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Graco 222104 manual

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Table of contents for the manual

  • Page 1

    Instructions – Parts List GRACO INC.ąP .O. BOX 1441ąMINNEAPOLIS, MNą55440-1441 Copyright 1989, Graco Inc. is registered to I.S. EN ISO 9001 1:1 RA TIO Fast-Ball t Pumps For non–abrasive and non–corrosive oils and lubricants only . 180 psi (1.2 MPa, 12.4 bar) Maximum Air and Fluid Working Pressure Oil Pumps Model No. 222051, Series E Univer[...]

  • Page 2

    2 307906 T able of Contents W arnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . T roubleshooting 9 . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    3 307906 TOXIC FLUID HAZARD Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. D Know the specific hazards of the fluid you are using. D Store hazardous fluid in an approved container . Dispose of hazardous fluid according to all local, state and national guidelines. D Al[...]

  • Page 4

    4 307906 MOVING P ARTS HAZARD Moving parts can pinch or amputate your fingers or other body parts. D Do not cycle the pump with any parts disassembled. D Keep clear of all moving parts when you start or operate the pump. D Before you service the equipment, follow the Pressure Relief Procedure on page 8 to prevent the equipment from starting unexpec[...]

  • Page 5

    5 307906 Installation F B CD E KEY A Air shutof f valve B Air filter C Air regulator and gauge D Air motor lubricator E Bleed-type master air valve (required, Part No. 1 10223) F Air and fluid hose kits G Ground wire (required, Part No. 22201 1) H Fluid shutoff valve Main Air Line Main Fluid Line A A G G H J K L M J W all bracket K Universal pump ([...]

  • Page 6

    6 307906 Installation Grounding Proper grounding is an essential part of maintaining a safe system. T o reduce the risk of static sparking, ground the pump. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground all of this equipment: D Pump: Use a ground wire and clamp as shown i[...]

  • Page 7

    7 307906 Installation D Wall Bracket: Use the wall bracket (J) for wall mounting the Universal pump. This wall bracket is sized to fit any Graco pump designed to use a 2-in. bung adapter . Order Part No. 203987. D Runaway V alve: Install a pump runaway valve to shut off the air to the pump when the pump acceler- ates beyond the pre-adjusted setting[...]

  • Page 8

    8 307906 Operation Pressure Relief Procedure PRESSURIZED FLUID HAZARD This equipment stays pressurized until pressure is manually relieved. T o reduce the risk of serious injury from moving parts, pressurized fluid, accidental spray from the valve, or splashing fluid, follow this procedure whenever you do any of the following: D Are instructed to r[...]

  • Page 9

    9 307906 T roubleshooting Problem Cause Solution Pump does not run. There is no fluid demand. In a closed-end system the pump runs only when there is demand for fluid. Air supply is insufficient. Check air supply . Increase air pressure or volume. Fluid outlet line or intake valve is clogged. Relieve the pressure. Check and clear obstructions. Air [...]

  • Page 10

    10 307906 Service NOTE: Clean and inspect all parts for wear or damage when disassembled. Replace parts as needed. Repair Kit 247431 is available. For the best results, use all the parts in the kit. Parts included in the kit are marked with an asterisk in the text, figures, Parts Drawing , and Parts List . Intake V alve See the Parts Drawing on pag[...]

  • Page 11

    11 307906 Service 10. Place the ball (18) on the fluid piston (19c). 1 1. Apply thread sealant to the threads of the fluid piston (19), screw the fluid piston onto the piston rod (10), and torque to 23 ft-lb (31.2 N S m). 12. Install the air motor rod assembly by inserting it up through the base from the bottom. 13. Install the spring (8) and the w[...]

  • Page 12

    12 307906 Parts List Model 222051, Series E Model 222103, Series E Model 222104, Series E Universal Pump 55-Gallon Drum Bung-Mount Pump 275-Gallon T ank Bung-Mount Pump Includes items 1 through 27 Includes items 1 through 26 Includes items 1 through 26, and 28 through 31, 28 through 30, and 32 Ref. No. Part No. Description Qty . 1 AIR MOTOR (includ[...]

  • Page 13

    13 307906 Parts Drawing 2 05944B 3 5 4 6* 7 8 17 9* 10 11 * 12* 13 15 15a* 15b* *16 18 19a 20 21 *22 23 24 *26 28 30 31, 32 1 T orque to 10 to 14 in-lb (1.3 to 1.6 N-m). 1 2 2 3 3 T orque to 95 to 105 ft-lb (129 to 142 N-m). 15d 15e 15f 15c* 15g 4 Lips face up. 5 5 Lips face down. 19b* 19c T orque to 23 ft–lb (31.2 N S m). 4 *1 1 6 Smaller OD up.[...]

  • Page 14

    14 307906 Dimensional Drawing 15.7 in. (400 mm) 7.4 in. (187 mm) 36.6 in. (929 mm) Model 222103 1/4 npt(f) 3/4 npt(f) 1 1/2 npt(f) 05940B 46.6 in. (1 183 mm) Model 222104 grounding screw extension tube stand-off T echnical Data Maximum working pressure 180 psi . . . . . . . . . . . . . . . . . (1.2 MPa, 12.4 bar) Fluid pressure ratio 1:1 . . . . . [...]

  • Page 15

    15 307906 Performance Curves 0 25 50 75 100 125 150 012345 (3.8) (7.6) (1 1.4) (15.1) (18.9) FLUID FLOW––gpm (lpm) T est Fluid: No. 10 weight oil at 75 _ F (23.9 _ C) T o find fluid outlet pressure at a specific fluid flow and operating air pressure: 1. Locate desired fluid flow along bottom of chart. 2. Follow vertical line up to intersection [...]

  • Page 16

    16 307906 Graco Standard W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco w ill, for a period of twelve months from th[...]