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Graco 308116T manual

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Table of contents for the manual

  • Page 1

    Instructions - - Parts List SEVERE - DUTY , UHMWPE/PT FE OR PTF E P ACKED Sta inle s s Ste e l Pumps Used to transfer or dispense low visco sity sealants and ad hesives. For profession al use only . UHMWPE/PT FE P ACKED PUMPS Model No. 224342, S eries A 10:1 Ratio Pr esident r Pump 1800 psi (13 M Pa, 125 bar ) Max imum F luid Wor king Pres sure 180[...]

  • Page 2

    2 3081 16 T able of Contents W arnings 2 ...................................... T ypical I nst allat ion 5 .............................. Inst allat ion 6 ..................................... Oper ation/ Maint enance 8 ......................... Service 1 1 ...................................... T roubleshoot ing Chart 1 1 ....................... D[...]

  • Page 3

    3081 16 3 W ARNING SKIN INJECTION HAZARD Spray fr om t he gun, leak s or r uptur ed component s c an inject f luid int o your body and caus e ext remely serious injury , including t he need for amput at ion. F luid splashed in t he eyes or on t he sk in can also cause s erious injury . D Fluid injec ted int o the s kin might look like jus t a c ut,[...]

  • Page 4

    4 3081 16 W ARNING FIRE AND EXPL OSION HAZ ARD Im proper grounding, poor vent ilat ion, open f lames or spar ks c an cause a haz ardous c ondition and r e- sult in a f ire or explos ion and serious injury . D Gr ound the equipment and t he object being s prayed. Ref er t o Grounding on page 6. D If t here is any st at ic spar king or you f eel an e[...]

  • Page 5

    3081 16 5 T ypical Installation KEY A Pump B Pump Runaway V alv e C Air Line Lubr icator D Bleed - - Type Master Air V alve (required, f or pump) E Pump A ir Regulat or F Air Line F ilter G Bleed - - Type Master Air V alve (for ac cess ories) H Air Supply Hos e J Fluid Dr ain V alve ( required) K Fluid F ilter L Fluid S upply Hose M Spray Gun N Flu[...]

  • Page 6

    6 3081 16 Installat ion Gener al Infor mati on NOTE: Reference number s and lett ers in parent heses in the t ext ref er t o the c allouts in t he figur es and t he parts dr awing. NOTE: Always use G enuine Gr aco Part s and A cces - sories , available from your G raco dist ribut or . If you supply y our own acces sories , be s ure t hey are ade- q[...]

  • Page 7

    3081 16 7 Installat ion NOTE: Reference number s and lett ers in parent heses in the t ext ref er t o the c allouts in t he figur es and t he parts dr awing. If you s upply your own acc essor ies, be sur e they ar e adequately s ized and pres sure - - r ated t o meet t he system’s requirements. The T ypi cal I nst all ati on s hown on page 5 is o[...]

  • Page 8

    8 3081 16 Operation/Maintenance Pr essure Relief Pr ocedu re W ARNING PRESS URIZ ED EQ UI PMENT HAZ ARD The system pressure mu st be manually relieved t o preve nt t he system from starting or sprayi ng acci- dentally . T o reduce t he ris k of an injury f rom ac ci- dental spr ay f rom t he gun, splas hing fluid, or moving par ts, f ollow t he Pre[...]

  • Page 9

    3081 16 9 Operation/Maintenance Sta rting a nd Adjus ting the Pum p See the T yp ical I n stal lati o n on page 5. B e sure t he air regulator ( E) and bleed - - ty pe mast er air valve (D) are clos ed. DO NO T I NST ALL THE S PRA Y T I P YET ! Connect a s uct ion hose (N) t o the pum p’s fluid inlet. Hold a met al part of t he spr ay gun (M ) f [...]

  • Page 10

    10 3081 16 Operation/Maintenance Fig. 3 Air Mot or Plat e 2 0195[...]

  • Page 11

    3081 16 1 1 T roubleshooting W ARNING T o reduce the risk of s erious injury whenev er you are inst ruct ed t o relieve pr essur e, alway s follow the Pressu re Reli ef Pro ced ure on page 8. 1. Reli eve th e pressu re. 2. Check all pos sible problem s and solut ions bef ore disass embling pump. Proble m Cause Sol utio n Pump f ails t o operat e. R[...]

  • Page 12

    12 3081 16 Service Disconnecting t he Displacement Pump 1. Flus h the pump if pos sible. St op t he pump at the bott om of its st roke. F ollow the Pressure Rel i ef Pr ocedur e on page 8. 2. Disconnec t t he air and f luid hoses. Rem ove t he pump f rom it s mount ing. Not e the r elativ e position of t he pump’s fluid out let ( R) t o the air m[...]

  • Page 13

    3081 16 13 Service Displacement Pum p Service Disassemb ly When dis assem bling the pum p, lay out all r emoved parts in sequenc e, t o ease r eassem bly . Ref er t o Fig 5. NOTE: Standard Repair K it 224401 (UHM WP E/ PT FE packings ) is available. F or t he best r esult s, us e all the new part s in the k it. P art s included in t he kit are de- [...]

  • Page 14

    14 3081 16 Service Fig. 5 1 3 4 2 NOTE: Lips of v-p acki ng s mu st face up. 28 26 *19 *27 *20 *25 4* 12 7 15 9 8 21* See Det ail B 1 10 13 2 See Det ail A Detail B: P ist on Packi n gs 6* 3* 28 26 2 14* 24* or 5* 5* 11 * NOTE: Lips of v-p acki ng s mu st face dow n. 1 Detail A: T h roat P ackin gs 3 *31 4 24* or 5* *23 or *20 *23 or *20 0191C[...]

  • Page 15

    3081 16 15 Parts Model 224342, Series A 10:1 Ratio P resident Pump Includes it ems 101 - - 1 1 1 0194 101 102 103 111 n 11 0 n 108 Ref Part No. No . Descrip ti on Qty 101 224341 DISPLACEM ENT PUMP ASSY . See pages 18 - - 19 f or part s 1 102 102021 NUT , lock; 3/ 8 - - 16; st ainless st eel 3 103 166237 ROD, t ie; st ainless st eel; 3.5 in. (89 mm [...]

  • Page 16

    16 3081 16 Parts Model 224343, Series A (shown) 5:1 Ratio Monark P ump Includes it ems 101 - - 1 1 1 Model 261630, Series A 5:1 Ratio Monark P ump Includes it ems 101 - - 1 1 1 0196B 101 102 103 111 n n 11 0 108 Ref Part No. No . Descrip ti on Qty 101 224341 DISPLACEM ENT PUMP ASSY . for M odel 224343 only; See pages 18 - - 19 f or part s 1 254999 [...]

  • Page 17

    3081 16 17 Parts Model 902147, Series A (shown) 5:1 Ratio Monark P ump Includes it ems 101 - - 1 16 Model 247147, Series A 5:1 Ratio Monark P ump Includes it ems 101 - - 1 1 1 101 102 103 111 n 11 0 n 108 11 2 11 3 11 4 11 5 11 6 1 Items 1 12- - 1 16 us ed on Model 902147 only . 1 1 1 1 1 Ref Part No. No . Descrip ti on Qty 101 15G976 DISPLACEMENT [...]

  • Page 18

    18 3081 16 Parts Model 224341, Series A (shown) Seve re -Dut y , UHM WPE/PT FE Pac ked Sta inle ss Stee l Displa cem en t Pump Includes it ems 1 - - 31 Model 254999, Series A Seve re -Dut y , UHM WPE/PT FE Pac ked Sta inle ss Stee l Displa cem en t Pump Includes it ems 1 - - 33 2 *14 *5 *1 1 1 n 10 13 *21 *3 28 19* 27* 20* 25* 4* (224341 only) 33 ([...]

  • Page 19

    3081 16 19 Parts Model 224341, Series A Seve re -Dut y , UHM WPE/PT FE Pac ked Sta inle ss Stee l Displa cem en t Pump Includes it ems 1 - - 31 Model 254999, Series A Seve re -Dut y , UHM WPE/PT FE Pac ked Sta inle ss Stee l Displa cem en t Pump Includes it ems 1 - - 33 Ref. No. P art No. Descrip ti on Qty . Ref. No. P art No. Descrip ti on Qty . 1[...]

  • Page 20

    20 3081 16 Parts Model 15G976, Series A Severe -Duty , P TF E Packed Stainless Steel Displacement Pump Includes it ems 1 - - 31 2 *14 *5 *1 1 1 n 10 13 *21 *3 28 19* 27* 20* 25* 26 8 9 4* 12 n 15 7 6* 0190C 31* 4*[...]

  • Page 21

    3081 16 21 Parts Model 15G976, Series A Severe -Duty , P TF E Packed Stainless Steel Displacement Pump Includes it ems 1 - - 31 Ref. No. P art No. Descrip ti on Qty . 1 205999 HOUS ING , outlet ; st ainless st eel 1 2 186995 P ACK ING NUT / WET-CUP; stainles s st eel 1 3* 100063 PI N, cott er; 1/ 16 in. x 1/2 in.; stainles s st eel 2 4 101917 BALL;[...]

  • Page 22

    22 3081 16 T echnical Data 10:1 Pr esident Ca tegor y Data Maxim um f luid working pres sure 1800 psi (12. 5 MPa, 125 bar ) Maxim um air input pr essur e 180 psi (1. 3 MPa, 12. 5 bar) Pump c ycles per 1 gallon (3. 8 lit ers) 20 Maxim um rec ommended pum p speed f or cont inuous operation 60 cyc les/m in Maxim um f low at cont inuous dut y 3 gallon [...]

  • Page 23

    3081 16 23 T echnical Data 5:1 Monar k Ca tegor y Data Maxim um f luid working pres sure 600 psi (4. 2 MPa, 42 bar ) Maxim um air input pr essur e 120 psi (0. 8 MPa, 8. 4 bar) Pump c ycles per 1 gallon (3. 8 lit ers) 24 Maxim um rec ommended pum p speed f or cont inuous operation 60 cyc les/m in Maxim um f low at cont inuous dut y 2. 5 gallon (9.46[...]

  • Page 24

    24 3081 16 Dimensions Model 224342 Shown A C 1/2 npt(f) FLUID OU TLET B 3/4 npt(f) FLUID INT AKE 1/2 npt(f) AIR INL ET 0195 Pump Model A B C 224342 28.38 in. (721 mm ) 14.63 in. (372 mm ) 13.75 in. (349 mm ) 224343 902147 247147 25.25 in. (641 mm ) 1 1.5 in. (292 mm ) 13.75 in. (349 mm ) 261630 26.25 (667 mm ) 14.63 (372 mm ) 13.75 in. (349 mm ) Mo[...]

  • Page 25

    3081 16 25 Notes[...]

  • Page 26

    26 3081 16 Graco Standard W arranty Graco w arr ants all equipment manufact ured by Gr aco and beari ng its nam e t o be f ree f rom defect s in mater ial and wor kmanship on the date of sale t o the or iginal purchaser for use. Wit h the except ion of any speci al, ext ended, or l imi ted war rant y publ ished by Graco, Gra co w ill, for a perio d[...]