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Graco 222539 manual

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Table of contents for the manual

  • Page 1

    INSTRUCTIONS–P ARTS LIST 306–646 Rev R Supersedes P This manual contains IMPORT ANT W ARNINGS AND INSTRUCTIONS READ AND RET AIN FOR REFERENCE GRACO INC. P .O. BOX 1441 MINNEAPOLIS, MN 55440–1441 Model 204–287 Shown BULLDOG and KING PUMPS DRUM LENGTH, WITH PRIMING PIST ON 10:1 RA TIO BULLDOG PUMPS 100 psi (7 bar) MAXIMUM AIR WORKING PRESSURE[...]

  • Page 2

     306–646 SAFETY W ARNINGS HIGH PRESSURE FLUID CAN CAUSE SERIOUS INJUR Y . FOR PROFESSIONAL USE ONL Y. OBSER VE ALL W ARNINGS. Read And Understand All Instruction Manuals Before Operating Equipment. MOVING P ARTS HAZARD KEEP HANDS AND FINGERS A WA Y FROM THE PRIMING PIST ON DURING OPERA TION AND WHENEVER THE PUMP IS CHARGED WITH AIR to reduce t[...]

  • Page 3

    3 306–646 EQUIPMENT MISUSE HAZARD General Safety Any misuse of the spray/dispensing equipment or accessories, such as overpressurizing, modifying parts, using incompatible chemicals and flu - ids, or using worn or damaged parts, can cause them to rupture and result in fluid injection, splashing in the eyes or on the skin, or other serious bod - i[...]

  • Page 4

    4 306–646 INST ALLA TION E F H J K D L KEY A Air Supply Hose to Pump B Air Line Filter C Air Regulator and Gauge D Bleed–T ype Master Air V alve E Air Line Lubricator F Pump Runaway V alve G Bleed–T ype Master Air V alve H Fluid Drain V alve J Air–Powered Ram K Gun/Dispensing V alve L Grounded Fluid Supply Hose M Whip Hose N Air Supply Hose[...]

  • Page 5

    5 306–646 OPERA TION W ARNING Pressure Relief Procedure To reduce the risk of serious bodily injury , including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always follow this pro - cedure whenever you shut of f the pump, when checking or servicing any part of the spray/dis- pensing system, when installing, [...]

  • Page 6

    6 306–646 MAINTENANCE Shutdown and Care of the Pump Always follow the Pressure Relief Procedure W arning on page 7 whenever you shut of f the pump. Stop the pump at the bottom of its stroke to keep fluid from drying on the exposed displacement rod and damaging the throat packings. Every 40 hours of operation, check that the packing nut/ wet–cup[...]

  • Page 7

    7 306–646 TROUBLESHOOTING GUIDE Pressure Relief Procedure To reduce the risk of serious bodily injury , including fluid injec - tion, splashing in the eyes or on the skin, or injury from moving parts, always follow this procedure whenever you shut of f the pump, when checking or servicing any part of the spray/dis - pensing system, when installin[...]

  • Page 8

    8 306–646 DISPLACEMENT PUMP SERVICE Moving parts can pinch or amputate your fingers or other body parts. When the pump is operating, the priming piston (located at the pump intake) and the air motor piston (located behind the air motor shield) move. Therefore, NEVER operate the pump with the air motor shield removed, and keep your fingers and han[...]

  • Page 9

    9 306–646 9. Carefully guide the intake valve housing (28) up over the priming rod (32) and install it on the cylinder (39). Insert the four tie bolts (8) through the outlet housing (26) and engage the holes in the intake valve hous - ing. T orque the tie bolts oppositely and evenly to 60 ft–lb (82 N.m). 10. Install the plate guide (31), plate [...]

  • Page 10

    10 306–646 Model 222–638 Displacement Pump (Used on Models 222–526, 222–539, 223–984 and 223–991) NOTE: Before beginning, read “Before Y ou Start” on page 8. Disassembly NOTE: Refer to Fig 3 and the parts drawing during the following procedure. 1. Remove the cotter pin (41). Unscrew the coupling nut (50) and the three tie rod locknu[...]

  • Page 11

    11 306–646 Fig 3 53 45 42 SEE DET AIL A 34 SEE DET AIL B 38 SEE DET AIL C 3 30 6 36 37 28 31 11 28 *27 29 7 21 41 8 TORQUE T O 60 ft–lb (82 N.m) 44 TORQUE T O 40–50 ft–lb (54–68 N.m) 50 52 26 62 59 61 27* 60 DISPLACEMENT PUMP 222–638 REF . NO. 2 DISPLACEMENT PUMP INCLUDES ITEMS 3–38, 56–66 66 DET AIL C LIPS OF V–P ACKINGS MUST F A[...]

  • Page 12

    12 306–646 P ARTS DRA WING – ST ANDARD PUMPS LIPS OF V–P ACKINGS MUST F ACE UP 1 (MODEL 208–356 SHOWN) 52 TORQUE T O 40–50 ft–lb (54–68 N.m) 49 **41 50 45 *15 *17 39 27* 4 26 **21 18 **42 33 19 34 *35 38 20 27* 29 27* 7 **32 11 3 **30 28 31 36 37 6 LIPS OF V–P ACKINGS MUST F ACE DOWN 8 TORQUE T O 60 ft–lb (82 N.m) **47 LUBRICA TE [...]

  • Page 13

    13 306–646 P ARTS LIST – ST ANDARD PUMPS Model 222–248, Series A 20:1 Ratio King Pump with Standard Air Motor Includes items 1–66 Model 204–287, Series K 10:1 Ratio Bulldog Pump with Standard Air Motor Includes items 1–66 Model 215–873, Series B 10:1 Ratio Bulldog Pump with Quiet Air Motor Includes items 1–66 REF NO. P ART NO. DESCR[...]

  • Page 14

    14 306–646 P ARTS DRA WING – SEVERE–DUTY PUMPS Model 222–539, Series A 20:1 Ratio King Pump with Standard Air Motor and Severe–Duty Displacement Pump Includes items 1–66 Model 223–991, Series A 20:1 Ratio King Pump with Quiet Air Motor and Severe–Duty Displacement Pump Includes items 1–66 Model 222–526, Series A 10:1 Ratio Bulld[...]

  • Page 15

    15 306–646 P ARTS LIST – SEVERE–DUTY PUMPS Model 222–539, Series A 20:1 Ratio King Pump with Standard Air Motor and Severe–Duty Displacement Pump Includes items 1–66 Model 223–991, Series A 20:1 Ratio King Pump with Quiet Air Motor and Severe–Duty Displacement Pump Includes items 1–66 Model 222–526, Series A 10:1 Ratio Bulldog P[...]

  • Page 16

    16 306–646 ACCESSORIES USE GENUINE GRACO P ARTS AND ACCESSORIES Must be purchased separately . GROUNDING CLAMP 103–538 GROUND WIRE 208–950 7.6 m (25 ft) long, 1.5 mm  (12 gauge) AIR PRESSURE REGULA T OR KIT 205–712 200 psi (14 bar) MAXIMUM WORKING PRESSURE Includes bleed–type master air valve 3/4 npsm(f) SWIVEL AIR INLET UNION 3/4 npt [...]

  • Page 17

    17 306–646 ACCESSORIES USE GENUINE GRACO P ARTS AND ACCESSORIES Must be purchased separately . GRACO THROA T SEAL LIQUID Non–evaporating liquid for wet cup 206–995 1 quart (0.95 liter) 206–996 1 gallon (3.8 liter) FLUID DRAIN V AL VE 210–658 350 bar (5000 psi) MAXIMUM WORKING PRESSURE 3/8 npt(f) mbe; V iton seals 200 LITER (55 gal.) ELEV [...]

  • Page 18

    18 306–646 ACCESSORIES USE GENUINE GRACO P ARTS AND ACCESSORIES Must be purchased separately . HYDRA–MASTIC AUT OMA TIC AIRLESS SPRA Y GUN 206–660 3000 psi (210 bar) MAXIMUM WORKING PRESSURE Has a 0.180 in. (4.57 mm) fluid valve orifice and internal 3–pin safety dif fuser for spraying highly viscous, semi– solid fluids. Requires installin[...]

  • Page 19

    19 306–646 DIMENSIONS 54.75” (1391 mm) 19.625” (499 mm) ON DOWN STROKE 1–1/2” NPT(F) FLUID OUTLET OPTIONAL FLUID OUTLET 3/4 NPSM(F) AIR INLET 13.875” (352 mm) 21.25” (540 mm) 4.25” (108 mm) DIA. MOUNTING HOLE LA YOUT 1 1.25” (286 mm) DIA. AIR MOT OR BASE FLANGE USE GASKET 161–806 (ORDER SEP ARA TEL Y) FOUR 0.44” (1 1.1 mm) HOL[...]

  • Page 20

    20 306–646 TECHNICAL DA TA Air Operating Range Bulldog Models 204–287, 215–873, 222–526, and 223–984 40–100 psi (3–7 bar) . . . . . . . . . . King Models 222–248, 222–539, and 223–991 40–90 psi (3–6 bar) . . . . . . . . . . . . . . . . . . . . Air consumption Bulldog Models 204–287, 215–873, 222–526, and 223–984 13 c[...]