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Table of contents for the manual
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Page 1
INSTRUCTIONS-P ARTS LIST 308–501 Rev A Supersedes 801–642 & 801–643 This manual contains IMPORT ANT W ARNINGS and INSTRUCTIONS READ AND RET AIN FOR REFERENCE HYDRA-CLEAN 2245, 3035, 3040 Pressure W asher P/N 800–062, Series B P/N 800–063, Series B 2200 psi (152 bar) OPERA TING PRESSURE 2600 psi (179 bar) MAXIMUM WORKING PRESSURE P[...]
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Page 2
W ARNING HIGH PRESSURE SPRA Y CAN CAUSE SERIOUS INJUR Y . FOR PROFESSIONAL USE ONL Y . OBSER VE ALL W ARNINGS. Read and understand all instruction manuals before operating equipment. FLUID INJECTION HAZARD General Safety This pressure washer generates very high fluid pressure. Spray from the gun, leaks or ruptured componen[...]
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Page 3
308-489 3 EQUIPMENT MISUSE HAZARD General Safety Any misuse of the pressure washer or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and result in fluid injection, splashing in the eyes or on the skin, or other serious bodily i[...]
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Page 4
MOVING P ARTS HAZARD Moving parts can pinch or amputate fingers or other body parts. KEEP CLEAR of moving parts when starting or operating the pressure washer . NEVER operate the pressure washer without all guards and interlocks installed and functioning. Follow the Pressure Relief Procedure before checking or servicing th[...]
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Page 5
INST ALLA TION Figure 1 TEE HANDLE (3040 ONL Y) SPRA Y GUN SPRA Y HOSE HIGH PRESSURE HOSE CONNECTION HOSE RACK INLET W A TER CONNECTION 3/4” GARDEN HOSE Check for Shipping Damage The unit should be checked for any damage that may have occurred in shipping. Any damage should be noted and the carrier notifie[...]
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Page 6
6 308-489 ST ARTUP Use this procedure whenever starting the pressure washer to help insure that the unit is ready to operate and starting is done safely . 1. Check oil levels. Engine: Add SAE 30 or 10W–30 weight detergent oil as necessary . Pump: Add SAE 20 or 30 weight non–detergent oil as necessary . NOTE: Some units are equipped with a low?[...]
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Page 7
T rigger Safety Latch W ARNING T o reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, AL WA YS engage the trigger safety latch whenever spraying stops, even for a moment. In the engaged position, the trigger safety latch prevents the gun from being tri[...]
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Page 8
SHUTDOWN, FLUSHING AND STORAGE W ARNING PRESSURE RELIEF PROCEDURE T o reduce the risk of serious bodily injury , including fluid injection and splashing in the eyes, or on the skin, always follow this procedure whenever you stop spraying for more than 10 minutes, when shutting down, and before checking or repairing any par[...]
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Page 9
308-489 9 TROUBLESHOOTING CHART W ARNING To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin or injury from moving parts, always follow the Pressure Relief Procedure W arning before proceeding. PROBLEM CAUSE SOLUTION Low pressure and/or pump runs rough Partially plugged air cl[...]
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Page 10
10 308-489 P ARTS DRA WING 800–062 & 800–063 Hydra–Clean 2245 Pressure W asher 61 1 69 66 1 61 69 66 51 49 51 8 0 74 73 42 66 69 53 60 45 46 47 41 66 69 58 69 57 49 44 2 79 50 13 15 16 56 12 11 14 10 9 8 5 4 71 69 66 66 57 78 77 67 70 64 7 66 69 62 3 66 69 71 17 75 72 6 66 69 71 25 27 29 31 36 82 35 34 21 22 81 20 33 19 32 24 26 23 28[...]
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Page 11
308-489 1 1 P ARTS LIST 800–062 & 800–063 Hydra–Clean 2245 Pressure W asher REF P ART NO. NO. DESCRIPTION QTY REF P ART NO. NO. DESCRIPTION QTY 1 801–494 ENGINE, 1 1 HP , Briggs & Stratton I/C (For 800–063 only) 1 801–283 ENGINE, 1 1 HP , Wisconsin Robin (For 800–062 only) 1 2 800–326 PUMP ASSEMBL Y , 2200[...]
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Page 12
12 308-489 P ARTS DRA WING 800–065 Hydra–Clean r 3035 Pressure W asher 61 1 69 66 61 69 66 49 51 74 73 42 66 69 53 60 45 46 47 41 66 69 58 69 57 44 2 79 50 13 15 16 56 12 11 14 10 9 8 5 4 71 69 66 66 57 78 77 67 70 64 7 66 69 62 3 66 69 71 17 75 72 6 66 69 71 25 27 29 31 36 82 40 [ 35 34 21 22 81 20 33 19 32 24 26 23 28 30 71 69 66 18 65 68 63 [...]
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Page 13
308-489 1 3 P ARTS LIST 800–065 Hydra–Clean 3035 Pressure W asher REF P ART NO. NO. DESCRIPTION QTY REF P ART NO. NO. DESCRIPTION QTY 1 801–283 ENGINE, 1 1 HP , Wisconsin Robin 1 2 800–327 PUMP ASSEMBL Y , 3000 psi (see page 14) 1 3 800–067 CHASSIS 1 4 801–539 BUMPER 1 5 801–541 HANDLE 1 6 801–556 AXLE 1 7 801–5[...]
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Page 14
14 308-489 P ARTS DRA WING 800–335 Hydra–Clean r 3040 Pressure W asher 61 69 66 1 51 49 59 74 73 42 66 69 53 60 45 46 47 41 66 69 58 69 57 44 2 79 50 13 15 16 56 12 11 14 10 9 8 5 4 71 69 66 66 57 78 77 67 70 64 7 66 69 62 3 66 69 71 17 75 72 6 66 69 71 25 27 29 31 36 82 40 [ 35 34 21 22 81 20 33 19 32 24 26 23 28 30 71 69 66 18 65 68 63 43 76 [...]
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Page 15
308-489 1 5 P ARTS LIST 800–335 Hydra–Clean 3040 Pressure W asher REF P ART NO. NO. DESCRIPTION QTY REF P ART NO. NO. DESCRIPTION QTY 1 803–158 ENGINE, 1 1 HP , Honda 1 2 800–327 PUMP ASSEMBL Y , 3000 psi (see page 14) 1 3 800–067 CHASSIS 1 4 801–539 BUMPER 1 5 801–541 HANDLE 1 6 801–556 AXLE 1 7 801–550 WHEEL &[...]
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Page 16
P ARTS DRA WING 800–326 Pump Assembly , 2200 psi 800–327 Pump Assembly , 3000 psi 65 67 66 64 63 55 50 49 48 57 58 59 60 61 62 46 47 44 45 10 9 8 7 6 5 4 1 3 2 10 9 11 52 51 54 53 13 14 18 19 56 20 12 43 42 16 17 40 15 41 14 39 12 21 23 22 24 26 33 32 28 29 30 31 27 25 34 35 36 31 37 38 11 44 45[...]
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Page 17
308-489 1 7 P ARTS LIST 800–326 Pump Assembly , 2200 psi 800–327 Pump Assembly , 3000 psi REF P ART NO. NO. DESCRIPTION QTY 1 801–467 MANIFOLD, 2200 psi 1 801–647 MANIFOLD, 3000 psi 1 2 801–468 SCREW , Cap, hex hd 8 3 801–469 W ASHER, Lock 8 4 : O–RING 5 : SEA T , V alve 6 : PLA TE, V alve 7 : SPRING 8 : GUIDE, V alve 9[...]
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Page 18
18 308-489 PUMP SER VICE W ARNING T o reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure W arning before proceeding. NOTE: The following metric wrenches are needed: M10, M13 and M30. Repair kits are available. Refer to t[...]
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Page 19
308-489 1 9 Servicing the V–Packings NOTE: There are two types of packing kits: one is just packings, the other includes the packings, rings and retainers. 1. Remove the manifold as outlined in the Pumping Section. 2. Carefully pull the packing retainer from the manifold. Examine the o–ring and replace it if it is cut or damaged.[...]
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Page 20
THE GRACO W ARRANTY W ARRANTY AND DISCLAIMERS Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty , Graco[...]