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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Graco 205148, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Graco 205148 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
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First and foremost, an user manual of Graco 205148 should contain:
- informations concerning technical data of Graco 205148
- name of the manufacturer and a year of construction of the Graco 205148 item
- rules of operation, control and maintenance of the Graco 205148 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Graco 205148 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Graco 205148, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Graco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Graco 205148.
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Table of contents for the manual
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Page 1
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 1958, Graco Inc. is r egistered to I. S. EN ISO 9001 306642F Instr uctions-P ar ts List 3:1 Ratio Bulldog ® T ransf er Pump - For use in lubricat ion applications only - Model: 205028 With inductor , guide bars and release bar Model: 205148, Series E Without inductor , guide bars and re[...]
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Page 2
Warnings 2 306642F Wa r n i n g s The follo wing warnin gs are for the setup , use, grounding, maint enance, and repair of this equi pment. The exclamation point sym- bol aler ts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer bac k to these warnings. Addi - tional, product-specific war nings may be f ound th[...]
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Page 3
Installation 306642F 3 Installation Gr ounding In a low pressure air sp ra y system, static sparking is generally not a pr oblem; ho we v er some simple precau- tions should be ta ken to reduce the r isk. Chec k your local code f or detailed ground ing instructions for your area and type of eq uipment. Ground all equipm ent. Grounding redu ces the [...]
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Page 4
Installation 4 306642F Air and T ransf er Lines (F IG . 2) The typical installation shown in F IG . 2 is only provided as a guide f or sele cting and installing re quired and optional accessories. Be sure all air and fluid a ccessor ies are proper ly sized f o r your syst em and are compatible with the fluid yo u are pumping. Contact y our Grac o r[...]
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Page 5
Operation 306642F 5 Operation Pressure Relief Pr ocedure 1. Shut off main air supply . 2. Close the air regulat or and bleed-t ype master air va l ve. 3. Loosen a fluid fitt ing near the pump outle t to relie ve fluid pressu re. Star tup 1. T ur n on the main air su pply . 2. Open Air V alv e (E) and slowly open the Air Reg ula- tor (B) until the p[...]
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Page 6
Troubleshooting 6 306642F T r oubleshooting L Prob lem Cause Solution Pump doesn’t oper ate Insufficient air supply Be sure adequate v olume of air is supplied to pu mp . See T echn ical Data on back cov er . Check f or restr iction in air line or closed va lves or regu lators. Check v alv e plate held closed by obstruction F ollow the Pressur e [...]
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Page 7
Repair 306642F 7 Repair F IG . 4 Throat P acking Repair (F IG . 4) 1. Relieve pressure , page 5. 2. Disconnect air hose and tr ansf er hose. Remo v e air inlet fittings. 3. Remove pump from indu ctor plat e (20). 4. Unscrew prim ing piston ( 13) from c onnecting t ube (A). The priming piston has a 1-3/ 4 in. hex in th e center . 5. Remov e nut s an[...]
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Page 8
Repair 8 306642F 13. One at a time , install a w asher (H), bearing (J), f emale gland (K), f our leather v-packings (L) with lips of the v-pac kings f acing out of the base , male gland (M), spri ng (N) and retainer (G). 14. T ur n reta iner in about 3 times. 15. Lubr icate connecting tube (A) w ith light, water p roof greas e. 16. Carefully push [...]
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Page 9
Parts 306642F 9 Pa r t s F IG . 5 Model 205148 Pump , 3:1 Bulldog * Recommended “t ool box” spare par ts. K eep on hand. Model 205028 Pump , 3:1 Bulldog with inductor * Recommended “t ool box” spare par ts. K eep on hand. 3/4” npt air inlet 21 8 2” npt(f) fluid outlet 11 18 10 12 17 14 13 19 4, 2 5 1, 3 16 F ollow Plate Release Bar 6 9 [...]
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Page 10
Technica l Data 10 306642F T ec hnical Data Fluid Press ure Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3:1 Air Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 - 100 psi (0. 28 - 0.7 M P a, 2.8 - 7 b ar) Maximum Working Flu id Pressure . . . . . . . . . . . . . . . . . . 300 psi (2.1 MPa, 21 bar) Maxi[...]
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Page 11
Notes 306642F 11 Notes[...]
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Page 12
Graco Warranty and Disclaimers 12 306642F Graco W arranty and Disc laimer s W a rranty Graco w arrants all equip ment manuf actured b y it and bearing its name to be free fro m def ects in material and work- manship on the da te of sale b y an authorized Gr aco distributor t o the original purchaser f or use . As purchaser’ s sole remedy f or bre[...]