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Graco 24M609 manual

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Table of contents for the manual

  • Page 1

    Repair LineLazer ™ 3400, FieldLazer S200 Airless Line Striper - For the application of line stripi ng materials. For professional use only. Not for use in explosive atmospheres.- Models: 248861, 249007, 24M609 3300 psi (2 2.8 MPa, 228 bar) M aximum Wor king Pressure Important Safety Instructions Read all warnings and instructions in this manual a[...]

  • Page 2

    2 311019L Contents WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Drive Housing and Connecting Rod . . . . . . . . . . . 8 Pinion Assembly/Clutch Armature/Clamp . . . . . . [...]

  • Page 3

    Warning 311019L 3 Warning The following warnings are for the setup, use, grounding, ma intenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol s refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refe r back to these Warnin[...]

  • Page 4

    Warning 4 311019L EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not exceed the maximum working pressure or te mperature rating of the lowest rated system compo- nent. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equip- m[...]

  • Page 5

    Maintenance 311019L 5 Maintenance Pressure Relief Procedure Follow the Pressure Re lief Procedure whenever you see this symbol. 1. Engage trigger lock. 2. Close the bleed-type master air valve. 3. Disengage the trigger lock. 4. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure. 5. Engage the trigger l[...]

  • Page 6

    Troubleshooti ng 6 311019L Troubleshooting Problem Cause Solution Engine will not start Engine switch is OFF Turn engine switch ON Engine is out of gasoline Refill gas tank. Honda Engines Owner's Manual. Engine oil level is low Check oil level. Replenish oil, if neces- sary. Honda Engines Owner's Manual. Spark plug is disconne cted or dam[...]

  • Page 7

    Troubleshooti ng 311019L 7 Problem Cause Solution Pump output is low Strainer (56) is clogged Clean strainer. Piston ball (206) is not seating Ser vice piston ball. Manual 30 9250. Piston packings are worn or damaged Replace packings. Manual 309250. O-ring (227) in pump is worn or damaged Replace o-ring. Ma nual 309250. Intake valve ball is not sea[...]

  • Page 8

    Drive Housing and Connecting Rod 8 311019L Drive Housing and Connecting Rod Removal 1. Relieve pressure, page 5. 2. F IG . 2. Remove screws (32) and front cover (52). 3. Remove pump. Refer to Displacement Pump, Removal , page 14. 4. Remove four screws (34) from drive housing (43). 5. Pull connecting rod (29) and lightly tap lower re ar of drive hou[...]

  • Page 9

    Pinion Assembly/Clutch Armature /Clamp 311019L 9 Pinion Assembly/Clutch Armature/Clamp Pinion Assembly/Clut ch Armature Removal Pinion Assembly If pinion assembly (44 ) is not removed from clutch housing (45), do 1. through 3. Otherwise, start at 4. 1. Relieve pressure, page 5. 2. Remove drive housing; page 8. 3. F IG . 11. Disconnect clutch ( + ) [...]

  • Page 10

    Pinion Assembly/Clutch Armature/Clamp 10 311019L Installation Clutch Armature 1. F IG . 8. Lay two stacks of tw o dimes on sm ooth bench surface. 2. Lay armature (39) on two stacks of dimes. 3. Press center of hub down to bench surface. F IG . 8 4. Install armature (39) on engine drive shaft. 5. Install four screws (36) and lock washers (35 ) with [...]

  • Page 11

    Clutch Housing 311019L 11 Clutch Housing Removal 1. Remove clamp. Do Clamp Removal , page 10. 2. F IG . 11. Remove four screws (51) and lock washers (50) which hold clutch housing (4 5) to engine. 3. Remove screw (145) from under mounting plate. 4. Pull off clutch housing (4 5). Installation 1. F IG . 11. Push on clutch ho using (45). 2. Install fo[...]

  • Page 12

    Pressure Control 12 311019L Pressure Control On/Off Switch Removal 1. Relieve pressure, page 5. 2. F IG . 14. Remove two screws (108) and open cover (62a). 3. Disconnect ON/OFF switch connector from PC board. 4. Press in on two retainin g tabs on each side of ON /OFF switch (62d) and remove switch from cover. Installation 1. Install new ON/OFF swit[...]

  • Page 13

    Pressure Control 311019L 13 Control Board Removal 1. Relieve pressure, page 5. 2. F IG . 14. Remove two screws (108) and open cover (62a) 3. Disconnect engine and ground wires from wire harness (66). 4. Disconnect at control board (62e): • Lead from poten tiometer (62b) • Lead from tra nsducer (155) • Lea d from ON/OFF switch (62d) • Clu tc[...]

  • Page 14

    Displacement Pump 14 311019L Displacement Pump Removal 1. Flush pump. 2. Relieve pressure, page 5. 3. F IG . 16. Stop pump with piston rod (201) in its lowest position. 4. F IG . 15 . Loosen two screws (32) an d remove pump rod cover (107). F IG . 15 5. F IG . 16. Remove hose (118) and suction hose (57). Use screwdriver; push retaining spring up; p[...]

  • Page 15

    Displacement Pump 311019L 15 Installation 1. Fig. F IG . 18. Pull piston rod out distance shown. Screw in pump until hole s in connecting ro d and piston rod align. F IG . 18 2. F IG . 12. Push pin (31) into hole. Push retain ing ring spring into groove all the way around connecting rod. 3. F IG . 19 . Screw jam nu t down onto pum p until nut stop [...]

  • Page 16

    Parts Drawing 16 311019L Parts Drawing ti6242c 2 65 65 93 64 112 90 6 4 91 115 14 8 11 150 86 3 64 93 131 9 89 16 18 1 19 54 184 74 108 55 53 59 94 149 143 151 66 9 132 97 148 147 129 148 ref 144 15 110 93 9 5 5 64 7 74 10 153 158 137 111 85 84 83 81 82 115 114 60 ti24872a 130[...]

  • Page 17

    Parts Li st 311019L 17 Parts List  Replacement Danger and Warn ing labels, tags, and cards are available at no cost. Ref. No. Part No. Description Qty . 1 287630 FRAME, LL 1 2 119542 WHEEL, small 1 3 119543 WHEEL, large 2 4 15F127 FORK, painted 1 5 119532 BEARING, flanged 2 6 15E78 0 PIN, fork 1 7 15E773 D ISK, adjuster 1 8 15E79 2 PIN, lever 1 [...]

  • Page 18

    Parts Drawing 18 311019L Parts Drawing ti24873a 130 45 145 50 51 52 35 34 37 36 39 40 35 36 41 44 46 49 47 48 32 32 107 57 140 139 75 130 68 56 38 42 35 146 34 29 28 30 141 118 142 136 31 33 57 27 35[...]

  • Page 19

    Parts Drawing 311019L 19 Parts List  Replacement Danger and Warn ing labels, tags, and cards are available at no cost * Included in Clutch Re placement Kit 241109 † Included in Suction Hose Kit 249356 Ref No. Part No. Description Qty 27 246428 PUMP, displacement, st 1 28 196750 SPRING, retaining 1 29 287053 ROD, connecting 1 30 195150 NUT, jam[...]

  • Page 20

    Parts Drawing 20 311019L Parts Drawing and Li st - Pinion Housing Ref No. 44: Pinion Hous ing * May be or dered separa tely No. Part No. Description Qty 44 287376 PINION HOUSING 1 44a 287482 KIT, repair, coil 1 44b 105489 PIN 2 44c* 287485 PINION SHAFT 1 44d* 113094 RETAINING RIN G, large 1 ti5539a 44a 44b 44e 44c 44d 44[...]

  • Page 21

    Parts Drawing 311019L 21 Gun Arm Parts ti6241a 20e 20b 20c 20d 20a 20f 21 156 18 Ref 73 24 17 20 25 59 70 72 23 77 Ref Part Description Qty 17 248157 GUN, Flex, basic 1 20 287570 HOLDER, gun 1 20a 287569 HOLDER, gun 1 20b 15F214 LEVER, actuator 1 20c 15F209 STUD, pull trigger 1 20d 15F210 STUD, pivot 1 20e 15F211 STUD, cable 1 20f 102040 NUT, lock [...]

  • Page 22

    Pressure Control/Filter Assembly 22 311019L Pressure Control/Filter Assembly ti6389a ti6239 b 18 Ref 63 105 104 103 13 87 155 Ref 106 118 Ref 75 Ref 141 100 98 101 102 106 152 67 62d 62c 62b 62a 62e 62g 62f 155 62b (green/yellow) (from engine) (black) (red) pink clutch (-) clutch (+) ground 62h 106 Ref 99 87 182 181 183[...]

  • Page 23

    Pressure Control/Filter Assembly 311019L 23 Pressure Control/Filter Assembly Ref Part Description Qty 13 15E748 BRACKET, manifold 1 62 CONTRO L, assy 62a 15E991 COVER, control box 1 62b 256219 POTENTIOMETER 1 62c 116167 KNOB, potentiometer 1 62d 116752 SWITCH, rocker 1 62e 287486 BOARD, control, 1 62f 113045 SCREW, sems, mach, phillips, truss 4 62g[...]

  • Page 24

    Technical Data 24 311019L Technical Data Dimensions Honda GX120 Engine ANSI Power Rating @ 3600 rp m 4.0 Horsepower (2.9 kW) Maximum working pressure 3300 psi (227 bar, 22.7 MPa) Noise Level Sound power 100 dBa per ISO 3744 Sound pressu re 86 dBa measured at 3.1 feet (1 m) Vibration Level * Left hand 3.89 m/sec 2 * Right hand 4.94 m/sec 2 *Vibratio[...]

  • Page 25

    Notes 311019L 25 Notes[...]

  • Page 26

    All written and visual data con tained in th is document reflects the latest product in fo rmation available at the time of publica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents Original instructions. This manual conta ins English. MM 311019 Graco Headquarter s: Minneapo[...]