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Graco 16P957 manual

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Table of contents for the manual

  • Page 1

    3A27 98D EN Instructions - Parts Xtreme ® PFP For use with bulk supply of medium to high viscosity s ealants and a dhesive materials. For professional use only. 6500 psi (45 MPa, 448 b ar) Max imum F luid Work ing Pre ssure 90 psi (620 kP a, 6.2 ba r) Maxim um Ai r Workin g Pressur e 100 psi (0. 7 kPa, 7 ba r) Maximum Ai r Inlet P ressure Model 16[...]

  • Page 2

    Relate d Manual s 2 3A279 8D Contents Related Manua ls . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component Identification . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 General In forma[...]

  • Page 3

    Warn ings 3A279 8D 3 Warnings The foll owing war nings are for the se tup, us e, ground ing, ma intenanc e, and rep air of thi s equipm ent. T he excl ama- tion p oint sym bol alerts you to a general warning and the hazard sy mbols r efer to p rocedur e-specif ic risks . When these s ymbols appear i n the body of th is manu al or on warn ing label [...]

  • Page 4

    Warnings 4 3A279 8D EQUIPMENT MISUSE HAZARD Misus e can ca use de ath or se rious i njury. • Do not operate th e unit when fatigu ed or und er the inf luence of drugs o r alcoh ol. • Do not exceed t he maxim um worki ng press ure or tem peratur e rating o f the lowes t rated sy stem compone nt. See Technical Data in all equi pment m anuals. •[...]

  • Page 5

    Compone nt Identif icatio n 3A279 8D 5 Comp onen t Id entific ation Key: AR a m A s s e m b l y B Air Motor C Displac ement Pump D Platen (s ee F IG . 3 on pa ge 7 ) EC a r t F Cart Brake G Integrate d Air Cont rols (see F IG . 2 on pa ge 6 ) HS p r a y G u n M Blowoff Air Supp ly Line RW e t C u p S Flu id Ou tle t T Main Ai r Inlet U Air Filte r [...]

  • Page 6

    Component Id entifica tion 6 3A279 8D Integrated Air Controls The inte grated ai r control s include: • Main air slider va lve (BA): tu rns air on an d off to the sys tem. Wh en clos ed, the val ve reliev es pres- sure do wnstream . • Ram air regulator (BB): controls r am up and down pressu re and blowo ff press ure. • Ram director valve (BC)[...]

  • Page 7

    Compone nt Identif icatio n 3A279 8D 7 Platen Compo nent Identi fication Key: EA Retainer C lamp EB Wiper EG Spacer EH Thumb Screws EK Bleed Stic k EM Air Assist Bo dy Check Valv e EP O-ring Se al (asse mbles to platen ad apter, n ot shown) F IG . 3 ti20247 b EH EG EB EK Model 16U6 76, 20 l iter (5 ga llon) EM EA EP[...]

  • Page 8

    Inst allation 8 3A279 8D Installa tion General Inform ation NOTE: Reference numb ers and letter s in parenthes es in the tex t refe r to the c allouts in the f igures. Acces sories ar e avail able from Graco . Make ce rtain all access ories ar e adequa tely sized and pressure- rated to meet th e system’s requir ements. Location Attach a liftin g [...]

  • Page 9

    Installa tion 3A279 8D 9 Connect Mix Line and Gun NOTE: K it 24P8 32 in clude s item s 5, 6 , and 11-16 in F IG . 6. 1. If instal ling mix l ine and gu n kit 24P 832, insta ll nipple ( 5), che ck valve (6), and seco nd nipple (5) onto the pu mp outl et as sho wn in F IG . 6. 2. Con nect th e suppli ed 3/4 in. h ose (11) t o the nipple (5) . See F I[...]

  • Page 10

    Supply Sy stem O peratio n 10 3A279 8D Supply Syst em Operat ion Before Operating Pressure Relief Procedure Follow the Pressu re Relie f Proced ure whene ver you see this sy mbol. 1. Loc k the gun /valve t rigger. 2. Se e F IG . 2, page 6. a. Clo se the ai r motor ball v alve (BF) an d the main air sl ider valve ( BA). b. If the RAM i s in a r aise[...]

  • Page 11

    Supply S ystem Operatio n 3A279 8D 11 Start and Adju st Ram 1. Se t plate n configu ratio n based on pail type (s ee Adjust Spa cers , page 13). 2. Refe r to F IG . 1 and F IG . 2. Close all air re gulators and air valves . 3. O pen main a ir slider valve (B A) and set ram a ir reg- ulator (B B) to 45 p si (0.31 MPa, 3.1 b ar). Se t direc- tor valv[...]

  • Page 12

    Supply Sy stem O peratio n 12 3A279 8D Change D rums 1. Clo se the ai r motor ball valv e (BF) to stop th e pump. 2. Pr ess and hold t he blowoff a ir button (BG) the n set ram direc tor valve (BC) to UP t o raise the platen (D) until the pl aten (D) is complete ly out of drum. When the ram e xits the pai l, relea se the blowoff ai r button to allo[...]

  • Page 13

    Before Begi nning Repa ir 3A279 8D 13 Before Beginning Repair Maintenanc e Procedur es Platen Maintenance See F IG . 10. If th e plate n does not come o ut of th e pail easily whe n the pu mp is being raised, the air a ssist tube (EF) or air as sist c heck va lve may be plu gged, or the bleed stick (J ) may no t be tighte ned. A p lugge d air assis[...]

  • Page 14

    Maint enanc e P roce dure s 14 3A279 8D Use platen with straight sided pail 1. En sure large di ameter o f spacer (EG) is facing down. Work s pacer (EG ) up over the plate n by hand compl etely above the flang e of the platen. See F IG . 12. 2. Working f rom th e top , use screwdriv er to position spacer (EG) between flange and wiper ( EB). See F I[...]

  • Page 15

    Mai nten anc e Pro cedur es 3A279 8D 15 F IG . 14: Pl aten Asse mbl y Apply grease to hold ring ( 406) in place during assembly. Torque to 40-50 in-lb (4.5-5.6 N•m). Apply pipe sealant to all non -swiveling pipe threads. Apply thread lubric ant to threads. 3 4 5 6 411 6 418 414 415 409 409 401 412 419 420 406 407 402 403 405 3 6 4 6 4 ti2025 3b 5[...]

  • Page 16

    Troub leshooti ng 16 3A279 8D Troubleshoot ing Check a ll possi ble pro blems b efore di sassembl ing t he ram, pump, or plat en. Refer to X treme Pu mp Packag es man- ual 31176 2 for pump troubles hooting. Ram Problem Cau se So luti on Decreasin g spray ing press ure or poor spra y patte rn. Materia l beginni ng to cure in lines . Flush immedia te[...]

  • Page 17

    Repair 3A279 8D 17 Repair Disconnect Pum p from Platen 1. Loo sen two thumb screws ( 412) from pl aten. 2. Car efully pull p ump away to preven t damage to pump inl et. Remove adapter (42 1) and o- ring (406 ) from platen adap ter (421). Connect Platen to Pump 1. Ap ply g rease to o-ring (4 06) then i nstall the o-ring on platen ada pter (421). See[...]

  • Page 18

    Repai r 18 3A279 8D Disconnect Disp lacement Pump 1. Remove Quick Coupler , page 12. 2. Rem ove tie r od nuts (20 6). 3. Li ft air mot or rod to bring rod to top o f stroke . Remove Displacement Pum p Refer to y our Xtreme Displac ement Pump 3117 62 man- ual to re pair the dis placem ent pump . If the air motor do es not re quire ser vicing, le ave[...]

  • Page 19

    Repair 3A279 8D 19 Remove Air Motor 1. F ollow the Pre ssure Relief Proce dure on page 1 0. 2. Disconnect Displaceme nt Pump , p age 18. 3. Dis connec t air hos e from air motor fit ting (7) . See page 22. 4. Remove Quick Coupler , page 12. 5. Rem ove s crews (3) a nd wash ers (2 ) that se cure air motor to m ountin g plate (320 ). 6. Us ing a cap [...]

  • Page 20

    Repai r 20 3A279 8D Supply Unit Re pair Ram Piston Rods Always se rvice both cylind ers at th e same time. Wh en you ser vice th e piston r od alway s insta ll new o- rings in the pisto n rod se al and ram pis ton. Repair Parts: Piston R epair Ki t 25762 2. See Ram Frame on page 26 for part s inclu ded in kit. Disassemb le Piston Ro d Seal a nd Bea[...]

  • Page 21

    Repair 3A279 8D 21 Assemble Piston Rod Seal and Bearing See F IG . 18 on p age 20. 1. Lub ricate o-ri ng (302e) and bottom bear ing (302k). a. Ins tall o-ri ng (302e) , bottom bea ring (30 2j), and retaining r ing (302l ) into end cap (302b) . b. Ins tall new o -ring (30 2d) and p in (302c ) on end cap (30 2b). Lubr icate o- ring (302 d) and en d c[...]

  • Page 22

    Parts 22 3A279 8D Parts Xtreme PFP, 16P957 and 16T 311 4 22 1 2, 3 5 6 5 7 24 20 21 18 19 25 5 Apply sealant (8) to all non-swiveli ng pipe threads. Assemble o-r ing from platen to platen adapter (22) then assemble platen to adapter. Install grounding wire (2 7) to ground screw on m otor (4). 1 5 8 27 8 11 12 13 14 15 16 26 ti2023 1b 1 1 1 1 1 1 1 [...]

  • Page 23

    Parts 3A279 8D 23 --- Not for sa le. ❄ Not shown. ◆ Included in mix l ine an d gun kit 24P832. S ee Con- nect Mix Line and Gun on page 9 for k it insta llation. Ref Part Description Qty 1 --- RAM, du al post, m otor reg ulator 1 2 100133 WA SHER, l ock, 3/8 4 3 --- SCREW, ca p, hex hea d 4 4 --- PUMP , Xt reme , PFP 1 5 ◆ 160032 FI TTING, nip[...]

  • Page 24

    Parts 24 3A279 8D Cart, 16P434 --- Not fo r sale . ◆ Not shown. ti202 33a 120 110 109 101 108 107 104 103 104 105 106 111 112 113 102 104 103 104 105 106 3 Insert axle (8) into car t (101) then pres s pin (109) into axle (108). Place handle (110) on top of axle (108) then press pin (109) into handle (110) Apply grease to ax les (102, 107, 108). A[...]

  • Page 25

    Parts 3A279 8D 25 Pumpline --- Not fo r sale. 201, 7 Torque to 50-60 ft-lb (68-81 N•m). Torque together to 145- 155 f t-lb (196-210 N•m). Apply sealant. Insert lanyard from locking pin onto tie rod (2). Apply thread lubricant to thr eads, o-rings, and seals. Do not apply to rod adapter ( 216) or rod (229). Push in de-ice control (15) full y. Sy[...]

  • Page 26

    Parts 26 3A279 8D Ram Frame Apply pipe sealant to all no n-swiveling pipe threads. Apply electrical tape and protective sleeve ( 316) to hose (315) at motor end with blow-off assist air hose. Double-back the sleeve over itself. Tape the air control end l ast. Attach strap (323) and hose-tube routing over rear cross bar. Arrow on air regulator (304)[...]

  • Page 27

    Parts 3A279 8D 27 Ram Frame Par ts --- Not fo r sale. ▲ Replac ement Da nger and Warning label s, tags a nd cards are av ailable a t no c ost. ◆ Includ ed in kit 257622 . Ref Pa rt Description Qty 301 --- RAM, dp, wel dment 1 302 ◆ - -- PIS TON, ram, subass embly (includes items 302a-30 2p) 2 302a ◆ --- ROD, pi ston, ram 1 302b ◆ 15M 295 [...]

  • Page 28

    Parts 28 3A279 8D 20L Platen, 16U676 --- No t for sale. ◆ Not show n. Item i s not ass embled. Items ins talls onto pla ten adapter. Apply grease to hold ring ( 406) in place during assembly. Torque to 40-50 in-lb (4.5-5.6 N•m). Apply pipe sealant to all non -swiveling pipe threads. Apply thread lubric ant to threads. 3 4 5 6 411 6 418 414 415 [...]

  • Page 29

    Parts 3A279 8D 29 Check Valve (16T481) --- Not for sa le. Ref. Part Description Qty. 1201 --- NUT, seat 1 1202 102595 PACKING, o -ring 1 1203 100279 BALL, me tallic 1 1204 10836 1 SPRIN G, compr ession 1 1205 --- HOUSING, ball ch eck 1 1206 181492 G UIDE, ball 3 1207 181535 RE TAINER, spr ing 1 1205 1201 1207 1204 1203 1202 1206 1 Torque to 75-80 f[...]

  • Page 30

    Acce ssori es 30 3A279 8D Accessori es Static Mixer Kit, 16T316 This is a 12 elemen t, stainles s steel, s tatic mixe r used to thorough ly mix t he mate rials. The stati c mixe r kit is insta lled betwe en DD and EE. Static M ixer K it Inst allation: See F IG . 20. 1. Rem ove bu shing s (AA) o n each end of s tatic mi xer assembl y and di scard. 2[...]

  • Page 31

    Dimensions 3A279 8D 31 Dimensions WLE (ram up) A (ram down) B F E D C Model A in. ( m) B in. (m) C in. (m); Mounting Holes D in. ( m) E in. (m); Mounting Holes F in. (m) Xtreme PFP, no c ar t (16P95 7) 81.43 (2.07) 54-7/8 (1.39) 14 (0.36) 20-3 /4 (0.53) 24 (0. 61) 37 (0.94) Xtreme PFP, with cart (16T311 ) 87.18 (2.21) 60-5/8 (1.54) 1[...]

  • Page 32

    Technic al Data 32 3A279 8D Technical Data Maximu m fluid wo rking pre ssure . . . . . . . . . . . . . . . . . . 65 00 ps i (45, 448 bar) Max wor king air p ressure . . . . . . . . . . . . . . . . . . . . . . . . 90 psi (620 kP a, 6.2 bar) Max air inlet pre ssure . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 0 psi ( 0.7 MPa, 7 bar) Air i[...]

  • Page 33

    Notes 3A279 8D 33 Notes[...]

  • Page 34

    All written and visual data con tained in this document reflects the latest product information av ailable at the time of publica tion. Graco reserves the right to make changes at any time without not ice. This manual contains English. MM 3A2798 Graco Hea dquarter s: Minne apolis Internat ional Office s: Belgi um, China, Japan , Korea GRACO INC. AN[...]