 ti13560a All parts shown are included in Pump (47) 24B321 所示的所有部件均包括在泵 (47)24B321 中 Ref. P art D e[...]
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Page 82
Parts / 零部件 82 313483A T exture Applicator and Hose / 纹理涂料喷涂器和软管 304 305 306 309 307 308 320b 320h 320j 320a 320k 320e 320f 320g 320c 320d 320b 320m ti13660a Ref. P art Description Qty . 304 24B327 APPLICA T OR, HTX (accessor ies) see manua l 313537 / 313603 1 305 15U027 HOSE, air , couple d 1 306 162453 FITTING, 1/4 np sm[...]
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Page 83
Parts / 零部件 313483A 83 T op Coat Pump Kit 24B140 (Sold Separately) / 面漆泵配件包 24B140 (需另行订购) 427 428 431 429 421 406 413 401 402 410 417 409 411 419 418 420 403 414 404 421a 421b 421 421d 421e 421f ti13562a ti13824a Ref. P art D escription Qty . 401 100020 W ASHER, loc k 4 402 104705 SCREW , cap , sch 4 403 108833 P A [...]
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Page 84
Wiring Diagram / 接线图 84 313483A Wiring Diagram / 接线图 D12 LED J9 J5 J4 J3 J1 J2 J10 ti13556a N M K J F B A E H G C D English 中文 A T o Engine 至发动机 B T o Ground 接地 C Clutch T est P oints 离合器测试点 D Pinion 小齿轮 ED r i v e 驱动 F On/Off Switch 通 / 断开关 G Control Board 控制板 H Pum p Sensor 泵传感[...]
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Page 85
Technical Data 313483A 85 T echnical Data Dimensions Honda GX 200 Engine: ANSI P ow er Rating @ 3600 rpm 6.5 Horsepower (4.8 kW) Maximum W orking Pressure: Base Coat Pump 1000 psi (69 bar , 6.9 MP a) T op Coat Pump 3300 psi (228 bar , 22.8 MP a) Noise Level: Sound P ow er 105 dBa per ISO 3744 Sound Pressure 96 dBa measured at 3.1 ft (1 m) Maximum D[...]
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Page 86
技术数据 86 313483A 技术数据 尺寸 本田 (Honda) GX 200 发动机: ANSI 额定功率 (在 3600 rpm 时) 6.5 马力 (4.8 kW) 最大工作压力: 底色漆泵 1000 psi (69 bar, 6.9 MPa) 面漆泵 3300 psi (228 bar, 22.8 MPa) 噪声水平: 噪声功率 105 dBa (按照 ISO 3744 规定) 噪音压力 96 dBa (在距离设[...]
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Page 87
技术数据 313483A 87[...]
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Page 88
Graco Standard Warranty / Graco 公司的标准担保书 88 313483A Graco Standar d W arranty / Graco 公司的标准担保书 Graco warrants all equipment ref erenced in this document which is manufactured by Graco and bearing its name to be free from de fe c t s i n material and workmanship on the date of sale to the origin al purch aser for use.[...]