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Graco 309525G manual

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Table of contents for the manual

  • Page 1

    309525G EN Instructions Water-Jacket Heated Hose Kit Part No. 245866 Includes parts needed to assemble heated hose system. Heated hose assembly and VISCON HP heater must be ordered separately. See Technical Data on page 14 for Maximum Working Pressure and Temperature Rating information. Important Safety Instructions Read all warnings and instructio[...]

  • Page 2

    Manual Conventions 2 309525G Contents Manual Conventions ........................ 2 Heated Hose Components ................... 4 Installation ................................ 7 Operation ................................ 1 0 Maintenance .............................. 1 1 Troubleshooting .......................... 1 1 Related Manuals ................[...]

  • Page 3

    Warning 309525G 3 ELECTRIC SHOCK HAZARD Improper grounding, wiring, or usage of the system can cause electric shock. • All electrical wiring must be done by a qualified electrician and comply with all local codes and regu- lations. • Connect only to grounded power source. • Turn off and disconnect power at the main switch before disconnecting[...]

  • Page 4

    Heated Hose Components 4 309525G Heated Hose Components You need the following parts to install the heated hose system on the Xtreme Mix proportioner. Heated Hose Kit 245866 The kit described in this manual, which includes all miscellaneous parts needed to assemble the system. Heated Hose Assembly Order separately a heated hose assembly that meets [...]

  • Page 5

    Heated Hose Components 309525G 5 Fluid Heater Order separately a VISCON HP heater that meets local electrical and hazardous location requirements. Hazardous Location Heaters Non-hazardous Location Heaters Part No. Series VAC (50/60 Hz single phase) / Watts / Amps Approvals 245848 A 120 / 2300 / 19.2 See heater manual 309524 for approvals. 245863 A [...]

  • Page 6

    Heated Hose Components 6 309525G[...]

  • Page 7

    Installation 309525G 7 Installation F IG . 1: Fluid and Air Line Connection Schematic 6 3, 7, 22, 25 10, 11, 15 24 10, 15, 23 12, 15 B 13, 15 14, 15 1 1 1 16 C 5 RED BLUE 14, 15 17 14, 15 C 14, 15 Resin Hose Catalyst Hose (optional installation)[...]

  • Page 8

    Installation 8 309525G Installing the Kit Refer to F IG . 1 and F IG .2 1. Mount pump (16) on the Xtreme Mix cart (D) using the bracket (21), lockwashers (4), and nuts (2). 2. Mount VISCON HP heater (B-ordered separately) on the cart using screws and lockwashers (A) sup- plied with the heater, and the bracket (8), screws (9), lockwashers (19), and [...]

  • Page 9

    Installation 309525G 9 F IG . 2: Kit Installation 3 7 22 17 6 D 2 15 14 20 19 1 15 12 B 10 15 8 15 13 11 9 8 A 21 16 2 4 14 15 1 15 10 23 24 4 25[...]

  • Page 10

    Operation 10 309525G Operation Refer to F IG .2 1. Select fluid to use for heating circulation. • If ambient temperatures (storage or operating) are below 40° F (4.4° C), a 50% water and 50% antifreeze mixture is recommended. • If ambient temperatures are above 40° F (4.4° C), water alone is okay. 2. Pour heating circulation fluid into the [...]

  • Page 11

    Maintenance 309525G 11 Maintenance • Check reservoir tank fluid level daily. Add fluid as needed. • Follow pump maintenance instructions in Husky 716 manual. • Follow heater maintenance instructions in VISCON HP manual. Troubleshooting Related Manuals Refer to the following manuals for detailed equipment information. Component Manuals This ma[...]

  • Page 12

    Parts 12 309525G Parts 3 7 22 17 6 D 2 15 14 20 19 1 15 12 B 10 15 8 15 13 11 9 8 A 21 16 2 4 14 15 1 15 10 23 24 4 25[...]

  • Page 13

    Parts 309525G 13 * Not available from Graco. ** If you are plumbing resin and catalyst hoses in par- allel, purchase 4 additional tees (117425) and 12 additional inserts (117426). Ref. No. Part No. Description Qty. 1* --- TUBING; polyurethane; 1/2” (13 mm) OD; 10 ft. (3 m) 2 100015 NUT; 1/4-20 UNC-2B 7 3 C19391 ELBOW; 1/4 nptm x 1/4” (6.35 mm) [...]

  • Page 14

    Technical Data 14 309525G Technical Data Maximum Working Pressure High Pressure Fluid Hose ..................... S e e Heated Hose Assembly table, page 4 Heated Fluid Circulation Components ............ 9 5p s i (0.6 MPa, 6.6 bar) Maximum Temperature Rating ..................... 180° F (82° C) Wetted Parts High Pressure Fluid Hose ...............[...]

  • Page 15

    Heated Hose Replacement Parts 309525G 15 Heated Hose Replacement Parts Order the quantity required for your hose. Accessory Scuff Jacket Use to cover and protect heated hose. 85 ft. (25.9 m) 101 102 104 103 105 Ref. No. Part No. Description 101 117423 ELBOW; 1/2 npt(m) x 1/2” (13 mm) OD tube 102 117424 ELBOW; 1/2 npt(f) x 1/2” (13 mm) OD tube 1[...]

  • Page 16

    All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 309525 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea G[...]