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Graco Inc. ti5406a manual

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Table of contents for the manual

  • Page 1

    Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is r egistered to I. S. EN ISO 9001 310778N Repair GH ™ 200, GH 230, GH 300; Series A & B EH ™ 200, Series A Hydraulic Spra yer s K orean P atent:10-064 7761 ti5380a - Use with Ar chitectural Coatings and P aints - 3300 psi (2.8 MPa, 228 bar) Maximum W or king Pr[...]

  • Page 2

    2 310778N T able of Contents W ARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 General Repair Information . . . . . . . . . . . . . . . . . . 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 T roubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Hydraulic Pump . . . . . . .[...]

  • Page 3

    310778N 3 The f ollowing W arnings are f or the saf e setup , use, g rounding, maintenance and repair o f this equipment. The e xcla- mation point symb ol aler ts you to a genera l warning and the hazard symbols ref er to procedu re-specific risks. Ref er back to these W ar nings. WA R N I N G FIRE AND EXPLOSION HAZARD Flammab le fumes, such as so [...]

  • Page 4

    4 310778N MO VING P AR TS HAZARD Movin g par ts can pinch or amputate fingers and other body par ts. • K eep clear of mo ving par ts. • Do not op erate equipme nt with pr otective guards or covers removed. • Pressurized equipmen t can star t without warning. Bef ore chec king, moving, or servicing equipment, f ollow the Pressure Re lief Proce[...]

  • Page 5

    General Repair Information 310778N 5 General Repair Inf ormation 1. K eep all screws, n uts, washers, gask ets, and electrical fittings removed during repair procedures. These par ts are not nor mally provided wit h replacement assemblies. 2. T est repair after problem is corrected. 3. If spra yer does not operate properly , re view repair procedur[...]

  • Page 6

    Maintenance 6 310778N Maintenance Pressure Relief Pr ocedure 1. Lock gun trigger saf ety . 2. T ur n engine ON/OFF s witch to OFF . 3. Mov e pump valv e to OFF (down) and turn pressure control knob fully counterclockwise. 4. Unlock trigger safety . Hold metal par t of gun firmly to si de of grounded metal pail, and trigger gun to reliev e pressure.[...]

  • Page 7

    Troubleshooting 310778N 7 T r oubleshooting Prob lem Cause Solution Gas engine pulls hard (wo n't star t) Hydraulic pr essure is too high T ur n hy draulic pressure knob coun ter- clockwise to lowest setting Gas engine will not star t Switch OFF , low oil, no gasoline Consult engine manual, supplied Gas engine doesn't wo rk proper ly Ele [...]

  • Page 8

    Hydraulic Pump 8 310778N Hydraulic Pump Remo val Let h ydraulic syst em cool bef ore beginning ser vice. 1. Place drip pan or rags under spra yer to catch h ydraulic oil that leaks out dur ing re pair . 2. Remov e drain plug (40) and oil filter (47) and allow h ydraulic oil to drain. 3. Fig. 2. Disconnect suction tube (114). 4. Disconnect paint pum[...]

  • Page 9

    310778N 9 F IG . 2 ti5406a 40 96 44 16 98 62 111 114 27 68 46 5 22 97 37 58 17 47 133 117 172 173 94[...]

  • Page 10

    Fan Belt 10 310778N Fa n B e l t Remo val 1. Fig. 3. Loosen belt gua rd knob (55). 2. Rotate belt guard (117) up. 3. Lift engine (119) up to remov e tension on belt (44). 4. Remov e belt from pulley (43) and fan pulley (96). Installation 1. Thread belt (44) a round dr ive pulley (43) and f an pulley (96). 2. Let engine (11 9) down to put tension on[...]

  • Page 11

    Engine 310778N 11 Engine Remo val NO TE: All ser vice to the engine must be perfo r med by an authoriz ed HOND A dealer . 1. Do Fan Belt, Remov al ; page 10. 2. Fig. 4. Loosen motor knob (55). Swing motor retainer brac ket (105) out. 3. Remov e engine (119) and rock er pl ate (99) from spray er . 4. Remov e four scre ws (23), washers (7) and nuts ([...]

  • Page 12

    Hydraulic Motor Rebuild 12 310778N Hydraulic Motor Reb uild Remo val 1. Place drip pan or rags under spra yer to catch h ydraulic oil that leaks out dur ing re pair . 2. Remov e pump pin (92) and retainer clip (120), page 15. 3. Fig. 5. Remove h ydraulic lines (93, 95) from fittings (16) at top left and r ight side of hydr aulic motor . 4. Loosen j[...]

  • Page 13

    310778N 13 F IG . 5 5.c. 78 13 83 20 8 5.b. 64 65 A 67 5.a. test hole 93 95 16 ti5412a[...]

  • Page 14

    Hydraulic Oil/Filter Change 14 310778N Hydraulic Oil/Filter Change Remo val 1. Fig. 6. Place dri p pan or rags under spra yer to catch h ydraulic oil that drains out. 2. Remov e drain plug (40). Allow h ydraulic oil to drain. 3. Unscrew filter (47) slo wly - o il runs into groov e and drains out rear . Installation 1. Install drain plug (40 ) and o[...]

  • Page 15

    Displacement Pump 310778N 15 Displacement Pump See manual 309 277 fo r pump repair instructions Remo val 1. Flush pump. 1. Fig. 7. Remov e suction t ube (114) and paint hose (63) (remov e at swiv el end). F IG . 7 2. Fig. 8. Push retaining spring up; push out pin (92). F IG . 8 3. Fig. 9. Loosen jam nut. Unscrew pump . F IG . 9 Installation 1. Fig.[...]

  • Page 16

    Parts 16 310778N Pa r t s P ar ts Drawing - GH 200, GH 230, GH 300, EH 200 Spra yer s ti5408c 113 167 166 165 164 103 122 121 112 47 27 6 100 49 9 116 48 54 39 70 19 35 81 132 75 174 108 79 91 150f 150g 150a 150b 150c 150d 150e[...]

  • Page 17

    Parts 310778N 17 P ar ts List - GH 200, GH 23 0, GH 300, EH 200 Sprayers ▲ Replacement Danger and W ar ning labels, tags , and cards are av ailabl e at no cost # Included in Manif old Kit 287285 * Included in Drain V a lv e Kit 245103 Ref. No. P ar t No. Description Qty . 6 100016 W ASHER, lock 12 9 100084 BALL, metallic 1 19 10806 8 PIN, spr ing[...]

  • Page 18

    Parts Drawing - GH 200, GH 23 0, GH 300, EH 200 Sprayers 18 310778N P ar ts Drawing - GH 200, GH 230, GH 300, EH 200 Spra yer s ti5409a 40 69 62 46 102 5 105 55 6 27 45 155 68 109 172 173 170 55 115 117 148 51 96 44 17 58 140 10 52 98 22 97 37 56 154 23 154 153 99 24 7 106 133 126 30 34 43 119 101 139 88 175 176 177 GH 300[...]

  • Page 19

    Parts Drawing - GH 200, GH 230, GH 300, EH 200 Sprayers 310778N 19 P art s List - GH 200, GH 230, GH 300, EH 200 Spray ers ▲ Danger and W ar ning labels, are av ailab le at no co st Ref. No. P art No. Description Qty . 5 117471 SCREW , 1/4-20 flat head mach 4 6 100016 W ASHER, lock 12 7 W ASHER, flat 100023 GH 200, GH 230, EH 200 4 100132 GH 300 [...]

  • Page 20

    Parts Drawing - GH 200, GH 23 0, GH 300, EH 200 Sprayers 20 310778N P ar ts Drawing - GH 200, GH 230, GH 300, EH 200 Spra yer s 129 15 57 71 64 65 50 11 16 95 21 16 36 93 53 127 94 32 8 78 77 20 72 76 42 74 18 14 84 73 13 83 92 41 111 120 86 67 61 50 31 29 28 122 11 4 123 63 33 89 11 0 103 11 4 107 66 124 ti5410d 85 171 143 180 182 181 R ef 37 157[...]

  • Page 21

    Parts List - GH 200, GH 230, GH 300, EH 200 Sprayers 310778N 21 P art s List - GH 200, GH 230, GH 300, EH 200 Spray ers ▲ Danger and Warning labels, are av ailable at no charge † Included in T rip Rod/Piston/Cap Kit 288754 (GH200); 2 88755, (GH230, GH 300) ‡ Included in (hydr aulic cylinder) Sleev e Kit: 246176 (GH 200); 248991 (GH 230, GH 30[...]

  • Page 22

    GH 200 Sprayers with Spray Gun and Hoses 22 310778N GH 200 Spra ye rs with Spra y Gun and Hoses 248560 Includ es 201 and 202 GH 230 Spra ye rs with Spra y Gun and Hoses 248562 Includ es 201 and 202 Ref No. P art No. Description Qty . 201 248559 GH 200 See cover and P ar ts, pages 16 - 21 1 202 287037 KIT , gun, Cont ractor 3300 psi (227 bar , 22.7 [...]

  • Page 23

    GH 300 Sprayers with Sp ray Gun and Hoses 310778N 23 GH 300 Spra ye rs with Spra y Gun and Hoses 248564 Includes 201 and 202 Ref No. P art No. Description Qty . 201 248563 GH 300 See cov er and Parts, pages 16 - 21 1 202 287042 KIT , gun, Silv er 3300 psi (227 bar , 22.7 MP a) Includes 202a - 202d 1 202a 240797 HOSE, grounded, nylon; 3 /8 in. ID; c[...]

  • Page 24

    24 310778N[...]

  • Page 25

    Technical Data 310778N 25 Te c h n i c a l D a t a Basic Spra yer W etted P arts : Zinc and n ick el-plated ca rbon steel, stainless st eel, PTFE, ac etal, chrom e plating, leath er , V -Maxt UHMW PE, alumi- num, stainless ste el, tungsten carbide, cer amic, ny lon, aluminum Dimensions Accessories Must be purcha sed separately . GRA CO-APPRO VE D H[...]

  • Page 26

    Graco Standard Warranty 26 310778N Graco Standar d W arranty Graco warrants all equipment ref erenced in th is document which is manuf actured by Graco and bearing its name to be free from de fe ct s i n material and workmanship on the date of sale to the origin al purch aser for use. With the e xception of any special, e xtended, or limited warran[...]