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Graco 24R200 manual

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Table of contents for the manual

  • Page 1

    332511A EN Kit Instr uctions ExactaBlend ™ A GP Adv anced Glazing Proportioner Heated Platen Kit For heating b ulk supply of m edium to high viscosity pol y sulfide and ur ethane materials. For prof essional use onl y . Not appr oved f or use in explosive at mospheres or hazardous locations. 24R200 Heated plat en kit, high volume Ref er to Exacta[...]

  • Page 2

    Related Manua ls 2 332511A Related Manuals Ref er to ExactaBlend A GP Advanced Glazing Propor- tioner , Setup-Operat ion manual f or the complete list of related man uals. Contents Related M anuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 W arnings . . . .[...]

  • Page 3

    Warnings 332511A 3 Wa r n i n g s The following warn ings are for the setup, use , grounding, maintenance , and repair of this equipment. The exclama- tion point symbol ale rts you to a general warn ing and the hazard symbols refer to procedur e-specific risks. When these symbols app ear in the bod y of this manu al or on warn ing labels, refer bac[...]

  • Page 4

    Component Identification 4 332511A Component Identification Heated Platen Kit Key: A RTD T emperat ure Sensor BH e a t e r C o i l C T emperature Limit Switch D Jun ction Bo x E Heat Electrical Enclosure FM a i n P o w e r S w i t c h G Heater P ower Switc h HH e a t C o n t r o l l e r F IG . 1: Heated Pla ten Kit E A B C D F G H[...]

  • Page 5

    Component Identi fication 332511A 5 Heat Contr oller Key: AA Current T emperature AB P ower is Supplied to Heater A C P ower is Supplied to Heat Over temp Contactor AD Desired T emperature AE T emperature Adjustment F IG . 2: Heat Contr oll er 70 90 1 2 AA AB AC AD AE[...]

  • Page 6

    Installation 6 332511A Installation Gr ounding Ground the system as instructed within t his manual. 1. Access the Platen a. P erf orm Change Drums procedure in the Air-P owered Ram man ual. Do not load a ne w drum . b. Per fo r m Shutdown pr ocedure in the Exa ct- aBlend A GP Adv anced Glazing Propor tioner , Setup-Operation ma nual. c. Thoroughly [...]

  • Page 7

    Installation 332511A 7 2. Install the Heat Coils and the Thermostat Switch. 3. Connect the Ground Wires. Connect the g round wires to the terminal lug and to the plat en co vers (not shown in view). Attach the con duit to the platen co v er and route the wires through the conduit when connections are complete . - (6) 1/4-20 St uds - (6) Flat W ashe[...]

  • Page 8

    Installation 8 332511A 4. Connect the P o wer Leads. Label “A” and “B” lead s f or identificat ion in step 10. Ro ute all the wires t hrough the conduit when connections are complete. 5. Mount the RTD . Route the wire thr ough the conduit when connections ar e complete . - (2) “B” Leads - (3) “A” Leads - (1) RTD - (1) Washer - (1) M[...]

  • Page 9

    Installation 332511A 9 6. Attach the Platen Co ver s. NO TE: T orque the p laten co v er f ast eners to 60 +/- 10 in-lbs (6.8 +/- 1. 1 N•m). NO TICE T o pr e v ent damage to wires, ensure w ires are not pinched when assembling and secur ing platen cov- ers. - (1) Conduit - (1) F astener - (2) Cov ers - (1) Plug - (1) F astener[...]

  • Page 10

    Installation 10 332511A 7. Mount the Junction Bo x. a. Mount t he junction bo x to the air motor located on the 55 gallon (208 liter) r am. b . Route the conduit to the junctio n bo x from th e platen. 8. Mount the Heat Electrical Panel on the 5 Gallon (19 liter) Ram. - (1) 3/8-16 Bolt (Ur ethane) - (1) M8 Bolt (P olysulfide) - (1) Lock W asher - ([...]

  • Page 11

    Installation 332511A 11 9. Route the P o wer Cor d and Signal Cab le to the J unction Bo x. Secure the power cord and signa l cable to the ba se (A) cross bar . 10.Connect the Leads in th e J unction Bo x. Connect “A” leads , “B” leads , gr ound, and signal cab le within the junctio n bo x. Replace the cov er . Routing[...]

  • Page 12

    Installation 12 332511A 11.Connect the P ower Cab le fr om the Heat Electrical Enc losure to the Main Electrical Enc losure . 12.Connect P ower to the T erminals and Ground.[...]

  • Page 13

    Setup 332511A 13 Setup 1. T urn the power on at the heated pl aten electrical enclosure. 2. T urn the power on at t he heater po wer s witch. 3. Set the de sired platen tem peratur e by pr essing either the up or down arrow ke ys. NO TE: T emperature is displa yed in F ahrenheit. 70 90 1 2 Desire d T emperatur e[...]

  • Page 14

    Operation 14 332511A Operation Star tup 1. T urn the power on at the heated pl aten electrical enclosure. 2. T urn the power on at t he heater po wer s witch. 3. Set the de sired temper ature . Ref er to page 5 f or details. Shutdown 1. T urn the power off at the heat er pow er s witch . NO TE: If the entire machine is to be disconn ected from elec[...]

  • Page 15

    Maintenance 332511A 15 Maintenance Platen Maintenance If the plat en does no t come out of the pail ea sily when the pump is being raised, the a ir assist tube or check v alv e ma y be plugg ed. A plugged v alve pre v ents air from reaching the underside of the plate to assist in raising it from the pail. 1. T ur n off m ain disconn ect at the m ac[...]

  • Page 16

    Troubleshooting 16 332511A T roub leshooting Befo re perform ing any troubleshooting pr ocedure: 1. P erf orm Pressure Relief Pr ocedur e In the Ex act- aBlend A GP Adv anced Glazing Propor tioner , Setup-Operation ma nual. 2. T ur n off m ain disconn ect at the ma chine. 3. Allow equipment to cool. T r y the recommended soluti ons in the order giv[...]

  • Page 17

    Troubleshooting 332511A 17 No heat. T ripped circuit breaker . Visually chec k circuit break er f or a tripped condi- tion. Determine cause of tr ipped circuit break er . Then repair f ault and reset main cir cuit break er . Low po wer . Measure v oltage acro ss cir- cuit break ers . V oltage should measure between 190 and 264 V ac. 1. If v oltag e[...]

  • Page 18

    Repair 18 332511A Repair Replace Platen Heater s and Sensor 55 Gallon Platen Heater and Sensor 1. T ur n off m ain disconn ect at the ma chine. 2. Allow equipment to cool. 3. Remov e both plat en cov er f asteners (F). 4. Remove both plat en covers (C) and ground wi re from plat en. 5. Remove platen heater bloc ks (B). a. Use a hex wrench to remov [...]

  • Page 19

    Schematic 332511A 19 Schematic 140 149 147 145 142 110 138 136 134 132 130 128 126 124 122 120 118 114 116 112 108 106 104 102 100 141 148 144 146 143 111 139 137 135 133 131 129 127 125 123 121 119 115 117 113 109 107 105 103 101 50-60HZ 1PH/ 220V/ DISC100 L2 1L2 L1 1L1 GND CB CB 1L1 1L2 CB CB 1L1 1L2 20A 5A 1100 1120 1361 1381 3 4 CUST OMER MUST [...]

  • Page 20

    Parts 20 332511A Pa r t s Heated Platen Kit, 24R200 F IG . 5: Heated Pla ten Kit 14 11 5, 26 6 2 2 3 5 22 23 28 11 7 14[...]

  • Page 21

    Parts 332511A 21 F IG . 6: Heate d Platen Kit 18 21 25 36 30 19 16, 45 4 27 17 8 32 33 34 35 24 8 10 3 1 39 44 43 40 42 37 38 41 40 43 44[...]

  • Page 22

    Parts 22 332511A Ref Par t Description Quantity 1 --- FERR ULE, wire, 14a wg 2 2 --- F ASTENER, platen, cov er 2 3 --- COUPLER, conduit 2 4 --- ENCLOSURE, platen, heated 1 5 --- CO VER, platen front, as sembly 2 6 --- PLUG, finishing, 13/1 6, nic kel p late 1 7 --- STUD , 1/4- 20 x 1.25 6 8 16D383 SENSOR, RTD , 1k ohm, shield ed 1 9 --- NUT , full [...]

  • Page 23

    Parts 332511A 23 ▲ Replacement Dange r and W a rn ing labels , tags and cards are av ailable at no cost. --- Not av ailab le f or individua l sale. 37 --- BRACKET , mount, top 2 38 --- BRACKET , mounting, ram 2 39 24R870 MODULE, heat 1 40 --- W ASHER, M6 16 41 --- SCREW , sock et head, M6x25 mm 8 42 --- SCREW , sock et head, M6x16 mm 8 43 --- W A[...]

  • Page 24

    Parts 24 332511A Heat Enc losure, 24R870 F IG . 7: Heat Modul e 109 128 109 109 127 107 108 110 116 108 134 132 106 136 111 101, 112, 113[...]

  • Page 25

    Parts 332511A 25 F IG . 8: Heat Modul e 102, 104 114, 115 122 121 119 124 118 120 125 123 122 129 118 130 130 131 139 130 117 102, 103 126[...]

  • Page 26

    Parts 26 332511A ▲ Replacement Dange r and W a rn ing labels , tags and cards are av ailable at no cost. --- Not av ailab le f or individua l sale. Ref Pa r t Description Quantity 101 --- NUT , machine he x, M4-0.7 2 102 --- NUT , h e x, M5-0.8 5 103 --- W ASHER, loc k, external, M5 3 104 --- W ASH ER, plain, #10 2 106 --- RET AINER, cord 1 107 1[...]

  • Page 27

    Parts 332511A 27[...]

  • Page 28

    All written and visual data con tained in th is document reflects the late st product information available at the time of pu blica tion. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/pate nts. Original instructions. This manual contains English. MM 332511 Graco Headquarters: Minneapo[...]