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Graco 225 manual

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Table of contents for the manual

  • Page 1

    Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2004, Graco Inc. is r egistered to I. S. EN ISO 9001 Installation and Operation Fire-Ball ® 225, 300, and 425 Oil Pumps For non-corr osive and non-abrasive oils and lubricants onl y . Mini Fire-Ball 225, 3:1 Parts 246775 and 248097 540 psi (3.7 MP a, 37 ba r) Maximum W orking Pressure 1[...]

  • Page 2

    Contents 2 Installation and Operation Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 P ackages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Manual Con ventions . . . . . . . . . . . . . . . . . . . . . . . . 4 W arning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 3

    Packages Installatio n and Operation 3 Pa c k a g e s Model/ P acka ge No. Pump Description Hose/ Fitting Kit Cover /Bung Adapter Dispense Kit Air Regulator Fire-Ball 225 Packages 248230 246775 Univ ersal 222062 246903 248097 1 6 gallon (60 liter), gear lube 204574 237075 224512 246904 248097 16 gallon (60 liter), drum cov er 222063 204574 224512 2[...]

  • Page 4

    Manual Conventions 4 Installation and Operation Man ual Con ventions W a rning Caution Note WARNING A warning aler ts you to possib le serious injury or death if you do not f ollow instructions. Symbols, such as fire and e xplosion (s hown), alert you to a specific hazard and direct y ou to read the in di- cated hazard warnings beginning on page 4.[...]

  • Page 5

    Warning Installatio n and Operation 5 W ARNING SKIN INJECTION HAZ ARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce ski n. This may look lik e just a cut, but it is a serious injur y that can result in amputation. Get immediate su rgical treatmen t. • Do not point gun at any one or at an y par t of the body . • Do[...]

  • Page 6

    Installati on 6 Installation and Operation Installation The typical stationar y insta llation shown in is only a guide f or selecting and insta lling a pump; it is not an actual system d esign. Cont act your Graco distr ibutor f or assistance in designing a system to meet y our needs . . Letters use d to identif y componen ts in F IG . 1 are ref er[...]

  • Page 7

    Installati on Installatio n and Operation 7 Mounting the Pump • Select a location th at allows the oper ator easy access to the pump an d air controls , sufficient room to change supply containe rs, and a secur e mount- ing platf orm. • If you are mounting the pump dir ectly on the supply container , be sure it is positioned so the pump’ s in[...]

  • Page 8

    Installati on 8 Installation and Operation Universal Pump Fire-Ball 225 Model 248230 Fire-Ball 300 Model 225852 Fire-Ball 425 Model 225853 1. Apply thread sealant to the male th reads of th e 3/8 npt s wiv el union (2d). Scre w the union into the pump air inlet (D). 2. Apply t hread sealant to t he male threads of th e 1/2 npt s wiv el union (2b). [...]

  • Page 9

    Installati on Installatio n and Operation 9 16-Gallon (60 Liter) Gear Lube Dispenser Fire-Ball 225 Model 246903 Fire-Ball 300 Model 225728 1. Assemb le the base (5) as sho wn in F IG . 4. Place an opened 16-gallo n (60 liter) drum on the base and secure it with the hold-do wn clamps . Tighten the hold-down clamp bo lts 2. F or 2469 03, cut the e xt[...]

  • Page 10

    Installati on 10 Installation and Operation 16-Gallon (60 Liter) Drum Cover Pump Fire-Ball 225 Model 246904 Fire-Ball 300 Model 225094 1. Set the co ve r (4) on a 16-gallon (60 liter) drum and secure with the thumbscrews (Q). See F IG . 5. 2. F or 24690 4 cut the e xtension tub e (P) at a 45° angle to a length appropriate f or the size of the drum[...]

  • Page 11

    Installati on Installatio n and Operation 11 55-Gallon (208 Liter) Drum Cover Pump Fire-Ball 225 Model 246906 Fire-Ball 300 Model 225642 Fire-Ball 425 Model 225782 1. F or 24690 6 cut the e xtension tub e (P) at a 45° a ngle to a length appropriate f or the size of the drum. When installed, the bottom of the angle should be about 1” (25 mm) from[...]

  • Page 12

    Installati on 12 Installation and Operation 55-/275-Gallon (2 08 Liter) Drum, Bung-Mount Pump Fire-Ball 225 Model 246907 Fire-Ball 300 M odels 225640 and 225931 1. Scre w the bu ng adapter (M) into the bung hole of the drum. See F IG . 7. 2. F or 24690 7 cut the e xtension tub e (P) at a 45° angle to a length appropriate f or the size of the drum.[...]

  • Page 13

    Installati on Installatio n and Operation 13 Mobil Mounting Mobil Mounting Lay out Plan the la y out f or easy operator access to th e pump air controls , sufficient space to change drums, and a secure mounting platf or m. Drum Mounting 1. Place the dr um in the desired loca tion. 2. Place the h old-down lu gs (Y) or drum locators (X) around the dr[...]

  • Page 14

    Installati on 14 Installation and Operation Closed Bung-T ype-Drum, Sturdi-Clamp-Mounted Pumps 1. Remo ve the adjustab le bun g adapter fro the pump e xtension tube . 2. Scre w the bung a dapter (HH) into the b ung hole . 3. Loosen the wing nuts (EE) and slide th e clamp (DD) onto the pump e xtension tube, up to th e base. See F IG . 10. 4. Holding[...]

  • Page 15

    Operation Installatio n and Operation 15 Operation See F IG . 1 to identify r efer ences shown in parentheses , i.e.,(A). Reliev ing Pressure 1. Close the p ump air regulator ( C) and the b leed-type master air v alv es (A) ( required in y our system). 2. Hold a metal par t of the dispensing v alv e (H) firmly to a groun ded metal wast e container [...]

  • Page 16

    Parts 16 Installation and Operation Pa r t s Univer sal Pump P ac kage Fire-Ball 225 Model 248230 Fire-Ball 300 Model 225852 Fire-Ball 425 Model 225853 2b 2a 2d 2c 1[...]

  • Page 17

    Parts Installatio n and Operation 17 P art s List Ref. No. P ar t No. Description Qty . 1 246775 PUMP , Mini-Fire-Ball 225 3: 1, univ ersal; (f or 248230, see 3098 69 for pa r ts ) 1 203876 Pump, Fire-B all 300 5:1, univ ersal; (f or 225852, see 3098 69 for pa r ts ) 1 205626 Pump, Fire-B all 425 10:1, univ ersal; (f or 225853, see 3098 69 for pa r[...]

  • Page 18

    Parts 18 Installation and Operation 16-gallon (60 Liter) Gear Lube Dispenser Fire-Ball 225 Model 246903 Fire-Ball 300 Model 225728 1 3c 3d 3b 3d 2a 2b 5 4 3a[...]

  • Page 19

    Parts Installatio n and Operation 19 P art s List Ref. No. Pa rt No. Description Qty . 1 248097 PUMP , Mini-Fire-Ball 225 3:1, multi-length ; (f or 246903, see 309869 f or parts) 1 203872 PUMP , Fire-Ball 300 5:1; (f or 225728, see 309 869 f or par ts) 2 237075 DISPENSE KIT; Included items 2a and 2b See manual 307884 1 2a 22 0591 • HOSE, coupled,[...]

  • Page 20

    Parts 20 Installation and Operation 16-gallon (60 Liter) Drum Co ver Pump Fire-Ball 225 Model 246904 Fire-Ball 300 Model 225094 2b 2a 2d 2c 1 3d 3b 3d 3c 4 3a[...]

  • Page 21

    Parts Installatio n and Operation 21 P art s List Ref. No. Pa rt No. Description Qty . 1 248097 PUMP , Mini-Fire-Ball 225 3:1, multi-length ; (f or 246904, see 309869 f or parts) 1 203872 PUMP , Fire-Ball 300 5:1; (f or 225094, see 309 869 f or par ts) 1 2 222063 HOSE AND FITTING KIT Includes items 2a -2d 1 2a 22 0591 • HOSE, fluid; nitrile; 1/2 [...]

  • Page 22

    Parts 22 Installation and Operation 55-gallon (208 Liter) Drum Co ver Pump Fire-Ball 225 Model 246906 Fire-Ball 300 Model 225642 Fire-Ball 425 Model 225782 2b 2a 2d 2c 1 3d 3b 3d 3a 3c 4[...]

  • Page 23

    Parts Installatio n and Operation 23 Ref. No. Pa rt No. Description Qty . 1 248097 PUMP , Mini-Fire-Ball 225 3:1, multi-length ; (f or 246906, see 309869 f or parts) 1 203857 PUMP , Fire-Ball 300 5:1; (f or 225642, see 309 869 f or par ts) 222065 PUMP , Fire-Ball 425 10:1; (f or 225782, see 309 869 f or par ts) 2 222063 HOSE AND FITTING KIT (f or 2[...]

  • Page 24

    Parts 24 Installation and Operation 55-/275-gallon (208 Liter) Drum Bung-Mount Pump Fire-Ball 225 Model 246907 Fire-Ball 300 Model 225640 Fire-Ball 300 Model 225931 Fire-Ball 425 Model 225786 2b 2d 1 2a 2c[...]

  • Page 25

    Parts Installatio n and Operation 25 P art s List Ref. No. Pa rt No. Description Qty . 1 248097 PUMP , Mini-Fire-Ball 225 3:1, multi- length; (f or 2469 07, see 309869 f or par ts) 1 204254 PUMP , Fire-Ball 300 5:1; (f or 225640, see 309 869 f or par ts) 222087 PUMP , Fire-Ball 300 5:1; (f or 225931, see 309 869 f or par ts) 222095 PUMP , Fire-Ball[...]

  • Page 26

    Parts 26 Installation and Operation 16-gallon (60 Liter) Drum Co ver , T ruc k Mounted Pump Fire-Ball 300 Model 222086 P art s List 2a 2b 2c 2d 3 4 Ref. No. Pa rt No. Description Qty . 1 203872 PUMP , Fire-Ball 300 5:1; (See 309869 f or parts) 1 2 222063 HOSE AND FITTING KIT Includes items 2a -2d 1 2a 22 0591 • HOSE, fluid; nitrile; 1/2 in. ID; 1[...]

  • Page 27

    Parts Installatio n and Operation 27 55-gallon (208 Liter) Drum Co ver , T ruc k Mounted Pump Fire-Ball 300 Model 206655 Fire-Ball 425 Model 206656 P art s List 2a 2b 2c 2d 3 4 Ref. No. Pa rt No. Description Qty . 1 203857 PUMP , Fire-Ball 300 5:1; (f or 206655, see 309 869 f or par ts) 222065 PUMP , Fire-Ball 425 10:1; (f or 206656, see 309 869 f [...]

  • Page 28

    Parts 28 Installation and Operation 55-gallon (208 Liter) Bung Adapter , T ruck Mounted Pump Fire-Ball 300 Model 204264 Fire-Ball 425 Model 222067 2c 3 5 1 4 2a 2b 2d[...]

  • Page 29

    Parts Installatio n and Operation 29 P art s List Ref. No. Pa rt No. Description Qty . 1 204254 PUMP , Fire-Ball 300 5:1; (F or 204264, see 30 9869 f or par ts) 1 222095 PUMP , Fire-Ball 425 10: 1; (F or 222067, see 30 9869 f or par ts) 2 222063 HOSE AND FITTING KIT (f or 204264) Includes ite ms 2a-2d 1 222066 HOSE AND FITTING KIT (f or 222067) Inc[...]

  • Page 30

    Technical Data 30 Installation and Operation T echnical Data Fire-Ball 225 (3:1) Fluid to air ratio ................. ................ ............. ........... 3:1 Cycles/gallon (cy cles/liter) ......... ............. ...... 43.5 (11.4) Fluid flow @80 cpm (g pm/lpm) ...................... . 1.84 (7 .0) Pumping dist ance guide line .......... up to[...]

  • Page 31

    Dimensions Installatio n and Operation 31 Dimensions Fire-Ball 225 grounding screw 1/2 in. npt(f) fluid outlet 3/8 in. npt(f) air inlet 8.9 in. (20 cm) 40.68 in. (103.33 cm) drop tube is cut to length Model 246775 Universal Overall Length: 18.9 in. (48 cm) Model 248097 Variable length Overall Length: 59.2 in. (150.4 cm) Model 246775 Universal 1/2 i[...]

  • Page 32

    Dimensions 32 Installation and Operation Fire-Ball 300 M o d e l 203857 55-gal. (400 lb) drum size, cover mount Overall Length: 45.6 in. (115.8 cm) Model 203872 16-gal. (120 lb) drum size, cover mount Overall Length: 38. 1 in. (96.8 cm) Model 204254 55-gal. (400 lb) dr um size, bung mount Overall Length: 49.9 in. (126.7 cm) Model 222087 275-gal. ta[...]

  • Page 33

    Dimensions Installatio n and Operation 33 Fire-Ball 425 45_ M o d e l 205626 Universal Mounting Hole Layout 3/4 in npt muffler port 1/2 in. npt air inlet 3/4 in. npt fluid outlet 06035 Four 0.406-in. (1.03 cm) diameter holes on 7-in. (17. 8 cm) bolt circle Note: For sealed tank mounting use gasket 192658. Model 205626 25.8 in. (65.5 cm) 18.4in. (46[...]

  • Page 34

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. MM 309868 Graco Headquarters: Minneapo lis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441[...]