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Graco Inc. 824-007 manual

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Table of contents for the manual

  • Page 1

    OWNER’S MANUAL 824–001 Rev D Supercedes Rev . C HYDRA-CLEAN  2000, 2800 Pressure W ashers Hydra-clean 2000 824–006 Series A 2000 psi (138 bar) Operating Pressure 2400 psi (165 bar) Maximum Working Pressure Hydra-clean 2800 824–007, Series A 2800 psi (193 bar) Operating Pressure 3200 psi (225 bar) Maximum Working Pressure The SHERWIN–WI[...]

  • Page 2

     824–001 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T roubleshooting[...]

  • Page 3

    3 824–001 W ARNING W ARNING HAZARDOUS FLUIDS Improper handling of hazardous fluids can cause serious injury , even death, due to splashing in eyes, ingestion or bodily contamination. D Know specific hazards of fluid being used. D W ear protective eyewear , gloves, clothing, and respirator as recommended by the fluid manufac - turer . D Store haza[...]

  • Page 4

    4 824–001 Installation T ypical Installation – Pressure W asher Fig. 1 HIGH PRESSURE HOSE CONNECTION HOSE RACK INLET W A TER CONNECTION 3/4” GARDEN HOSE SPRA Y GUN SPRA Y HOSE  Check for Shipping Damage Check the unit for any damage that may have occurred in shipping. Notify the carrier immediately if there is any damage. Set U[...]

  • Page 5

    5 824–001 Operation Pressure Relief Procedure INJECTION HAZARD The system pressure must be manually relieved to prevent the system from spraying accidentally . T o reduce the risk of an injury from accidental spray from the gun, splashing fluid, or moving parts, follow the Pres- sure Relief Procedure whenever you: D are instructed to relieve the [...]

  • Page 6

    6 824–001 Operation 4. T rigger the gun until water sprays from the tip indicating that the air is purged from the system. 5. Open the fuel shutof f valve. Be sure the spark plug ignition cable is pushed firmly onto the spark plug. Put the switch in the “on” position and put the throttle in the “run” position. Do not allow the pressure wa[...]

  • Page 7

    7 824–001 Operation T rigger Safety Latch W ARNING To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, always engage the trigger safety latch whenever spraying stops, even for a moment.In the engaged position, the trigger safety latch prevents the gun from being triggered accidentally by [...]

  • Page 8

    8 824–001 Operation Shutdown, Flushing and Storage NOTE: An anti–freeze flush kit 802–327 is available to make flushing easier . CAUTION If water does freeze in the pressure washer , thaw it in a warm room before trying to start it. Do not pour hot water on or into the pump; it may crack the ceramic plungers! 1. If the pressure washer will be[...]

  • Page 9

    9 824–001 T roubleshooting T o reduce the risk of serious injury , including fluid injection and splashing in the eyes, or on the skin, always follow Pressure Relief Procedure on page 5 before proceeding. W ARNING Problem Cause Solution Engine will not start or is hard to start No gasoline in fuel tank or carburetor . Fill the tank with gasoline,[...]

  • Page 10

    10 824–001 Problem Cause Solution Frequent or prema - ture failure of the packings Scored, damaged or worn plungers. Install new plungers. See PUMP SER VICE, page 13. Abrasive material in the fluid being pumped. Install proper filtration on pump inlet plumbing. Inlet water temperature too high. Check water temperature; may not exceed 160 _ F(70 _[...]

  • Page 11

    11 824–001 804–544 Pump Service W ARNING To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure W arning on page 5 before proceeding. NOTE: The following metric wrenches are needed: 5 mm, 13 mm and 22 mm. Repair kits [...]

  • Page 12

    12 824–001 804–544 Pump Service 6. Lightly grease the retaining screw and the outer end of the plunger . Place the washer , o–ring and backup ring around the screw and install the nut through the plunger . T orque to 1 1 ft–lb (15 N  m). NOTE: If you plan to replace the packings, refer to Servicing the V–Packings. 7. Lubricate the outs[...]

  • Page 13

    13 824–001 804–559 Pump Service W ARNING To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow the Pressure Relief Procedure W arning on page 5 before proceeding. NOTE: The following metric wrenches are needed: 6 mm, 13 mm and 27 mm. Repair kits [...]

  • Page 14

    14 824–001 804–559 Pump Service 6. Lightly grease the retaining screw and the outer end of the plunger . Place the washer , o–ring and backup ring around the screw and install the nut through the plunger . T orque to 14.4 ft–lb (19.5 N  m). NOTE: If you plan to replace the packings, refer to Servicing the V–Packings. 7. Lubricate the o[...]

  • Page 15

    15 824–001 Accessories W ater Sandblasting Kit 800–120 For abrasive cleaning of stubborn dirt and paint. Requires a spray tip which is not included in kit (1535 uses 805–325, 2030 uses 805–313, 2540 uses 805–321, and 3040 uses 805–317). Anti–freeze Flush Kit 802–327 For flushing system with 50% anti-freeze solution prior to transpor[...]

  • Page 16

    16 824–001 Hydra-Clean 2000 Pressure W asher – Parts 04999A 1 30 31 29 32 Model 824–006, Series A 04999  18 19 20 21 22 23 25,26,27,46,57 24 34  Apply sealant to threads  Supplied with pump  33 17 16 10 11 8 4 3 6 5 4 15 16 6 12 6 41 9 7 8 39 38 14 40 28 55 45 44 51 13 49 48 53 54 47 37 56 4 4  Supplied with engine   59 5[...]

  • Page 17

    17 824–001 Hydra-Clean 2000 Pressure W asher – Parts USE ONL Y GENUINE GRACO P ARTS AND ACCESSORIES Models 824–006, Series A Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 1 802–264 ENGINE, 5.5 hp 1 3 804–510 HANDLE, lift 1 4 804–533 SCREW , cap, flange, 5/16–18 6 5 804–523 W ASHER, handle 2 6 1 1 1–040 NU[...]

  • Page 18

    18 824–001 Hydra-Clean 2800G Pressure W asher – Parts Model 824–007, Series A 1 30 31 29 32 2 18 19 20 21 22 23 25,26,27,28,42, 24 34 1 Apply sealant to threads 2 Supplied with pump 1 33 17 16 10 11 8 4 3 6 5 4 15 16 6 12 6 41 9 7 8 05923A 39 38 14 40 41 50 13 48 47 44 37 57 56 51 16 4 3 Supplied with engine 3 2 45 59 58 31 46 59 58[...]

  • Page 19

    19 824–001 Hydra-Clean 2800G Pressure W asher – Parts USE ONL Y GENUINE GRACO P ARTS AND ACCESSORIES Models 824–007, Series A Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 1 803–900 ENGINE, 9 hp 1 3 804–510 HANDLE, lift 1 4 1 10–837 SCREW , cap, flange, 5/16–18 6 5 804–523 W ASHER, handle 2 6 1 1 1–040 NU[...]

  • Page 20

    20 824–001 Pump Assembly – Parts Model 804–544 1 28 58 57 49 50 55 54 56 51 05001 53 52 27 26 25 23 29 30 31 37 32 36 35 33 34 5 24 22 21 8 3 2 4 59 20 19 18 16 14 15 13 12 11 10 9 6 2 7 17 15 16 17[...]

  • Page 21

    21 824–001 Pump Assembly – Parts USE ONL Y GENUINE GRACO P ARTS AND ACCESSORIES Model 804–544 REF P ART NO. NO. DESCRIPTION QTY 1 CRANKCASE 1 2 801-484 PLUG 2 3 802-344 O-RING 1 4 PROTECT OR 1 5 KIT 83 SEAL, Oil 6 PLUG 1 7 MANIFOLD 1 8 W ASHER 8 9 SCREW 8 10 KIT 1 O-RING 11 KIT 1 SEA T , V alve 12 KIT 1 PLA TE, V alve 13 KIT 1 SPRING 14 KIT 1[...]

  • Page 22

     824–001 Pump Assembly – Parts Model 804–559 4 2 13 14 15 12 16  3 5 6 7 8 9 10 19 18 28 25 26 17 41 45 43 45 1 44 40 42 44 48 46 49 47 10 9 11 75 76 77 78 81 82 79 80 83 84 29 24 23 22 30 31 33 34 35 11 27 32[...]

  • Page 23

    23 824–001 Pump Assembly – Parts USE ONL Y GENUINE GRACO P ARTS AND ACCESSORIES MODEL 804–559 REF P ART NO. NO. DESCRIPTION QTY 1 HEAD, Pump 1 2 801-651 SCREW 8 3 801-652 W ASHER 8 4 KIT 123 O-RING 5 KIT 123 SEA T , V alve 6 KIT 123 VA LV E 7 KIT 123 SPRING 8 KIT 123 CAGE, V alve 9 KIT 124 O-RING 10 KIT 124 CAP 11 KIT 123 VA L VE ASSEMBL Y 12[...]

  • Page 24

    24 824–001 The SHER WIN–WILLIAMS W arranty and Disclaimers W ARRANTY Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser ’ s sole remedy for breach of this warranty , Graco[...]