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Graco Inc. 965171 manual

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  • Page 1

    Instructions - - Parts List GRACO INC. P .O. BOX 1441 MINNEAPOLIS, MN 55440 - - 1441 Copyri ght 1999, Graco Inc. i s regist ered to I. S. EN ISO 9001 GH Series Roof Rigs Gas - - Hydraulic Airless Sprayers GH5030 Model 687100, Series C 4900 psi (33. 8 MPa, 337 bar) Maximu m Working Pressure GH3640 Model 687327, Series D 3600 psi (24. 5 MPa, 245 bar)[...]

  • Page 2

    308972 2 T able of Contents W arnings 2 ...................................... Component Ident if icat ion 5 ........................ Setup 5 ......................................... Flus hing 8 ....................................... Oper ation 10 .................................... Maint enance 12 .................................. T roubleshoo[...]

  • Page 3

    3 308972 W ARNING SKIN INJECTION HAZARD Spray from the gun, leaks or ruptur ed component s c an inject f luid int o your body and cause ext rem ely serious injury , inc luding the need f or am putat ion. F luid splas hed in the ey es or on t he skin c an also cause s erious injury . D Fluid injec ted int o the s kin may look like just a cut , but i[...]

  • Page 4

    308972 4 W ARNING FIRE AND EXPL OSION HAZ ARD Im proper grounding, poor v entilat ion, open f lames or spar ks c an cause a hazar dous condit ion and result in a fir e or explosion and s erious injur y . D If ther e is any s tat ic spar king or y ou feel an elec tr ic shock while using t his equipment , stop sp ray - in g immed i atel y . Do not us[...]

  • Page 5

    5 308972 Component Identification Fig 1 9089d HYDRAULIC SUPPL Y LI NE TO MOT OR HYDRAULIC RESERVOI R GASOLINE FILL CAP MOTOR RESET BUTT ON HYDRAULIC MOT OR HYDRAULIC PUMP SUCTION HOSE SUCTION TUBE PRESSURE CONTROL KNOB CHECK VA LV E DISPLACEMENT PUMP H Y DRAULIC RETURN LINE TO MOT OR PRESSURE DRAIN V AL VE Setu p 1. Conne ct the H ose a nd Gun a. R[...]

  • Page 6

    308972 6 Setu p 3. Check t he Hyd raul i c Oi l L evel a. Unscrew the hydr aulic oil f ill cap. S ee Fig 2. The d ip stic k is atta che d to the cap . The oi l should be up to t he f ull line on the dips tic k. C A UTION T o preven t damage to the cool ing system and hydraulic pum p, us e only Gr aco Hydr aulic Fluid, 169236 (5 gal./ 20 lit er) or [...]

  • Page 7

    7 308972 Setu p 5. Fill the Fue l T ank W ARNING FIRE AND EXPLOSI ON HAZARD Fuel s pilled on a hot sur fac e can caus e a fire or explosion and s erious bodily injury and propert y damage. S hut off engine and let it cool bef ore f illing the tank. Caref ully f ollow steps 5. a. t o 5.c. , below , being sure not to s pill any f uel. a. Close the f [...]

  • Page 8

    308972 8 Flushing When to Flus h 1. New sprayer . Y our new sprayer was f act ory t est ed with light weight oil whic h was lef t in t o prot ect pump part s f rom c orros ion. Be fore us ing oil - base pa int, f lush wit h mineral spirit s only . Befo re usi ng wat er - b ase pai nt , f lush wit h mineral s pirits , f ollowed by s oapy wat er , th[...]

  • Page 9

    9 308972 Flushing W ARNING FIRE AND EXPLOSI ON HAZARD T o r educe the r isk of st atic spark ing and splashing when f lushing, always r emove the s pray t ip fr om t he gun and hold a met al part of t he gun fir mly t o the s ide of a grounded met al pail. 1 1. Making f irm m etal- to- met al contac t, hold the gun fir mly t o the s ide of t he gro[...]

  • Page 10

    308972 10 Operation Pressu re Reli ef Pro ced ure W ARNING S K IN I NJECT IO N HAZARD The system pressure must be manually relie ved to preve nt the system f rom star ting or spray ing accident ally . F luid under high pres sure can be injec ted t hrough t he skin and c ause serious injury . T o reduc e the r isk of an injury f rom injec tion, spla[...]

  • Page 11

    11 308972 Operation If the motor s talls during opera tion, tur n OF F the igni- tion key . W ith your hand, fir mly press st raight down on the m otor r eset butt on. Now t ry to res tar t the spr ayer . If it will not st art, r efer t o t he separat e m otor m anual, 307158. C A UTION Never us e a hammer to depres s t he reset butt on, as it coul[...]

  • Page 12

    308972 12 Main tena nce 1. Alwa ys s top the pump at the bott om of its stro ke when you tak e a break and at the end of the day . This helps keep f luid fr om dry ing on the rod and damaging t he packings . 2. Keep th e disp lacemen t pu mp p ackin g nu t/ wet cup 1/3 full of TSL at all times . T he TS L helps prot ect t he pack ings and rod. 3. C[...]

  • Page 13

    13 308972 T roubleshooting W ARNING S K IN I NJECT IO N HAZARD T o r educe the r isk of ser ious injury , whenever y ou are inst ruct ed t o relieve press ure, f ollow t he Pressu re Reli ef Pr oce dure on page 10. Check ev eryt hing in the t roubles hooting c hart bef ore dis assem bling the s prayer. PROBLEM CAUSE SOLUTION Gas engine doesn’ t w[...]

  • Page 14

    308972 14 Repl acin g the Hyd rau li c Pu mp 1. Follow t he Pressu re Reli ef P roced ure Warni ng on page 10. Let the hydrau lic syst em c ool bef ore beginning the ser vice pr ocedure. 2. Unscr ew the res ervoir drain plug (51, page 36), having a cont ainer ready to c atch t he draining fluid. 3. Disconnec t t he hose (7) from the by pass v alve [...]

  • Page 15

    15 308972 Re plac ing the Cooler and Blower 1. Follow t he Pressu re Reli ef P roced ure Warnin g on page 10. Let the hydrau lic syst em c ool bef ore beginning the ser vice pr ocedure. 2. Remove t he hydraulic pump as ins tr ucted in t he previous s ection. 3. Disconnec t t he cooler t o res ervoir retur n hose (7. ) by loosening t he hose clam p [...]

  • Page 16

    308972 16 Displacement Pump Service 210208 Disp lacemen t P ump Disco nn ect th e Disp lacemen t Pu mp 1. Flus h the pump if poss ible. S top t he pump on t he down str oke. 2. Follow t he Pressu re Reli ef P roced ure Warni ng on page 10. 3. Refer ence Roof Rig P art s Drawings , page 30. 4. Remove t he suct ion t ube and fluid hos e fr om the dis[...]

  • Page 17

    17 308972 Displacement Pump Service 237510 and 222801 Disp l acement P ump s Disco nn ecti n g th e Di spl acemen t Pu mp 1. Flus h the pump, if possible. Stop t he pump at the bo ttom o f its stro ke. W ARNING T o r educe the r isk of ser ious injury whenev er you are inst ruct ed t o relieve pr essur e, always follow t he Pressu re Reli ef Pro ce[...]

  • Page 18

    308972 18 GH5030 Parts D rawing 9086B 26 Ref 32 49 144 166 43 47 46 170 80 Ref 29 34 31 29 22 77 79 76 81 38 84 48 39 82 65 143 103 100 44 45 70 177 125 101 127 104 Mo del 687100[...]

  • Page 19

    19 308972 GH5030 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, fil l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pipe, 90 _ , 1 /2 x 3 /8 np t 1 4 107128 TEE, servi ce 1 5 107050 INSER T , hose, 1/2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V A[...]

  • Page 20

    308972 20 GH5030 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carri age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4 - - 10 unc 1 123 178787 SHELF , battery 1 124 217286 CHECK V AL VE, 1 in. npt ( fbe) 1 125 196845 LABEL, ID, t op 1 127 180233 Y LABEL, warni ng 2 130 156172 UNION 1 131 20[...]

  • Page 21

    21 308972 GH3640 Parts D rawing Mo del 687327 9086B 26 Ref 32 49 144 166 43 47 46 170 80 Ref 29 34 31 29 22 77 79 76 81 38 84 48 39 82 65 143 103 100 44 45 70 177 104 125 101 127[...]

  • Page 22

    308972 22 GH3640 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, fil l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pipe, 90 _ , 1 /2 x 3/8 n p t 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V AL[...]

  • Page 23

    23 308972 GH3640 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 120 10001 1 W ING NUT , 1/2 in. 2 121 107139 BOL T , carri age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4 - - 10 unc 1 123 178787 SHELF , battery 1 124 217286 CHECK V AL VE, 1 in. npt ( fbe) 1 125 196845 LABEL, ID, t op 1 127 180233 Y LABEL, wa[...]

  • Page 24

    308972 24 GH2560 Parts D rawing Mo del 965168 9087B 26 Ref 32 49 144 81 38 130 139 39 166 43 44 45 47 73 80 Ref 29 170 140 48 46 34 31 29 22 77 79 82 76 104 125 126 127 65 100[...]

  • Page 25

    25 308972 GH2560 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, fil l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pipe, 90 _ , 1 /2 x 3/8 n p t 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V AL[...]

  • Page 26

    308972 26 GH2560 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carri age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4 - - 10 unc 1 123 178787 SHELF , battery 1 124 217286 CHECK V AL VE, 1 in. npt ( fbe) 1 125 196845 LABEL, ID, t op 1 126 196663 LABEL, ID 1 127 180233 Y LABEL, warni ng 2 130 156172 [...]

  • Page 27

    27 308972 GH2075 Parts D rawing Mo del 965171 9087B 26 Ref 32 49 144 81 38 130 139 39 166 43 44 45 47 73 80 Ref 29 34 31 29 22 77 79 82 76 170 140 48 46 104 125 126 127 65 100[...]

  • Page 28

    308972 28 GH2075 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, fil l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pipe, 90 _ , 1 /2 x 3/8 n p t 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V AL[...]

  • Page 29

    29 308972 GH2075 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 121 107139 BOL T , carri age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4 - - 10 unc 1 123 178787 SHELF , battery 1 124 217286 CHECK V AL VE, 1 in. npt ( fbe) 1 125 196845 LABEL, ID, t op 1 126 196662 LABEL, ID 1 127 180233 LABEL, warni ng 2 130 [...]

  • Page 30

    308972 30 GH1015 Parts D rawing Mo del 965165 9088A 26 Ref 32 49 37 166 43 47 Ref 29 34 31 29 22 77 79 82 76 35 36 89 89 91 92 44 45 46 33 81 68 38 86 90 125 144 39 48 104 125 127 65 101 161 9088B 100[...]

  • Page 31

    31 308972 GH1015 Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, fil l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pipe, 90 _ , 1 /2 x 3/8 n p t 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 V AL[...]

  • Page 32

    308972 32 GH1015 Parts L ist ( cont.) REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 120 10001 1 WING NUT , 1/2 in. 2 121 107139 BOL T , carri age, 1/4 x 1 in. 1 122 100015 NUT , hex, 1/4 - - 10 unc 1 123 178787 SHELF , battery 1 124 217286 CHECK V AL VE, 1 in. npt ( fbe) 1 125 196845 LABEL, ID, t op 1 127 180233 LABEL, warni[...]

  • Page 33

    33 308972 All Models Part s Drawing 173 171 63 60 83 1 26 64 28 27 12 55 75 72 124 LABEL LABEL LABEL 87 71 72 LABEL LABEL 56 21 57 11 13 14 88 LABEL 31 66 67 58 61 122 11 9 121 Ref 58 T o Engine 123 28 74 11 8 64 28 74 41 To S t a r t e r Switc h 20 19 120 145 11 9 59 40 31 172 187 182 184 183 170 181 185 186 7877c 190 189 LABEL LABEL 188 Mo del s [...]

  • Page 34

    308972 34 All Models Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 107074 BREA THER, fil l cap 1 2 1061 14 STRAINER, i nlet 1 3 107053 ELBOW , pipe, 90 _ , 1 /2 x 3/8 n p t 1 4 107128 TEE, service 1 5 107050 INSER T , hose, 1/2 npt(f ) 3 7 178859 HOSE, rubber , 5 in. (125 mm) 1 8 102473 CLAMP , hose 6 9 210658 [...]

  • Page 35

    35 308972 All Models Part s List REF NO. P ART NO. DESCRIPTI ON QTY REF NO. P ART NO. DESCRIPTI ON QTY 1 15 178788 COOLER 1 1 16 178861 P AD 2 1 17 178786 SUPPOR T , pump 1 1 18 102169 CAPSCREW , hex hd, 5/16 x 1.5 4 1 19 100016 LOCKW ASHER, spri ng, 1/4 in. 3 120 10001 1 W ING NUT , 1/2 in. 2 121 107139 BOL T , carri age, 1/4 x 1 in. 1 122 100015 [...]

  • Page 36

    308972 36 All Models Part s Drawing 8 85 5 3 54 25 52 138 24 11 4 11 0 108 109 11 5 109 23 108 9 10 107 15 17 16 18 64 65 137 11 0 49 66 11 2 11 3 11 7 Ref 22 105 106 8 142 Ref 77 78 93 94 95 98 50 51 4 5 8 141 53 7 8 54 5 152 2 74 28 153 96 97 R e f 111 7879A 7879b Mo del s 687100, 687327, 965168, 965171, 965165[...]

  • Page 37

    37 308972 T echnical Dat a Engine KOHLER Model CH. 18 OH 4 cycle ................ twi n cyli nder , ai r cool ed, 18 HP , ( 13.4 Kw) Gasoli ne 6.0 gal lon ( 22.7 l it er capaci ty) ................... consumes 1.3 gal /hr (4. 9 liter /hr) Hydraul ic Fl uid Sump 5 gall on (19 l it ers) .................. Hydraul ic Pr essure 1300 psi (89 bar ) .....[...]

  • Page 38

    308972 38 Graco W arranty Graco w arr ants al l equi pment li sted i n this m anual which i s m anufact ured by Graco and bear ing i ts name to be free fr om def ects in mater ial and wor kmanship on t he date of sale t o the ori ginal purchaser f or use. Wi th t he excepti on of any special ext ended or l imi ted wa rran ty pu b lish e d by G rac [...]