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Graco 215963 manual

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Table of contents for the manual

  • Page 1

    Instructions – Parts List Fast-Flo R Air Motor 12.5 bar (1.25 MPa, 180 psi) Maximum Air Working Pressure Model 215963, Series A 101.6 mm (4 in.) stroke NOTE: T o replace Air Motor 215963, order Motor Replacement Kit 223099. See manual 307977 for parts. 307456U Model 215963 Shown 03652B Important Safety instructions Read all warnings and instructi[...]

  • Page 2

    307456 2 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T roubleshooting 6 . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    307456 3 W ARNING SKIN INJECTION HAZARD Spray from the gun, leaks, or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury . D Fluid injected into the skin might look like just a cut, but it is a serious inj[...]

  • Page 4

    307456 4 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . D Ground the equipment and the object being sprayed/dispensed. Refer to Grounding on page 5. D If there is any static sparking or you feel an electric shock w[...]

  • Page 5

    307456 5 Installation Grounding Proper grounding is an essential part of maintaining a safe system. T o reduce the risk of static sparking, ground the pump. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground all of this equipment: D Pump: Use a ground wire and clamp as shown i[...]

  • Page 6

    307456 6 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 5. Relieve the Pressure before you check or service any system equipment. NOTE: Check all other possible problems and solu- tions before disassembling the pump. Problem Solutio[...]

  • Page 7

    307456 7 Service NOTE: Repair Kit 214584 is available. For best results, use all the new parts in the kit, even if the old parts look good. Parts included in the kit are marked with a dagger , for example (6†), in the text and illustrations. Air Piston and Lower Spring Service W ARNING T o reduce the risk of injury from trapped air pres- sure whe[...]

  • Page 8

    307456 8 Service 03654 Piston Detail Use pliers (B) only when removing piston. Do not use when tightening piston to rod (23). 220168 Air V alve and Piston Assembly (1 1) Piston Rod and Base 1 2 Apply Sealant T orque to 1.3–1.6 N S m (10–14 in-lb) *16 *14 27 *13 28 15 *12 1 8 23a 23 20 †9 22 26 7 5 6† 8 B 16* 2 4 C 23 0.8 mm (0.032 in.) Min.[...]

  • Page 9

    307456 9 Parts 03655B *16 *14 27 *13 28 15 *12 7 5 †6 8 6† 4 20 23 9† 22 1 26 1 2 1 2 Apply Sealant T orque to 1.3–1.6 N S m (10–14 in-lb) 10† 2 3 Ref No. Part No. Descri ption Qty . Ref No. Part No. Description Qty . 1 1 16343 SCREW , grounding, for non–listed pumps 1 2 104029 LUG, grounding, for UL–listed pumps 1 3 104582 W ASHER,[...]

  • Page 10

    307456 10 Dimensions Mounting Hole Layout 03652B 201 mm (7.9 in.) 1/4–18 npt(f) 59 mm (2.32 in.) diameter 32 mm (1.26 in.) 16 mm (0.63 in.) 27.71 mm (1.09 in.) 8.50 mm (0.33 in.) Diameter[...]

  • Page 11

    307456 1 1 T echnical Data Maximum inbound air pressure 12.5 bar (1.25 MPa,180 psi) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air inlet size 1/4 npt (f) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 12

    307456 12 The Graco Standard W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco w ill, for a period of twelve months fro[...]