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Graco 1030 manual

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Table of contents for the manual

  • Page 1

    ti3005b Repair GRACO INC. P .O. BOX 1441 MINNE APOLIS, MN 55440 - 1441 Copyright 2002, Graco Inc . is registered to I. S. EN IS O 9001 0.9 to 3 .0 gp m (3.4 to 1 1.4 l pm ) Flow R a te 750 psi (5. 1 MPa, 51 bar ) Maximum W orking Pres sure 500 psi (3. 4 MPa, 34 bar ) Recommended Max imum Work ing Pressur e Model 2341 13, Ser ies A T exSpr ay 1030 F[...]

  • Page 2

    2 309662 Specifi cations Th is equ ipmen t is n ot in tend ed for u se wit h flammab le or co mbust ibl e materials u sed in pl aces such as ca binet s hops or other “ fac tory” or fix ed loca tions. If you intend to use this e quipme nt in this ty pe of applic at ion, you must com ply with N FP A 33 and OSHA r equir eme nts for the us e of fla[...]

  • Page 3

    309662 3 The f ollowing are gener al W arnings r elated t o t he saf e setup, use, maint enance and repair of t his equipment . Additi onal, m ore spec ific warnings may be found t hroughout the t ext of t his manual wher e applicable. W ARNING FIRE AND EXPL OSION HAZ ARD Flam mable f umes, such as solvent and paint f umes, in work ar ea can ignit [...]

  • Page 4

    4 309662 W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZ ARD Misus e can caus e death or serious injur y . D Read all inst ruct ion manuals , t ags, and labels bef ore operat ing t he equipment . D Use equipment only f or its int ended purpose. Call your Gr aco dist ribut or for inf orm ation. D Do no t exceed the maximu m working p ressure o r temperat[...]

  • Page 5

    309662 5 Component Description Flow and Air Contr ol Fig. 1. T he flow contr ol (A) has a shut off and pressure relief f eat ure t o sof t s tar t eac h tim e the gun is trig- gered, inst ead of a blast of unatomized mat erial. T he flow c ontr ol has t hree modes : D LO W/ ME D/HI G H: T riggering t he gun sends an air signal t o the f low cont ro[...]

  • Page 6

    6 309662 Component Description Compr essor Requirements NOT E: T his spray er requires an ext ernal air com pres - sor . C A UTION Inst all an air filt er on exter nal air compres sor t o reduce contam ination t o s pray syst em. Air c ompres sor r ange: 10 s cf m t o 35 scf m, 30 to 140 psi (0. 2 - - 0. 97 MPa, 2 to 9. 7 bar) Mater ial Air R equir[...]

  • Page 7

    309662 7 T roubleshooting T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING Check ev eryt hing in char t bef ore dis assem bling spray er . PROBLEM CAUSE SOLUTION Engine does not st art Engine swit ch not ON T urn engine swit ch O N O u to fg a s Fill gas t ank Spa[...]

  • Page 8

    8 309662 T roubleshoot ing (Cont inued) PROBLEM CAUSE SOLUTION Engine operat es, but d i s p l a c e m e n t p u m p d o e s n o t Connect ing rod worn or damaged Replace connec ting r od. S ee page 14. d i sp l acement pum p d oes not ( Continued ) Drive hous ing worn or dam aged Replace driv e housing. See page 15. ( C o n t i n u e d ) Pinion as[...]

  • Page 9

    309662 9 T roubleshoot ing (Cont inued) PROBLEM CAUSE SOLUTION Displacem ent pum p output l o w o n d o w n s t r o k e o r b o t h Siphon hose s tr ainer is c logged Clean str ainer l ow on d ownstr o k eo r b ot h strokes Piston pac kings worn or damaged Replace pac kings. See page 12. Mat erial leaks into wet -cup Int ake valv e ball (216) not s[...]

  • Page 10

    10 309662 Displacement Pump Repair Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING 1. F ig. 4. F lush spr ayer . Rem ove suc tion hos e elbow (150a), pump out let hos e (A) and drain hose (64) . TI3021B Fig. 4 27 63 22 3 150a A 64 85 159 158 MOV ING P ART[...]

  • Page 11

    309662 1 1 Displacement Pump Repair Installation 1. F ig. 4. Sc rew ass embled dump v alve manif old (85) and air cy linder (22) into pump ( 3). 2. F ig. 5. Pull pis ton r od (201) out of pum p (3) 2 t o 3 inch es (50 to 75 mm). W ARNING MOV ING P ARTS HAZ ARD If pin wor ks loose, par ts c ould break off due to force of pumping act ion. Part s coul[...]

  • Page 12

    12 309662 Pump Repair T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING Disassemble P ump 1. S ee Disp l acement P ump Rep air on page 10 t o remov e pump. 2. Us e a hammer on tabs of lug nut ( 214) t o loosen foot valve hous ing. 3. F ig. 7. Disas semble pump, but[...]

  • Page 13

    309662 13 Pump Repair TI3015A Fig. 7 205* 205* 221 217 214 216* 215 219* 207* 208* 206 *209 *21 1 *210 *218 212 220* 202 *226 *203 *204 225* 201 3 5 10 7 8 227 2 1 2 Greas e ins ide of thr oat before ins talling pack ings 3 1 Lips of v-pac k ings in throat mu st face d own Greas e ins ide of pac k ings after installing 3 2 5 6 Lips of v-pac k ings [...]

  • Page 14

    14 309662 Bearing Housing & Connecting Rod Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING 1. F i g . 8 . Per for m steps 1 - - 8 of Disp lacemen t Pu mp , Removal , page 10 . 2. Rem ove four s crews ( 40) and front c over ( 21). 3. Rem ove f our sc r[...]

  • Page 15

    309662 15 Drive Housing TI3023A T orque t o 25 ft - - lb (34 N.m) Fig. 9 1 19 39 8 8g 8h 91 36 58 40 150a 64 1 A Apply remaining greas e to thes e areas 2 2 59 84 92 84 36 93 56 21 T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING 1. F ig. 9. Disc onnect siphon hos[...]

  • Page 16

    16 309662 Pinion Assembly/Rot or/Field/Shaft/Clutch Removal T o reduce r isk of injury due t o spr ayer s tar ting unexpect edly , shut off engine before perfor ming checks o r service. W ARNING If pinion assembly (58) is not rem oved f rom c lutc h housing (88), do 1. through 4. Ot herwis e, st art at 5. 1. Rem ove driv e housing (8) ; page 15. 2.[...]

  • Page 17

    309662 17 Pinion Assembly/Rot or/Field/Shaft/Clutch Insta llation 1. F ig. 14. Lay t wo st ack s of two dimes on smoot h bench sur fac e. 2. Lay armat ure (89) on two st ack s of dimes. 3. P ress center of clut ch down on benc h surf ace. Fig. 14 4a 8705A 0.12 ± .01 in. (3.0 ± .25 mm) 4. I nst all arm atur e (89) on engine dr ive shaf t . 5. I ns[...]

  • Page 18

    18 309662 Clutch Housing Removal 1. F ig. 16. Remov e four capscr ews (42) and lock- washers (29) which hold c lutc h housing (88) to engine. 2. Rem ove scr ew (101) fr om under mount ing plate (D) . 3. Rem ove engine key (90). 4. P ull off clut ch hous ing (88). Insta llation 1. F ig. 16. Pus h on clut ch housing ( 88). 2. I nst all four c apscr e[...]

  • Page 19

    309662 19 Engine Removal 1. Rem ove Pi n io n Assembl y/ Rot or/ F iel d /P in i on / Clu tch , Clamp and Clutc h Hous ing ,a si n - st ruct ed on pages 16, 17, and 18. 2. F ig. 17. Disc onnect all necessar y wiring. 3. F ig. 18. Remov e two loc knut s (18) and scr ews (17) f rom base of engine. 4. Lif t engine caref ully and place on wor k bench. [...]

  • Page 20

    20 309662 Parts - Sprayer DET AIL A A ti4365c 16 33 95 43 94 Ref 8h 91 92 122 104 35 34 11 7 51 24 32 2 87 89 90 84 2 99 43 88 21 19 56 40 80 3, page 20 64 11 8 130 102 17 14 128 83, page 23 52 1 11 9 26 73 39 Page 22 11 2 123 43 86 43 105 27 93 36 62 37 38 8, page 21 75 36 59 58, page 21 24 25 29, 42 101 18 Ref 8g 1 1 TI4365a BOTTOM VIEW 60 81 61 [...]

  • Page 21

    309662 21 Parts - Sprayer Ref N o. Part N o. Descri ptio n Qt y Ref N o. Par t No. Descri ptio n Qt y 1 187604 SLEEVE, c art 2 2 108803 SCREW, hex, s oc ket head 6 3 235706 PUMP , tex t ur e, 3 gpm 1 4 157705 UNI ON, s wi v el 1 6 1 16354 BUSHING, st r ain r el ief 1 7 15B560 SP ACER, bolt 1 8 287128 KIT , repai r , dri v e housi ng 1 9 234234 KIT [...]

  • Page 22

    22 309662 Parts - Flow Control See page 21 for part s desc ript ion and page 20 for location on s prayer. 1 76 12 144 28 163 146 53 44 124 55 70 46 69 66 50 7 54 4 145 138 6 49 9 120 167 157 154 155 151 148 172 168 169 170 171 ti4366b 174 162 173 138 Kit 248327 C 160 Ref No. Par t No. Descript ion Qty 138† 1 12774 SCREW , mach 9 157† 1 15492 SC[...]

  • Page 23

    309662 23 Parts - Dump Manifold See page 21 for part s desc ript ion and page 20 for location on s prayer. 23 n 22 n 68 n 30 79 n 47 n 63a 45 n 41 n 82 n 96 n 85 n 31 1 Prim e V alve Repair Kit 234231 Ins tallat ion 1. Replac e all part s shown f or ( 47). 2. A pply blue Lock T ite t o thr eads of scr ew (68). 3. Detail A . Hold pist on ass embly o[...]

  • Page 24

    24 309662 Parts - Displacement Pump Mo del 235166, S eries A Incl udes item s 201227 Ref No. Par t No. Descript ion Qty 201 188437 P IS TON RO D 1 202 187068 P A CKI NG NUT 1 203 188560* V -P ACK ING , poly 2 204 187939* GLAND, male 1 205 188557* O-RI NG 2 206 187934 P IS TON HO USI NG 1 207 188559* O-RI NG, f luoroelas tom er 1 208 188434* NUT 1 2[...]

  • Page 25

    309662 25 Parts - Pi ni o n and Dri ve Housi ng Rep ai r Kits Ref No. 58 and 8 Pinion Hous ing Repa ir K it Re f N o. 8: D rive Housing R epa ir K it Ref No. Par t No. Descript ion Qty Ref No. Par t No. Descript ion Qty 58 245399 KIT , r epair , pinion housing 1 58b 105489 PIN 2 58d* 241 1 14 PINION SHAFT 1 58e 1 12770 RET AI NING RI NG, lar ge 1 *[...]

  • Page 26

    26 309662 Accessories USE ONL Y GENUINE GRACO P AR TS AND A CC ESSORIES Air An d Materi al Ho se Kit 235737 Max. Working Pressu re Fluid: 750 psi (5. 18 MP a, 51. 7 bar) Air: 300 psi (2. 07 MP a, 20. 7 bar) 50 ft (15. 2 m) hos es t o supplement 50 ft (15. 2 m) hos e kit supplied with s prayer. Use up to t hree m ore hose kit s. DO NO T use this kit[...]

  • Page 27

    309662 27 T echnical Data Honda GX160 E ngine Power Rat ing @ 3600 rpm ANSI 5.5 Hor sepower ......................... DIN 6270/ DIN 6271 NA 2.9 Kw - - 4. 0 Ps ........................... NB 3.6 Kw - - 4. 9 Ps ........................... Maxim um Working P ress ure 1000 psi .............. (7. 0 MPa, 70 bar) Cycles /gallon (lit er) 42 (1 1) .........[...]

  • Page 28

    28 309662 Graco W arranty and Disclaimers Graco w arr ants al l equi pment r eferenced i n thi s document whi ch i s manufact ured by Graco and beari ng its name to be free f rom defect s in mat erial and workmanshi p on the date of sale t o t he original purchaser f or use. Wi th the exception of any special , extended, or l imi ted warr anty publ[...]