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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Graco 207546, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Graco 207546 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Graco 207546. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Graco 207546 should contain:
- informations concerning technical data of Graco 207546
- name of the manufacturer and a year of construction of the Graco 207546 item
- rules of operation, control and maintenance of the Graco 207546 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Graco 207546 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Graco 207546, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Graco service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Graco 207546.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Graco 207546 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
Instructions–Parts List Monark r Air Motor For use with Graco fluid handling pumps. 180 psi (1.2 MPa, 12 bar) Maximum Air Working Pressure Model 206955, Series K For ST ANCHION TUBE mounting Model 205997, Series K Model 215363, Series D Model 222791, Series D For 3 tie rod mounting Model 207546, Series H For hinged clamp mounting Important Safety[...]
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Page 2
2 307043 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Motor Service 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Drawings and Lists Model 207546 10 . . . . . . . . . . . [...]
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Page 3
3 307043 W ARNING SKIN INJECTION HAZARD Spray from the gun/dispensing valve, leaks or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury . D Fluid injected into the skin might look like just a cut, but it [...]
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Page 4
4 307043 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . D Ground the equipment and the object being sprayed. Refer to Grounding on page 5. D If there is any static sparking or you feel an electric shock while using [...]
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Page 5
5 307043 Installation Grounding W ARNING FIRE AND EXPLOSION HAZARD Before operating the pump, ground the system as explained below . Also read the section FIRE AND EXPLOSION HAZARD on page 4. Proper grounding is an essential part of maintaining a safe system. T o reduce the risk of static sparking, ground the pump. Check your local electrical code [...]
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Page 6
6 307043 Air Motor Service Pressure Relief Procedure W ARNING SKIN INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying/dispensing acciden- tally . Fluid under high pressure can be injected through the skin and cause serious injury . T o re- duce the risk of an injury from injection, splashi[...]
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Page 7
7 307043 Air Motor Service 7. Pull the piston assembly (G) from the air motor base (F), and set it aside. 8. Remove the bearing housing assembly (26 or 27) for all Models except Model 206955. Remove and wipe the seat clean with a cloth. For model 206955, remove retainer ring (3) and bearing (4). Remove seal (2, 27 or 28). 9. Remove the base from th[...]
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Page 8
8 307043 Air Motor Service 13. Straighten the lockwires (L*) and remove them from the upper valve nuts (J*). Screw the upper valve nuts off. Remove the trip rod yoke (O), actuator (V), and trip rod (C). 14. Unscrew the bottom valve nuts (K*), and remove the poppets (N*). Make sure the valve bar spring clips (W) are not worn or damaged and that they[...]
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Page 9
9 307043 Air Motor Service 6. Install the toggle pins (Z) in the yoke (O). As- semble the toggle assembly (U) by placing a well greased spring onto the toggle arm (T) and then the toggle rocker (S). Place the toggle arm (T) ends of the toggle assembly (U) onto the toggle pins, and snap the pivot pin (S) ends of the toggle assembly into the lugs (P)[...]
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Page 10
6 *12 13 9* 10* 11 n 31 n 14 *15 2 21 20 5 18 32 34 33 05704 n 3 n 7 25 24* 8* 9* 1 22 30 4 23* 17 19 Y 36 35 28 29 n 27 NOTE: Seal lips face upward 26 10 307043 Parts HINGED CLAMP MOUNTING: SANIT AR Y Model 207546, Series H, Air Motor Assembly Includes items 1–36[...]
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Page 11
11 307043 Parts HINGED CLAMP MOUNTING: SANIT AR Y Model 207546, Series H , Air Motor Assembly Includes items 1–36 Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 1 1 14422 SCREW , phillips hd mach; no. 8–32 x 0.375 in. (10 mm) long. 8 2 101578 SCREW , hex head; 5/16 x 0.875 in. (10 mm) long 6 3 n 156698 O-RING; buna-N 1 [...]
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Page 12
05705B 10 *16 17 13* 14* 15 n 30 n 18 20 24 25 9 21 31 33 32 n 7 n 11 29 28* 12* 13* 1 Y 37 *19 8 27* 23 26 35 34 NOTE: Seal lips face upward 3 4 n 2 5 36 6 12 307043 Parts ST ANCHION TUBE MOUNTING Model 206955, Series K, Air Motor Assembly Includes items 1–37[...]
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Page 13
13 307043 Parts ST ANCHION TUBE MOUNTING Model 206955, Series K, Air Motor Assembly Includes items 1–37 Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 1 1 14422 SCREW , phillips hd mach; no. 8–32 x 0.38 in. (10 mm) long. 16 2 n 16H224 SEAL 1 3 101525 RING, retainer 1 4 101526 BEARING 1 5 101578 SCREW , hex head; 5/16 x [...]
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Page 14
05706B n 7 *12 13 9* 10* 11 n 31 n 14 *15 3 46,18 36 6 22, 37 32 34 33 n 4 n 19 26 25* 8* 9* 1 Y 43 5 24* 17 23 40 39 29 30 n 28 NOTE: Seal lips face upward 27 21 20, 38, 44 2 14 307043 Parts Model 205997, Series K Air Motor Assembly Includes: 1, 3–19, 23, 25–34, 36–43 Model 215363, Series D Air Motor Assembly Includes: 1, 3–19, 21, 23, 25?[...]
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Page 15
15 307043 Parts Model 205997, Series K Air Motor Assembly Includes: 1, 3–19, 23, 25–34, 36–43 Model 215363, Series D Air Motor Assembly Includes: 1, 3–19, 21, 23, 25–34, 37–43 Model 222791, Series D Air Motor Assembly Includes: 1–23, 25–34, 39–43 Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 1 1 14422 SCR[...]
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Page 16
16 307043 Accessories BLEED-TYPE MASTER AIR V AL VE (REQUIRED) 300 psi (21 bar , 2.1 MPa) Maximum Working Pressure Relieves air trapped in the air line between the pump air inlet and this valve when closed. 107141 3/4 npt (m x f) inlet and outlet 107142 1/2 npt (m x f) inlet and outlet SILENCER KIT 215354 Fits Monark Air Motors Models 206955, 22299[...]
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Page 17
17 307043 Dimensional Drawings 05709 1 1.75 in. (298.4 mm) 13.25 in. (336.6 mm) 15.75 in. (400.1 mm) for 206955 5.75 in. (146.1 mm) Mounting Hole Layouts Three 0.34 in. (8.6 mm) diameter holes on 6.38 in. (162.1 mm) bolt circle 3 T ie Rod Pumps 05707 05708 45_ 45_ 2.5 in. (64 mm) 2.5 in. (64 mm) 4 in. (102 mm) 1 in. (25 mm) radius 161322 gasket 5 i[...]
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Page 18
18 307043 Graco Standard W arranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from de fec ts in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, e xtended, or limited warranty published by Graco, Graco will,[...]