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Graco 24K960 manual

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Table of contents for the manual

  • Page 1

    Operation LineLazer IV 250 SPS Self-Pr opelled Line Striper 3A2090A ti17520a EN For the application of line striping materials. For pr ofessional use only . For outdoor use only . Not for use in hazar dous locati ons or explosive atmospheres. Maximum Ope rating Speed: 10 mph (16 kph) Maximum Ope rating Pressure: 3300 psi (22 . 8 MP a, 228 bar) IMPO[...]

  • Page 2

    2 3A2090A Operation T able of Contents W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component I dentifi cation (S pray er) . . . . . . . . . . . 6 Component Identifi cation (Controls) . . . . . . . . . . . 7 Grounding Pr ocedure (For Flammable Materials O nly) . . . . . . . . . . . . 8 Pressure Relief Procedure . . [...]

  • Page 3

    Warnings 3A2090A Operation 3 Wa r n i n g s The f ollowing warnings are f or the setup , use, groundin g , maintenance , and repair of this equipment. The e xclamation point symbol alerts you to a gener al war ning and the hazard sym bols refer to proced ure-specific risks. When these sym- bols appear in the body of this man ual or on warning labe [...]

  • Page 4

    Warnings 4 3A2090A Operation ENT ANGLEMENT HAZAR D Rotating par ts can cause ser ious injury . • K eep clear of moving par ts. • Do not operate equipment with protectiv e guards or cove rs removed. • Do not wear loose clothing, je welr y or long hair while operating equipment. • Equipment can star t without warning. Before chec king, moving[...]

  • Page 5

    Warnings 3A2090A Operation 5 W ARNING BA TTER Y S AFETY The batter y ma y leak, explode , cause burns, or cause an explosion if mishandled. • Only use the batter y type specified f or use with the equipment. See T echnical Data . • Batter y maintenance must only be perf ormed or supervised by personnel knowledgeab le of batteries and the requir[...]

  • Page 6

    Component Identification (Sprayer) 6 3A2090A Operation Component Identification (Spra yer) 1 3 . 8 . 11. 3 . 12. 10. OFF ON 2. 6. 9. 4. 16. 1. 14. 7. 5. 15. 17. ti15841a 1 Operator Plat f or m 2 P ain t Filt er 3 Prime / Drain V alv e 4 Displacement Pump 5 Rear Gun Ar m Mo u nt 6 Serial Label 7G u n T r i g g e r S a f e t y 8 Wheel Moto r Byp as s[...]

  • Page 7

    Component Identifica tion (Controls) 3A2090A Operation 7 Component Identification (Contr ols) 1 Hydraulic Pump V alve 2 Gun T rigg er Control 3 F orward / Rev erse Lev er 4D i s p l a y 5 Engine Th ro ttl e 6 Engin e Ch o ke 7 Gun 1 Selecto r 8 Gun 2 Selecto r 9 Engine Kill / Main P ower Switch 10 12V Accessory J a ck 11 Pressure C ontrol 2. 1. on [...]

  • Page 8

    Grounding Procedure (For Flamma ble Materia ls Only) 8 3A2090A Operation Gr ounding Pr ocedure (For Flammable Materials Onl y) 1. P osition striper so that th e tires are not on pa ve- ment. 2. Ground spr ay er with grounding clamp . Grounding clamp must attach to grounded ob ject (e.g. metal sign post). Pressure Relief Pr ocedure 1. P erf or m Gro[...]

  • Page 9

    Setup/Startup 3A2090A Operation 9 Setup/Star tup 1. P erf or m Grounding Pr ocedure (page 8) if using flammab le materials. 2. Fill throat packing nut with Throat Seal Liquid (TSL) to decrease packing wear . 3. Check engine oil le vel. Add SAE 10W -30 (summer) or 5W -30 (winter). See engine man ual. 4. Fill fuel tank. 5. Set pump v alve OFF . 6. If[...]

  • Page 10

    Setup/Startup 10 3A2090A Operation 10. Star t en gin e : a. Move fuel v alve to open. b . Move chok e to closed . c. Set thr ottle to fast. d. Set engine s witch ON. e. Pull star ter cord. f . After engine st ar ts, mov e choke to op en. 11. Set main power s witch ON. 12. Set pum p valv e ON (pump is now activ e). 13. Set throttle to desired settin[...]

  • Page 11

    Setup/Startup 3A2090A Operation 11 14. Increase pr essure control enough to star t pump . Allow flui d to circulate f o r 15 seconds . 15. T ur n pressure d own, tur n prim e valv e h orizontal. Disengage gun trigger saf ety . 16. Hold gun agai ns t grounde d me ta l flus h in g pa il. T rig - ger gun and increase fluid pressure slo wly until pump [...]

  • Page 12

    Gun Placement 12 3A2090A Operation Gun Placement Install Gun 1. Inser t gun into gun holder . Tigh te n cla mp. P osition Gun 2. P osition gu n: up /d own, forward/re verse, left/right. See Gun P ositions Chart , page 17 f or e xamples. 3. Use the Gun Selector Swit ches to deter mine which guns are activ e. Each gun selector s witch has 3 positions[...]

  • Page 13

    Gun Placement 3A2090A Operation 13 Gun Arm Mounts This unit is equipped with front an d rear gun ar m mounts . Change Gun P osition (Fr ont and Back) 1. Loosen gun a r m knob and remo ve from gun ar m mounting slot. 2. Slide gun arm assembly (including gun and h oses) out from gun arm mounting slot. 3. Slide gun arm assembly into desired gun arm mo[...]

  • Page 14

    Gun Placement 14 3A2090A Operation 3. Loosen gun mountin g wing nut and remo ve gun mount. 4. Slide gun arm assembly out from gun arm mounting slot. Installation 1. Slide gun arm assembly into gun a rm mounting slot. 2. Install gun mount onto gun arm assembly an d tighten gun mount wing nut . 3. Tighten gun arm knob into gun arm mounting slot. 4. I[...]

  • Page 15

    Gun Placement 3A2090A Operation 15 Gun Cable Adjustment Adjusting the gun cable will increase or decreas e the gap between the tr ig g er plat e and the gun tr igger . T o adjust trigger gap , perf or m the steps below . 1. Use wrench to loosen loc king nut on cab le adjuster . 2. Loosen or tighten adju ster until desired result is achiev ed. NOTE:[...]

  • Page 16

    Gun Placement 16 3A2090A Operation Ch an ge T ri g ger P os it ion Re m ova l 1. Remov e both hand grips fro m handle bar (spr aying compressed air int o en d of handle grip works well f o r this ). 2. Use an allen wrench to lo osen bolt on tr igger mo unt- ing clamp . 3. Remov e trigger assemb ly from handle bar . Installation 1. Route trigger wir[...]

  • Page 17

    Gun Placement 3A2090A Operation 17 Gun P ositions Char t 1 O ne line 2 O ne line up to 24 in. (61 cm) wide. 3 T wo lines 4 One gun curb 5 T wo gun curb ti18553a 2 3 4 5 1[...]

  • Page 18

    Driving Instructions 18 3A2090A Operation Driving Instructions Pe r fo r m Startup , page 9. Use the handle bars of the Lin eStr iper to control all motion during oper ation. In addition to stee r ing the LineStriper , the handle bars also control f orwa rd and re verse mo vement b y pulling the f orward/re v erse control le ver . NO TE: Make su re[...]

  • Page 19

    Driving Instructions 3A2090A Operation 19 Drive Engagement The wheel motor bypass v alve allo ws the operator to disengage the wheel t ension and push the unit around. Rotate one co mplete tur n counter-clockwise to disengage . Straight Line Adjustment The front whe el is set to center the unit and allow the operat or to f orm straight lines. Ov er[...]

  • Page 20

    Driving Instructions 20 3A2090A Operation Platf orm Storage P osition 1. Raise stand and pin self-loc ks. 2. T o lower stand, pull pin and lower stand. Fr ont P ad Adjustment 1. Loosen f our bolts . 2. Slide pad up or down to desired po sitio n. 3. Tighten f our bolts. ti18560a ti18566a ti19006a 4 bolts[...]

  • Page 21

    Smart Control Overview 3A2090A Operation 21 Smar t Contro l Over view Quic k Guide[...]

  • Page 22

    Smart Cont rol Operation 22 3A2090A Operation Smar t Contro l Operation Initial Setup 1. Select appropriate language . ENG = English SP A = Spanish FRE = F rench DEU = German NO TE: Languages can also be changed later . 2. Select appropriate units of measur e. US Units Pressure = psi V olume = gallons Distance = f eet Line Thic kness = mil Speed = [...]

  • Page 23

    Smart Cont rol Operation 3A2090A Operation 23 6. Press SETUP twice to m ove t o CALIBRA TION & UNITS display . Se t TRA VEL DIST ANCE to 25 ft. Longer distan ces ensure better accur acy , depend- ing on conditions . 7. Align calibratio n bar rear edge with 1 f oot on steel tape. 8. Push gu n trig ger contro l to star t calibration. 9. Mov e s[...]

  • Page 24

    Smart Cont rol Operation 24 3A2090A Operation Change Units or Language 1. Press SETUP twice to m ove t o CALIBRA TION & UNITS display . Select C HAN GE UNITS . 2. While in CHANGE UNITS displa y , press CHANGE to change units or N EXT to move to the next unit of measure . Pre s s SETUP to exit CHANGE UNITS mode.   ?[...]

  • Page 25

    Smart Cont rol Operation 3A2090A Operation 25 Operation in Manual Mode 1. Make sure engine is running and main pow er s witch is on. 2. Use Gun Selector Switches to select gu ns and line type. 3. Press and hold Gun T r igger Control but ton to spra y a line. Releas e button to stop spra ying. Operation in A utomatic Mode Preset Skip P atterns 1. In[...]

  • Page 26

    Smart Cont rol Operation 26 3A2090A Operation Adv anced: Preset Skip P atterns 1. A Preset Skip P attern can be modified fo r a custom patter n. From AU T O M O D E press SETUP ke y to get preset patt er ns. 2. Use SELECT ar row ke ys to choose wh ich preset patter n you wish to modify . Use EDIT arrow ke y s to get PA I N T and HOSE lengths. 3. Us[...]

  • Page 27

    Smart Cont rol Operation 3A2090A Operation 27 P arking Lay out Mode NO TE: Please use the 286111 tip pro vided with striper f or parking lot la yout work. F or best perf or mance set pressure to 1000 psi (6 8.9 bar , 6.89 MP a) and re verse tip . Pa r k i n g M o d e Basic Stalls Fr o m MANU AL MODE press MODE bu tton twice f or P ARKING LA Y OUT M[...]

  • Page 28

    Smart Cont rol Operation 28 3A2090A Operation Angle Stalls 1. Angle stalls require th e operator to input stall angle and depth. The A uto-La yout System calculat es the offset dista nce based on this input. 2. F r om P ARKING LA Y OUT MODE pres s SETUP two times for ANGLE CALC . 3. ANGLE: Press and hold Gun T rigger Control butt on to change stall[...]

  • Page 29

    Smart Cont rol Operation 3A2090A Operation 29 Marker Mode 1. Press th e MODE ke y to select P arking La yout Mode. 2. Press SETUP three tim es to select M arker Lay ou t Mode. 3. Use SELEC T and EDIT k eys to set up reflective marker patter n. A utomatic marker la yout e xample shows typical lane line lay out f or reflective markers. Set space size[...]

  • Page 30

    Smart Cont rol Operation 30 3A2090A Operation Measure Mode 1. Press SETUP once from Manual Mode display . 2. Press Gun T rigger Control and mo v e st riper f orw ard or bac kward (bac k ward is a negativ e distance). 3. Press Gun T rigger Control to end measured len g th. Up to six leng ths are v iew able. NO TE: The last measured length is also sa[...]

  • Page 31

    Cleanup 3A2090A Operation 31 Cleanup 1. P erf or m Pressure Relief Pr ocedure , page 8. 2. Remove guard and SwitchTip. 3. Unscrew cap , remov e filt er . Assemble without filter . 4. Clean filter , guard and SwitchTip in flushing fluid. 5. Place siphon tube set in g rounded metal pail par- tially filled with flushing fluid. Attach ground wire to tr[...]

  • Page 32

    Hydraulic Oil/Filter Change 32 3A2090A Operation Hydraulic Oil/Filter Change Remo val 1. Relieve pressure , page 8. 2. Place drip pan or rags under spr ay er to catch h ydraulic oil that dr ains ou t. 3. Remove drain plug. Allow h ydraulic oil to drain. 4. Unscrew filter (227) slo wly - oil runs into groove and drains ou t rear . Installation 1. Ap[...]

  • Page 33

    Technical Sp ecifications 3A2090A Operation 33 T echnical Specifications W etted P ar ts: PTFE, Nylon, p o lyurethane, V -Max, UHMWPE, fluoroelastomer , acetal, leather , tungsten carbide, stainless steel, chrome plat ing, nick el-plat ed carbon steel, ceram ic LineLazer IV 250 SPS (Models 24F307, 24K960, 24K961, 24K962, 24M608) U. S . M e t r ic D[...]

  • Page 34

    Notes 34 3A2090A Operation Notes[...]

  • Page 35

    Notes 3A2090A Operation 35 Notes[...]

  • Page 36

    All written and visual data con tained in th is document reflects the late st product information availabl e at the time of publica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. T his manual contains English. MM 3A2090 Graco Headquarters: Minneap[...]