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Graco 24K861 manual

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Table of contents for the manual

  • Page 1

    Kit Instr uctions/P ar ts DataT rak ® Kits 313840G EN For pro viding pump diagnost ics and material usage inf o rmation f or diaphragm pumps. Con ver sion Kits - DataT rak with Pulse Count and Runawa y Protection Husky ® 1050 - 24B777, 24B784, and 24B793 Husky ® 3300 - 24K861 and 24K862 Con ver sion Kits - Data T rak with Pulse Count Husky ® 10[...]

  • Page 2

    Contents 2 313840G Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 DataT rak Kit s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Prepare to In[...]

  • Page 3

    DataTrak Kits 313840G 3 DataT rak Kits Con versio n Kits Use to add data monitoring capabilities to an e xisting pump . * Kit includes repla cement air valv e compatib le with solenoid. Replacement P ar t Kits Aluminum P olypr opylene and Conductive P olyprop ylene Husky 1050 Husky 3300 Diaphragm Pump Material Data Monitoring Pulse Count and Runawa[...]

  • Page 4

    Installation 4 313840G Installation Prepare to Install 1. Relie ve the pressure. F ollow instructions in your Operat ion manual. 2. Disconnect the a ir line to the pump . Install the Kit 1. Mount t he brack et to the wall. Use approximately 3/8 in. bo lts or screws . 2. Install the DataT rak module (1) on the br acke t . 3. Con version Kits include[...]

  • Page 5

    Installation 313840G 5 6. Use the scre w provided to attach the r eed switch just behind the air inlet. Remov e the muffler , if needed, for easier access. Rotate the air inlet fitt ing as needed so th e wrench flat clears the reed s witch. 7. Connect the Da taT rak cab le to the 5-pin connector on the reed s witch. Reconnect the air line to the mo[...]

  • Page 6

    DataTrak Controls and Indicators 6 313840G DataT rak Contr ols and Indicator s Key AA Runaw ay Lim it, in cycles per minute (user settable; 00=OFF) AB Displacement (user settable) A C Flow Rate Units (user settable to gpm [US], gpm [Imperial], oz/min [US], oz /min [Imperial], l/min, or cc/min) AD LED (f aul t indicator when flashing) AE Displa y PF[...]

  • Page 7

    DataTrak Operation 313840G 7 DataT rak Operation NO TE: The display (AE) will turn off after 1 minute to sav e batter y lif e. Press any ke y to wake up the displa y . NO TE: DataT rak is f actor y se t to 685 cc/cy cle. This set- ting is accur ate f or pumping water at a medium speed on a Husky 1050 pump (a pproxima tely 20 gpm). The DataT rak ca [...]

  • Page 8

    DataTrak Operation 8 313840G NO TE: If the DataT rak does not r eset, use a scr ewdriver to push the sole noid release butt on on the side of the air va lve . 5. If the so lenoid doesn’t actuate: a. Close the master air v alve to stop the pump. The displa y will show the Ser vice Component 1 screen. b. S e e T able 1, Diag nostic Codes , on page [...]

  • Page 9

    DataTrak Operation 313840G 9 Calibration Pr ocedure 1. Press and hold f or 5 seconds until Setup me nu appears . 2. Press once. Change flo w rate units to cycles/min. 3. Retur n to Run Screen. Press a nd hold for three seconds to reset batch to talizer . 4. Dispense fluid fr om pump into a graduated con- tainer . 5. Con ver t the actual v olume dis[...]

  • Page 10

    DataTrak Operation 10 313840G T able 1: Diagnostic Codes Symbol Code Code Name Diagnosis Cause Runa wa y Pump running f aster than set runawa y limit. Increased air pressure. Increased flu id output. Exhausted fluid supply . E-3 Low Battery Batter y v oltage too low t o stop r unawa y . Low batt er y . Replace batte r y; see page 11. E--4 Ser vice [...]

  • Page 11

    DataTrak Operation 313840G 11 Replace DataT rak Battery or Fuse Replace Battery 1. Unscrew cable from the reed s witch asse mbly . See Fig. 2. 2. Remove DataT rak module from bracket. See Fig. 3. T ak e module to a non-hazardous locati on. 3. Remo ve two scre ws on bac k of module to access battery . 4. Disconnect th e used batter y and replace wit[...]

  • Page 12

    DataTrak Operation 12 313840G Replace Fuse 1. Remove the screw , metal s trap , and pl astic holder . 2. Pull the fuse awa y from the bo ard. 3. Replace with a new fuse. * Fig. 4 shows whe re to find the Series letter . T able 3. Appr oved Fuse s DataT rak Pa r t Number Series* Fuse Required 289822 A or B 24C580 C and later 24V216 All other par t n[...]

  • Page 13

    DataTrak Operation 313840G 13[...]

  • Page 14

    Parts 14 313840G Pa r t s Con version Kits, Cyc le Count and Runawa y Protection Husky 1050 - 24B777 (Aluminu m), 24B784 (P olypro pylene), and 24B793 ( Conductive P olypr opylene) Husky 3300 - 24K861 (Alumi num) and 24K862 (P olypr opylene) ti14052a Aluminum Plastic 1 2 3 4a 4b Aluminum Plastic 6a 6b 6c 6a 6b 6c 4d 4c ti14226a ti14225a 4d 4c[...]

  • Page 15

    Parts 313840G 15 ▲ Replacement W a rning labels, signs , tags, and cards are a vailab le at no cost. ----- Not sold separately . Ref. No. Part No. Descr iption Qty 1 ----- D A T A TRAK module (see pages 11 and 12 for bat ter y and fuse repl acement inf or mation) 1 2 ----- CABLE 1 3 ----- BRA CKET , wall 1 4 SOLENOID/REED SWITCH, kit (includes P [...]

  • Page 16

    Parts 16 313840G Con version Kits, Cyc le Count Only Husky 1050 and Husky 3300 - 24B794 (Aluminum) and 24 B795 (P olypr opylene and Conductive P olypropylene) ▲ Replacement W a rning labels, signs , tags, and car ds are av ailable at no cost. 1 2 3 5a 5b ti14224a Ref. No. P ar t No. Description Qty 1 ----- D A T A TRAK m odule (see pages 11 and 1[...]

  • Page 17

    Parts 313840G 17 Replacement Kits Solenoid/Reed Switch Reed Switch Husky 1050 Husky 3300 Air V alve Material Incl udes 24B771 24K863 Plastic Reed s witch and solenoid (4a), brac ket ( 4c), and fa steners (4b , 4d) 24B772 24K864 Aluminum Husky 1050 or Husky 3300 Air V alve Material Incl udes 24B796 Plastic Reed s witch (5a) and f astener (5b) 24B798[...]

  • Page 18

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. Original instructions.This m anual contains English. MM 313840 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea[...]