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Graco 247707 manual

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Table of contents for the manual

  • Page 1

    312349G Instr uctions , Repair and P ar ts 10:1 Dyna-Star ® Pump Module Pro vides lubricant flo w and pressure to operate a single line parallel automatic lubrication system. For automatic lubrication systems only . Single Line P arallel A uto matic Lubrication Systems 247444, 24757 4: Pump Module 243170: Hydraulic V ent V alve Kit 247538: Hydra u[...]

  • Page 2

    Warnings 2 312349G Wa r n i n g s The f ollowing w arnings are for the set up , use, groun ding, maintenance , and repair of this equipment. The e xclama- tion point symbol alerts you to a gener al warning and the hazard symbol ref ers to procedure-specif ic risk. Refer back to these wa r nings. Add itional, product- specific warnings ma y be fou n[...]

  • Page 3

    Warnings 312349G 3 PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense v alve , leaks, or ruptured components can splash in t he ey es or on skin and cause serious injury . • F ollow Pressure Relief Procedure in this manual, w hen you stop spra ying and before cleaning, chec king, or ser vicing equipment. • Tighten all fluid connect ions b[...]

  • Page 4

    Unpacking 4 312349G Unpac king The Dyna-Star pump mod ule was carefully pac kaged f or shipment b y Graco . When the pac kage arriv es, perf or m the f ollowing pro cedure to unpac k the units: 1. Inspect the shipping bo x carefully f or shipping damage . Contact the carrier promptly if damage is disco vered. 2. Unseal the bo x and inspe ct the con[...]

  • Page 5

    Pump Module Assembly 312349G 5 Pump Module Assembl y Models 247706 and 247707 only F or divider v alve-based au tomatic lubrication systems. (Unless otherw ise indicated, see F IG . 1). 1. Install Pump (D ) on Reser voir (P). 2. Remov e V ent V alve Hydraulic Control (J) fitting and replace with Plug (R) (F IG . 6, page 9). 3. Install Hydraulic Con[...]

  • Page 6

    Installation 6 312349G Installation Read instruction man ual 312350 BEFORE installing this product. Gr ounding (for non-mobile installation) (See F IG . 3 belo w) 1. Loosen g rounding lug loc knut (A) a nd washer (B). 2. Insert one end of a 12 gage (1.5 mm 2 ) min imum ground wire (C ) into slot in lug (D). Tighten loc knut securely . 3. Connect ot[...]

  • Page 7

    Installation 312349G 7 Hydraulic Control Module f or Custom T ank Installation (Unless otherwise indicated, see F IG . 5 and F IG . 6, page 9) 1. Mount con trol module on a flat, st urdy surface per the recommended configurat ion (Fig. 2, pag e 8). 2. Connect Pump T an k Line (G) to pump hydraulic outlet por t. 3. Connect V ent V alve Hydraulic Con[...]

  • Page 8

    Installation 8 312349G T ypical Installation The installation shown in Figures 4, 5, 6 and 7 are only a guide for se lec ting and installing system components. Con- tact your Graco distri butor for assistance in plan ning a system to suit your needs. Key: A High pressure hydr aulic lines B Hydraulic tank line C Lubrican t output connection D Pump E[...]

  • Page 9

    Installation 312349G 9 V ent V alve Installation Kit F IG . 5 Key: A Hydrau lic control line B V ent valv e C Pump output connection lin e D Pressure relief v alve E Lubricant outpu t F V ent line Control Module Installation Kit F IG . 6 Key: G Pump tank line H Pump high pressure hydr aulic line J V ent valv e h ydraulic control K Hydraulic tank co[...]

  • Page 10

    Installation 10 312349G Custom T ank Installation F IG . 7 Vent return port 1/2-inch n pt (f) Vent valve bracket w eld locations Pump mounting Ø.343 or 5/16 -18 (4x) Control modu le Ø.343 or 5/16-18 (2x) 18.0 Max 5.0 5.0 6.875 3.536 3.536 ti9653a[...]

  • Page 11

    Operation 312349G 11 Operation Pressure Relief Pr ocedure Models 247444, 247574, 247456, 247457, 247970 (See F IG . 4, page 8. ) 1. Disable h ydr aulic supply to Pump (D) by isolating it from the high pressure hydr aulic supply using Ball Va l v e ( A A ) . 2. Do one of the f ollo wing: • Open Pressure Reducing V alve (S) to redu ce trappe d hy d[...]

  • Page 12

    Operation 12 312349G Fill Reservo ir (F or these instructions see F IG . 4, page 8.) 1. Connect lubricant supply hose from remote filling station pump to Fill P or t (K). 2. Connect High Pressu re Lubricant Supply Line (G) to V ent V alve (U) outlet. 3. Remov e plug from Overflow P or t (L). 4. Slowly tur n on supply lubricant until le v el of lubr[...]

  • Page 13

    Service 312349G 13 Service Use only Gen uine Gr aco Repair Pa r ts. See separate s ystem compon ent manuals for ser vice instructions. F or pump service see manual 312350 . Fo r v ent valv e service see manual 309099. T r oub leshooting Prob lem Cause Solution System does not b uild sufficient pressure. Pump malfunction . Ref er to man ual 312350. [...]

  • Page 14

    Parts Drawing 14 312349G Pa r t s D r a w i n g (See P arts List, page 17) Pump hydraulic outlet Pump lubricant outlet Pump hydraul ic inlet 1a or 1b 3j 3l 3k 3i 3d 3a 3g 3c 3f 3h 3e ti10644a[...]

  • Page 15

    Parts Drawing 312349G 15 Pa r t s D r a w i n g V ent V alve Kit (2): 237170 Contr ol Module Kit (4): 247538 (See P arts List, page 17) T o pump hydraulic inlet To p u m p To p u m p lubri cant outlet 4m 4q 4u 4t 4c* 4d* 4e* 4a* 4n 4j 4b 4h* 4f* 4g* 4r 4p 4k 2h 2n 2g 2b 2p 2e 2c 2i 2k 2d 2j 2a 2f 2m 3a 3b 2q 4a*/4h* Torque 40-43 ft- lbs (54-58 Nm )[...]

  • Page 16

    Parts Drawing 16 312349G Pa r t s D r a w i n g Pressure Relief Kit (5): 247902 (for models 24770 6 and 247707 onl y) ( See P arts List, page 17 ) 5g 5f 5e 5d 5j 5c 5h 5b 5a ti11458a[...]

  • Page 17

    Parts Li st 312349G 17 Pa r t s L i s t Model 247706: Dyna-Star 10 :1 Pump Module, 60# for Single Line, Progres sive, Automatic Lubrica tion Systems (inc ludes items 1a , 3, 4, 5) Model 247707: Dyna-Star 10 :1 Pump Module, 90# for Single Line, Progres sive, Automatic Lubrica tion Systems (inc ludes items 1b , 3, 4, 5) Model 247574: Dyna-Star 10 :1 [...]

  • Page 18

    Technica l Data 18 312349G T e c hnical Data Maximum h ydrau lic input pressure 3500 psi (24.0 MP a, 240 bar) Pump wetted par ts see manual 312350 V ent v alve w etted par ts see manual 3090 99 Reser voir wetted par ts steel, buna-n r ubber Maximum deliv ery @ 60 cpm 1.1 lb/min, 34.8 in 3 /min, 570 cm 3 /min Regulated h ydr aulic pressure operat in[...]

  • Page 19

    Dimensions 312349G 19 Dimensions Overflo w por t 1/2 inch npt Mounting Dia gram ø 15.0 inch (381 mm) 6- 7/16 inch holes 13 7/8 inch bolt circle Fill por t 1/2 inch npt 15.0 inch (381 mm) 35.15 inch. (893 mm) Lubrican t outlet 1/2 inch nps swiv el Hydraulic high pressure inlet 3/8 inch nps swiv el Hydraulic tank 3/4 inch nps swiv el ti10646a Model [...]

  • Page 20

    Dimensions 20 312349G Dimensions Overflo w por t 1/2 inch npt Mounting Dia gram ø 15.0 inch (381 mm) 6- 7/16 inch holes 13 7/8 inch bolt circle Fill por t 1/2 inch npt 15.0 inch (381 mm) 35.15 inch (893 mm) Lubricant outlet 1/2 inch Hydraulic high pressu re inlet 3/8 inch nps s wivel Hydraulic tank 3/4 inch nps swiv el Model 247706 Model 247707 Fi[...]

  • Page 21

    Dimensions 312349G 21 Notes[...]

  • Page 22

    Graco Standard Warra nty 22 312349G Graco Standar d W arranty Graco warrants all equipment ref erenced in th is document which is manuf actured by Graco and bearing its name to be free from de fe c t s in material and workmanship on the date of sale to the origin al purch aser for use. With the e xception of any special, e xtended, or limited warra[...]